SPX Hankison HPRP Series Instruction Manual Download Page 2

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CONTENTS

GENERAL SAFETY INFORMATION .................................... 2

RECEIVING, MOVING, AND UNPACKING .......................... 2

1.0 INSTALLATION ........................................................... 3

2.0 OPERATION .............................................................. 5

3.0 MAINTENANCE ........................................................ 9

SIZING .............................................................................. 9

ENGINEERING DATA

Models 100-250 .......................................................... 10

Models 300-750 .......................................................... 11

WIRING DIAGRAM

Model 100:  120/230 VAC ........................................... 12

Models 125-150:  120/230 VAC .................................. 13

Models 200-600:  460 VAC ......................................... 14-15

Model 750:  460 VAC .................................................. 16-17

Models 200-750, 575-460/3/60 Transformer Pack ... 18

DIMENSIONS / WEIGHTS .................................................. 19

TROUBLESHOOTING GUIDE

Models 100-150 .......................................................... 20

Models 200-750 .......................................................... 21

PARTS LIST ....................................................................... 22

WARRANTY ..................................................................... 23

GENERAL SAFETY INFORMATION

1.  PRESSURIZED DEVICES:

This equipment is a pressure containing 

device.

•  Do not exceed maximum operating 

pressure as shown on equipment 

serial number tag.

•  Make  sure  equipment  is  depressurized  before 

working on or disassembling it for service.

2. ELECTRICAL:

This equipment requires electricity to 

operate.

•  Install equipment in compliance with 

all applicable electrical codes.

•  Standard  equipment  is  supplied  with  electrical 

enclosures not intended for installation in hazardous 

environments.

•  Disconnect  power  supply  to  equipment  when 

performing any electrical service work.

3.  BREATHING AIR:

•  Air  treated  by  this  equipment  may 

not be suitable for breathing without 

further purification.

  Refer to applicable standards and 

specifications for the requirements 

for breathing quality air.

RECEIVING, MOVING, AND UNPACKING

A. RECEIVING

This shipment has been thoroughly checked, packed and 

inspected before leaving our plant.  It was received in 

good condition by the carrier and was so acknowledged.
Check for Visible Loss or Damage.  If this shipment shows 

evidence of loss or damage at time of delivery to you, 

insist that a notation of this loss or damage be made on 

the delivery receipt by the carrier’s agent.

B. UNPACKING

Check for Concealed Loss or Damage.  When a shipment 

has been delivered to you in apparent good order, but 

concealed damage is found upon unpacking, notify the 

carrier immediately and insist on his agent inspecting 

the shipment.  Concealed damage claims are not our 

responsibility as our terms are F.O.B. point of shipment.

C. MOVING

In moving or transporting dryer, do not tip dryer onto 

its side.

D.  STORAGE/SHUT DOWN

 Dryer should not be stored outside (either 

packed or unpacked) or exposed to the weather.  Damage 

to electrical and control components may result.
IMPORTANT:  WATER-COOLED UNITS - If unit is shut down 

below freezing temperatures, the water-cooled condenser 

may freeze and cause permanent damage.  Condenser must 

be drained when the unit is shut down.
IMPORTANT:  Do not store dryer in temperatures above 

130°F, 54.4°C.

Summary of Contents for Hankison HPRP Series

Page 1: ...yers Models HPRP100 HPRP125 HPRP150 HPRP200 HPRP250 HPRP300 HPRP400 HPRP500 HPRP600 HPRP750 FOR M NO 5002730 R EVI S ION 01 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E...

Page 2: ...r purification Refer to applicable standards and specifications for the requirements for breathing quality air RECEIVING MOVING AND UNPACKING A RECEIVING This shipment has been thoroughly checked pack...

Page 3: ...operate in altitudes up to 4500 feet 1370 meters If dryer is installed in an altitude above this and has not been preset at the factory for this altitude contact manufacturer s Service Department F T...

Page 4: ...the dryer if an unusual noise is heard or if the discharge line does not get hot the refrigeration compressor may be running in the reverse direction Immediately stop the dryer reverse two of the powe...

Page 5: ...F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Models 100 150 Energize compressor by positioning the on off switch in the on I position Compressor on ligh...

Page 6: ...p and Down arrow buttons to set minutes 00 10 20 30 40 50 not shown if hour setting is IGNORE Press Enter to accept new value and return to Day of week on off Repeat steps a through c as needed d Push...

Page 7: ...l NOTE Interface panel will scroll through three screens Current Time Operating Status Hours to Service and Total Operating Hours a Verify that current time is correct b Check HRS TO SERVICE this indi...

Page 8: ...ake up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 80 100 125 150 175 200 3 5 5 6 7 0 8 8 10 5 12 3 14 0 1 35 1 50 1 55 1 63 1 70 1 75 1 80 1 05 1 17 1 23 1 31 1 37 1 42 1 47 0 84 0 95 1 00 1 07 1...

Page 10: ...A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load Amps 10 2 13 0 7 5 10...

Page 11: ...low Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Power Rated Flow watts 19...

Page 12: ...STUD L2 L1 L2 230 VAC CUSTOMER SUPPLIED L1 PE PILOT LIGHT POWER ON T2 T2 T2 T1 T1 A PE T2 T1 T1 FPS 1 FAN 1 MTR2 START RELAY SR SR L3 L3 M 6 5 S CAPACITOR 4 OVERLOAD 3 1 3 MTR1 COMPRESSOR R C S POWER...

Page 13: ...CONT 1 PE PE L1 CONT 1 6 L2 GROUND STUD L2 L1 PE 230 VAC CUSTOMER SUPPLIED L1 L2 L2 L2 L1 L2 L1 L1 T2 T2 T1 T1 CONT 1 L1 N 4 5 5 A PE 6 FAN 1 HARNESS HEATER HARNESS PE L2 T2 T1 FPS 1 H1 H2 HEATER 1 MT...

Page 14: ...00 PE TB1 L1 L2 L3 L1 L1 460 VAC 3 PHASE 60 Hz L1 L2 L3 L1 CONT 1 T1 PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41...

Page 15: ...W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19 20...

Page 16: ...VAC 3 PHASE 60 Hz TB1 L1 L3 L2 L1 CONT 1 T1 DISCONNECT SWITCH PE TB2 T1 T2 T3 T3 T2 T3 TB2 PE T2 T3 T2 FAN 1 HARNESS FPS 1 MTR2 FAN 1 MTR1 T1 T1 T1 COMPRESSOR HARNESS TO SHEET 02 43 42 X 40 41 39 38...

Page 17: ...put W27 W18 W17 W16 N A N A W25 W23 FROM SHEET 01 01 03 02 00 Chassis Gnd TB2 X 24VAC IN 24VAC IN W3 W2 W1 X TB2 3 X REMOVE JUMPER IF OPTIONAL DRAIN INSTALLED 4NO TB2 TB2 TB2 TB2 TB2 19 20 21 18 17 19...

Page 18: ...18 WIRING DIAGRAM Models 200 750 575 460 3 60 Transformer Pack...

Page 19: ...600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 49...

Page 20: ...emperature and pressure flow rate compressor capacity and ambient air or water temperature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator becau...

Page 21: ...of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch Water cooled Cooling temperature too high f...

Page 22: ...5002016 Compressor Only 3221303 3232809 3221304 5002921 3227182 3210937 3211540 3210939 5002930 3232811 Fan Motor 3238932 3233153 3233153 5002922 3233153 3233152 3228005 3228005 5002931 3228005 Fan B...

Page 23: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 24: ...ankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 01 2012 Form No 5002730 Revision A COPYRIGHT 2012 SPX Corporation HPRP...

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