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48
SPARC
MAINTENANCE
Technical Manual 2006
R E M O V E W H E E L
• Pull the remote control cable plug off
the hub.
• Apply fingertip pressure onto the tap and
pull battery cable plug off the hub.
• Loosen the knurled screw (40,
Fig. 1)
and
pull the Clickbox off the axle.
• Disengage the red locating sleeve (38)
and pull it off. Remove shift rod (37) and
shift tube (36) out of the axle bore.
• Remove wheel.
E L E C T R I C D R I V E
Remove:
• Unscrew resin nut (3,
Fig. 1)
.
• Remove electric drive (4).
Caution:
Do not disassemble and do not lubricate
the electric drive.
Reassembly:
• Position electric drive onto hub.
• While rotating the electric drive push it
inside until the two small inside pins
engage in corresponding small holes (41).
Check: The thread (6) must be visible at
least 8 mm.
• Screw on resin nut (3) with a torque of
3 – 5 Nm (27 – 44 in.lbs.).
D I S M A N T L I N G G E A R H U B
see Fig. 1
• Remove circlip (35), sprocket (34) and
dust cap (33).
• Clamp hub with the two axle flats
sprocket side facing downwards.
• Remove electric drive (4) (see left column).
• Unscrew the locknuts (1+2).
• Remove plate (6) and 2 washers (5).
• Remove hub shell (7).
• Remove circlip (8) and washer (9).
• Remove planetary gear carrier (10) and
circlip (11).
• Clamp other axle end.
• Unscrew fixed cone (32).
• Remove driver (31), compression spring
(29), large compression spring (27) and
ball retainer (30). – Withdraw gear ring
(26) and coupling gear (25) and remove
cover (28) from the coupling gear.
• Take out thrust block (24), (to do this
compress the spring). Remove spring (22)
and the two covers (23/21).
• Dismantle retaining washer (20), washer
(19), conical compression spring (18),
and the large sun gear (13).
• Clamp other axle end.
• Unscrew grey grub screw (14) – disman-
tle spring (15), guide bolt (16) and thrust
block (17).
• Remove small sun gear (12).
X
1
2
Sparc mounting aid
Part No. 65 3024 001 000
1
2
3
4
5
6
41
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
39
Summary of Contents for DualDrive 24
Page 1: ...ENGLISH 2006 TECHNICAL MANUAL GEAR HUB SYSTEMS...
Page 4: ...Technical Manual 2006 2...
Page 13: ...11 DUALDRIVE MAINTENANCE Technical Manual 2006...
Page 14: ...Technical Manual 2006 12...
Page 22: ...Technical Manual 2006 20...
Page 30: ...Technical Manual 2006 28...
Page 38: ...Technical Manual 2006 36...
Page 46: ...Technical Manual 2006 44...
Page 54: ...52 Technical Manual 2006...
Page 64: ...Technical Manual 2006 62...
Page 72: ...70 NOTICES Technical Manual 2006...
Page 73: ...71 NOTICES Technical Manual 2006...
Page 75: ......