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Form No. 1000853 

Rev. 4  October 8, 2018

© 2018 SPX FLOW, Inc.

SPREADER

 

DANGER: To prevent serious personal injury or death:

Do not exceed rated capacities of the spreader. Excess pressure may result in personal injury. Maximum 

operating pressure is 700 bar (10,000 psi).

•  Avoid off-center loads that could damage the spreader and/or cause loss of the load.
•  Read and understand all safety and warning decals and instructions for devices attached.
•  Inspect each Spreader and coupler before each shift or usage to prevent unsafe conditions from 

developing.

•  Do not use the Spreader if damaged, altered or in poor condition. 
•  Do not use the Spreader with bent or damaged couplers or damaged port threads. 
•  Avoid pinch points or crush points that can be created by the load or parts of the Spreader.

      To help prevent personal injury, do not allow personnel to go under or work on a load before it is 

properly cribbed or blocked. All personnel must be clear of the load before lowering. 
•  Never use extreme heat to disassemble a hydraulic Spreader or cylinder. Metal fatigue and/or seal damage 

will result and can lead to unsafe operating conditions. 

IMPORTANT:

•  Keep the Spreader clean at all times. 
•  When the Spreader is not in use, keep the shoes fully retracted.
•  Use an approved, high-grade pipe thread sealant to seal all hydraulic connections. Teflon tape can be used 

if only one layer of tape is used and it is applied carefully (two threads back) to prevent the tape from being 

pinched by the coupler and broken off inside the pipe end. Any loose pieces of tape could travel through 

the system and obstruct the flow of fluid or cause jamming of precision-fit parts.

•  Always use protective covers on disconnected quick couplers.

SAFETY PRECAUTIONS (CONT.)

GENERAL INFORMATION

•  The SPX Hydraulic Spreader is a hydraulically operated tool.
•  The spreader uses the integrated wedge concept.
•  It is used to spread flanges in order to create space for cleaning and repairing flange surfaces and gasket 

replacement.

•  The spreader is actuated by a single acting cylinder.
•  The spreader must be powered by an SPX hand pump.

Summary of Contents for FLS15

Page 1: ...PX Hydraulic Technologies 5885 11th Street Rockford IL 61109 3699 USA spxboltingsystems com Tech Services 1 800 477 8326 Fax 1 800 765 8326 Order Entry 1 800 541 1418 Fax 1 800 288 7031 HYDRAULIC SPR...

Page 2: ...PRECAUTIONS 3 Spreader 4 GENERAL INFORMATION 4 BENEFITS 5 APPLICATIONS 5 OPERATING INSTRUCTIONS 5 Flange opening 5 Flange closing 5 RECOMMENDATION 6 IMPORTANT 6 WARNING 6 CAUTION 7 WEDGE USE 7 DIMENS...

Page 3: ...be performed by qualified trained personnel who are familiar with this equipment Operators must read and understand all safety precautions and operating instructions included with equipment If the op...

Page 4: ...the load before lowering Never use extreme heat to disassemble a hydraulic Spreader or cylinder Metal fatigue and or seal damage will result and can lead to unsafe operating conditions IMPORTANT Keep...

Page 5: ...insert wedge spreader s at least up to the gripping surfaces of the spreader shoes and gradually apply pressure via the pump Maximum operating pressure is 700 bar 10 000 psi Visually check that flang...

Page 6: ...closed position before inserting the flange spreader in between the flange faces in order to fully engage the flange spreader shoes At the beginning of the spread operation check the correct full eng...

Page 7: ...ct process Never hammer or force spreader to create or access a gap Don t operate the equipment without lubricating the internal interface between the wedge and the shoes WEDGE USE It is recommended t...

Page 8: ...9in 5mm 1 50in 38mm 9 90in 252mm 57in 15mm 1 87in 48mm 8 94in 227mm 2 35in 60mm 2 48in 63mm 19in 5mm 50in 13mm 82in 21mm 1 13in 29mm 1 45in 37mm 9 90in 252mm 58in 15mm 89in 23mm 1 21in 31mm 1 52in 39m...

Page 9: ...link plate joints and keep them lightly greased 3 Keep general tool condition clean Upper Left Picture Unscrew the indicated screws about 4 mm 2 inches to unlock the shoes Work the shoes loose from th...

Page 10: ...15 2008084 SPRING COMPRESSION 242 43N 2 5x81 5 1 16 2008083 SHOE STEPPED FLS15 2 17 2008410 HANDLE ASSEMBLY 1 18 SB15 STEPPING BLOCK ALUMINIUM 1 PARTS LIST ITEMS 17 AND 18 ARE OPTIONAL NOT INCLUDED I...

Page 11: ...3000708 SEAL KIT 2008073 2008074 2008076 1 1 1 BACKUP RING O RING GUIDE RING 3000709 JAW KIT STEPPED 2008083 2 STEPPED SHOE 3000710 WEAR PARTS KIT SERRATED 2008078 2008079 2008082 4 8 2 LINK PLATE JOI...

Page 12: ...e in conformity with the following EN EN ISO ISO standards Title Per the provisions of the Machinery Safety Directive 2006 42 EC EN_ISO 12100 2011 Safety of machinery basic concepts general principles...

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