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Waukesha Cherry-Burrell

 Safety

April 2005

95-03077

Page 5

Safety

READ AND UNDERSTAND THIS MANUAL

PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT

Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards. 
At a minimum, these should include the industrial safety requirements established by:

1.

Occupational Safety and Health Administration (OSHA), Title 29 of the CFR

 

Section 1910.212- General Requirements for all Machines

2.

National Fire Protection Association, ANSI/NFPA 79

 

ANSI/NFPA 79- Electrical Standards for Industrial Machinery

3.

National Electrical Code, ANSI/NFPA 70

 

ANSI/NFPA 70- National Electrical Code

 

ANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces

4.

American National Standards Institute, Section B11

Attention:

 Servicing energized industrial equipment can be hazardous. Severe injury or death can result from electrical 

shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout 
industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection 
Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources 
(Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:

Lockout-tagout

Personnel qualifications and training requirements

When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working on or near 
exposed circuit parts

Locking and Interlocking Devices:

 These devices should be checked for proper working condition and capability of 

performing their intended functions. Make replacements only with the original manufacturer’s renewal parts or kits. 
Adjust or repair in accordance with the manufacturer’s instructions.

Periodic Inspection:

 Industrial equipment should be inspected periodically. Inspection intervals should be based on 

environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection 
within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the 
recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3, 
Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a 
periodic maintenance program.

Replacement Equipment:

 Use only replacement parts and devices recommended by the manufacturer to maintain the 

integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and 
revision level of the equipment.

Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment:

DANGER: 

marked with a stop sign.

 

Immediate hazards which WILL result in severe personal injury or death.

WARNING: 

marked with a warning triangle.

 

Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION: 

 marked with a warning triangle.

 

Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.

Summary of Contents for Waukesha Cherry-Burrell W-Series

Page 1: ...W Series Control Top Manual Read and understand this manual prior to installing operating or servicing this equipment...

Page 2: ...ies Mixproof Valves 10 Clippard Solenoid Configuration 10 Exceptions 10 Wiring Instructions Switches and Solenoids 11 Wiring Instructions Pin Connectors 21 Wiring Instructions As i and Device Net Modu...

Page 3: ...ied including without limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclusive and sole rem...

Page 4: ...ts and equipment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performing their intend...

Page 5: ...ach do not exceed concentrations of 150 ppm available chlorine do not exceed contact time of 20 minutes and do not exceed temperatures of 104 F 40 C Corrosion discoloration deposits or pitting may occ...

Page 6: ...deploy stem feedback switches and or air solenoid valves NEMA 4X enclosures mount on top of valve actuator An indicator stem extends into the control top to provide a position measurement surface for...

Page 7: ...es the appropriate configurations for a W60 W80 W90 Shutoff Valves Prior to startup perform a functional test on each valve by applying compressed air For W70 Series Mixproof valves see page 10 Highli...

Page 8: ...ge 9 Air Solenoid Valve Port Connections W60 W80 W90 Series Valves Use 1 4 flexible tubing with a fitting to 1 8 NPT at valve connections Figure 3 Air Line Connection for Parker Solenoid Valves Figure...

Page 9: ...ll functions of W 70 mix proof valves are pneumatically controlled using a 72 to 100 psi 4 9 to 6 9 bar clean air supply Up to three air supplies controlled by solenoid valves supply air to valve actu...

Page 10: ...age 12 Fig 7 Parker optional AC X Page 12 Fig 8 Parker optional DC X Page 13 Fig 9 Parker optional AC 2 Wire Page 14 Fig 10 Parker optional DC 2 Wire Page 15 Fig 11 Parker optional DC 3 Wire Page 15 F...

Page 11: ...on and Operation Waukesha Cherry Burrell Page 12 95 03077 April2005 Figure 7 Wiring Diagram for AC Micro Switches Parker Solenoid optional Figure 8 Wiring Diagram for DC Micro Switches Parker Solenoid...

Page 12: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 13 Figure 9 Wiring Diagram for 2 Wire AC Proximity Switches Parker Solenoid optional...

Page 13: ...Installation and Operation Waukesha Cherry Burrell Page 14 95 03077 April2005 Figure 10 Wiring Diagram for 2 Wire DC Proximity Switches Parker Solenoid optional...

Page 14: ...Installation and Operation April 2005 95 03077 Page 15 Figure 11 Wiring Diagram for 3 Wire DC PNP NPN Proximity Switches Parker Solenoid optional Figure 12 Wiring Diagram for 1 Clippard Solenoid Valve...

Page 15: ...peration Waukesha Cherry Burrell Page 16 95 03077 April2005 Figure 13 Wiring Diagram for 2 Clippard Solenoid Valves with DC Micro Switches Figure 14 Wiring Diagram for 3 Clippard Solenoid Valves with...

Page 16: ...stallation and Operation April 2005 95 03077 Page 17 Figure 15 Wiring Diagram for 3 Wire DC Proximity Switches Parker Solenoid optional Figure 16 Wiring Diagram for 1 Clippard Solenoid Valves with 2 W...

Page 17: ...ukesha Cherry Burrell Page 18 95 03077 April2005 Figure 17 Wiring Diagram for 2 Clippard Solenoid Valves with 2 Wire DC Proximity Switches Figure 18 Wiring Diagram for 3 Clippard Solenoid Valves with...

Page 18: ...llation and Operation April 2005 95 03077 Page 19 Figure 19 Wiring Diagram for 1 Clippard Solenoid Valves with 3 Wire DC Proximity Switches Figure 20 Wiring Diagram for 2 Clippard Solenoid Valves with...

Page 19: ...Installation and Operation Waukesha Cherry Burrell Page 20 95 03077 April2005 Figure 21 Wiring Diagram for PMO 3 Clippard Solenoid Valves with 3 Wire DC Proximity Switches...

Page 20: ...ig 27 5 Pin AC DC X 2 Wire Page 23 Fig 28 6 Pin DC X 2 Wire Parker Page 23 Fig 29 6 Pin DC 3 Wire Page 24 Fig 30 6 Pin DC 2 Wire Page 24 Fig 31 6 Pin DC 3 Wire 1 Clippard Page 25 Fig 32 6 Pin DC 3 Wir...

Page 21: ...re 23 Wiring Diagram for Sentinel IV 5 Pin Brad Harrison AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 24 Wiring Diagram for 6 Pin Brad Harrison AC DC...

Page 22: ...ches without Solenoid Figure 27 Wiring Diagram for 5 Pin Turck AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 28 Wiring Diagram for 6 Pin Turck DC Quic...

Page 23: ...4 95 03077 April2005 Figure 30 Wiring Diagram for W75 PMO Valves 6 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches without Solenoid Figure 31 Wiring Diagram for 6 Pin Turck DC Quick Disco...

Page 24: ...5 95 03077 Page 25 Figure 32 Wiring Diagram for 6 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid Figure 33 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Mic...

Page 25: ...5 03077 April2005 Figure 34 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 1 Clippard Solenoid Figure 35 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Micr...

Page 26: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 27 Figure 36 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid...

Page 27: ...uctions As i and Device Net Modules Figure 37 Wiring Diagram for AS i Slave Module 4 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches Parker Solenoid Figure 38 Wiring Diagram for AS i Slav...

Page 28: ...kesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 29 Figure 39 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Parker Soleno...

Page 29: ...tallation and Operation Waukesha Cherry Burrell Page 30 95 03077 April2005 Figure 40 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solen...

Page 30: ...7 Page 31 Figure 41 Wiring Diagram for Interlink DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solenoid Figure 42 Wiring Diagram for Interlink DeviceNet 5 Pin Turck...

Page 31: ...er visual inspections should be made between maintenance periods to check switches and confirm valve cycle operation Perform routine inspections frequently See Troubleshooting on page 46 Maintain an a...

Page 32: ...tronic version of micro switch AC DC position of actuator stem is detected by a sensor Switch Adjustment 1 Raise stem to open valve loosen setscrews holding switch blocks Figure 45 item A with a 5 64...

Page 33: ...Parts Lists Waukesha Cherry Burrell Page 34 95 03077 April2005 Parts Lists Parker Solenoid AC DC and Long Stroke AC DC...

Page 34: ...lock Terminal Assembly 110272 DC Parker 4 Acorn Hex Nut 5 16 18 36 49 Long Stroke AC Parker 5 O Ring N70010 Long Stroke DC Parker 6 Carriage Switch 102118 22 Cap 102126 7 Hex Nut 10 24 36 74 23 Vent B...

Page 35: ...Parts Lists Waukesha Cherry Burrell Page 36 95 03077 April2005 Parker Solenoid DC and Long Stroke with Asi Card Westlock and Interlink Device Net Card...

Page 36: ...24VDC Solenoid Parker DC ONLY 117488 Interlink DC Cable VDC Solenoid Parker DC ONLY 117489 Interlink Long Stroke DC 1 4 40 x 625 Screw 30 69 19 1 8 27 Plug 78 73 2 1 4 28 x 1 25 Screw 30 530 20 O Ring...

Page 37: ...Parts Lists Waukesha Cherry Burrell Page 38 95 03077 April2005 Parker Solenoid AC Mixproof Non Seat Lift...

Page 38: ...28 x 1 25 Screw 30 530 20 O Ring N70155 3 Block Terminal Assembly 110272 21 Cover 106001 4 Acorn Hex Nut 5 16 18 36 49 22 Cap 102126 5 O Ring N70010 23 Vent Body 116944 6 Carriage Switch 102118 24 O...

Page 39: ...Parts Lists Waukesha Cherry Burrell Page 40 95 03077 April2005 Clippard Solenoid Asi Terminal Block Westlock and Interlink Device Net Card...

Page 40: ...x 1 25 Screw 30 530 25 Cable Strain Relief 3 Block Terminal Assembly 110272 Block Terminal Assembly 17 88 3a Device Net Card Westlock Device Net Card Asi Card 112469 Insterlink Device Net Card Interl...

Page 41: ...Parts Lists Waukesha Cherry Burrell Page 42 95 03077 April2005 No Solenoid Standard Long Stroke Mixproof and PMO...

Page 42: ...N70035 6 Carriage Switch 102118 15 O Ring N70044 7 Hex Nut 10 24 36 74 16 Pin Dowel 3 16 X 1 2 30 363 8 Lead Screw 17 10 32 X 25 Screw 30 519 Standard Valve 102122 18 Vent Plug 3023957 Long Stroke 110...

Page 43: ...6294 Long Stroke 116293 Extra Long Stroke 120319 2 Switch Block 116297 3 Switch Plate 116296 4 Washer Plain 8 18 8 Narrow 43 26 5 Proximity switch 17 79 6 Proximity switch 17 72 7 Screw 4 40 RHMS x 62...

Page 44: ...April 2005 95 03077 Page 45 Valve Mount Proximity Switch Item Description Part No 1 Modified Yoke 4AR and 4AL 110132 5AR and 5AL 112795 6AR and 6AL 114430 2 Mount Bracket 112794 3 Switch 17 73 4 Scre...

Page 45: ...re too low Set air pressure to 60psi 4 bar for 4 5 and 6 light spring actuator 6 standard spring the pressure is 80 psi bar Control failure Check control sequence Check air supply Check control wiring...

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