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1.0  DESCRIPTION 

Desiccant is regenerated by driving off (desorbing) the water collected 

on its surface.  Pressure-swing (also called heatless or heaterless 

because no outside heat is added) dryers regenerate by expanding a 

portion (approximately 14 - 15% at 100 psig, 7 barg) of the dried air to 

atmospheric pressure. This “swing in pressure” causes the expanded air 

to become very dry (have a very low vapor pressure). This very dry air 

(called purge air) plus the stored heat of adsorption allows the moisture 

to desorb from the desiccant.  The purge air then carries the desorbed 

water out of the dryer. 

1.1 Function 

1.1.1 Dryer 

  

Dual tower regenerative desiccant dryers are an economical and reliable 

way to dry compressed air to dew points below the freezing point of wa-

ter (dew points as low as -150°F (101°C) [1 ppb @ 100 psig, 7.0 barg] 

are possible) or reduce the moisture content of compressed air when 

used in critical process applications.
These dryers continuously dry compressed air by using two identical 

towers, each containing a desiccant bed. While one tower is on-stream 

drying the compressed air, the other tower is off-stream being regener-

ated (reactivated, i.e., dried out). The towers are alternated on- and 

off-stream so that dry desiccant is always in contact with the wet 

compressed air. In this way a continuous supply of dry air downstream 

is possible.
Desiccant dryers lower the dew point of compressed air by adsorbing the 

water vapor present in the compressed air onto the surface of the desic-

cant. Desiccant is a highly porous solid containing extensive surface 

area.
Adsorption occurs until the partial pressure of the water vapor in the 

air and that on the surface of the desiccant come into equilibrium.  As 

adsorption occurs, heat is released (referred to as the heat of adsorption) 

and is stored in the bed for use during regeneration.

Summary of Contents for RDH-HP Series

Page 1: ...1550G RDH HP 5200G FOR M NO 3245430 R EVI S ION 04 2014 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL MODELS RATED FLOW REFER...

Page 2: ...red or replaced under warranty shall be warranted for the unexpired portion of the warranty applying to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s pr...

Page 3: ...se Do not operate dryer without mufflers installed 5 High Velocity Air Do not stand near mufflers during tower depressurization I INSTALLATION 1 Install on level surface 2 Ambient temperature range 35...

Page 4: ...arg are possible or reduce the moisture content of compressed air when used in critical process applications These dryers continuously dry compressed air by using two identical towers each containing...

Page 5: ...sses through purge and repressurization valve 9B normally closed and purge muffler 10B to the atmosphere After regeneration purge and repressurization valve 9B normally open closes allowing tower 4B t...

Page 6: ...r does not increase desiccant dryer capacity or reduce purge flow requirements However a cooling unit installed ahead of the desiccant dryer reduces the inlet air temperature and outlet air dew point...

Page 7: ...ication Air Inlet Air Outlet Left Tower Pressure Gauge Right Tower Pressure Gauge Purge Pressure Gauge Electrical Entry Inlet Pressure Gauge Outlet Pressure Gauge Automatic Condensate Drain Purge Muff...

Page 8: ...S 3 BOSS FITTING TOP VIEW ELECTRICAL ENCLOSURE SEE DETAIL SIDE VIEW SEE AC SIDE DETAIL RIGHT TOWER PRESSURE GAGE PURGE PRESSURE GAGE PURGE PRESSURE ADJUSTMENT VALVE DESICCANT FILL PORT FRONT VIEW LEFT...

Page 9: ...PRESSURE GAUGE PURGE PRESSURE GAUGE RIGHT TOWER PRESSURE GAUGE ELECTRICAL ENCLOSURE NEMA CLASS 4 4X POWER SWITCH 3 PRONG MALE ELECTRICAL PLUG DETAIL A TOWER PRESSURE RELIEF VALVE PURGE MUFFLER PROCESS...

Page 10: ...TLET SHUT OFF VALVE NPS 3 4 PLACES SEE SECTION B DESICCANT FILL PORT AIRLINE AFTERFILTER HF7 76 6F S MOUNTING HOLES 1 INCH DIA 6 PLACES PURGE MUFFLER 3 1 2 X 9 1 2 FORKLIFT OPENINGS 90mm X 241mm 2 PLA...

Page 11: ...yer without one of the above measures Exhausting air will result in noise levels above OSHA permissible levels and exhausting gas could potentially cause harm to persons or property 2 8 Initial Desicc...

Page 12: ...enoid Energized LED Left Purge Repressurization Solenoid Energize LED Right Purge Repressurization Solenoid Energized LED Left Inlet Solenoid Energized LED DIP Switches for Economizer Setting Standard...

Page 13: ...various inlet temperatures NOTE During start up the indicator may be yellow however it should begin to change to green within four hours 3 2 1 3 Purge Flow Indicator Every four hours check the purge...

Page 14: ...xcessive air is discharged through the muffler on the right check if valve 5b or 5c is sticking 3 3 Shut Down 3 3 1 Depressurize dryer 3 3 1 1 Open by pass valve if one is installed and close inlet an...

Page 15: ...0 1 43 174 120 42 0 165 42 72 75 0 273 210 1 40 174 120 43 0 169 42 72 77 0 279 200 1 37 174 120 44 0 172 42 72 79 0 286 190 1 34 174 120 46 0 177 42 72 81 0 293 180 1 30 174 120 47 0 181 42 72 84 0 3...

Page 16: ...r dryer operation Never use hygroscopic salts of the type com monly used in deliquescent type dryers 4 1 1 Frequency of desiccant replacement Desiccant should be replaced whenever the required dew poi...

Page 17: ...4 Test Mode WARNING Enclosure contains electricity Use caution when working inside box 4 5 1 Test Mode Standard Control Panel 4 5 1 1 Wait until point in cycle when right tower is drying and left towe...

Page 18: ...e correct Economizer Switch and Cycle Set tings Refer to Section 3 2 3 to verify proper time sequence 5 4 Tower fails to pressurize to line pressure Purge repressurization valve won t close Excessive...

Page 19: ...011100 4011100 4011100 1 Purge Muffler Replacement Core 3097672 1 Purge Muffler Replacement Core 72378 72378 8 Aftercooler Air Filter Silencer Replacement Core 3211091 3211091 3211091 1 Aftercooler Te...

Page 20: ...5200G SPX 1000 Philadelphia Street Canonsburg PA 15317 1700 U S A P 724 745 1555 F 724 745 6040 E hankison rental spx com www rentaldryers com Improvements and research are continuous at SPX Specifica...

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