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INSTRUCTION MANUAL

W60 and W80 Series Valves

FORM NO.: 95-03022  REVISION: 08/2018

READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

Summary of Contents for W61

Page 1: ...INSTRUCTION MANUAL W60 and W80 Series Valves FORM NO 95 03022 REVISION 08 2018 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT...

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Page 3: ...tten per mission of SPX FLOW Inc Copyright 2017 SPX FLOW Inc All Rights Reserved Never Seez is a registered trademark of Bostik Findley Dow Corning is a registered trademark of Dow Corning Corporation...

Page 4: ...Air to Raise 14 4 5 and 6 Air to Lower 14 4 Air to Raise 3 Position 14 4 Air to Lower 3 Position 15 Adjustable Spring Actuators 15 4 5 and 6 Air to Raise Adjustable Spring 15 4 5 and 6 Air to Lower A...

Page 5: ...e Spring Action on the Maintenance Free Actuator 46 Reversing the Spring Action on the Maintainable Actuator 47 47 Parts Lists 48 W61 W81 Shutoff Valve 48 W61Y Shutoff Valve 50 W62 W82 Divert Valve 52...

Page 6: ...designs or those of Buyer s contractors or subcontractors other than SPX FLOW or v defects resulting from the manufacture distribution promotion or sale of Buyer s products THE WARRANTIES CONTAINED H...

Page 7: ...tified risks as per ISO 31000 and ISO IEC 31010 in their actual current version Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performi...

Page 8: ...ecially in presence of acid If chlorine based sanitizers are used such as sodium hypochlorite bleach do not exceed concentrations of 150 ppm available chlorine do not exceed contact time of 20 minutes...

Page 9: ...esha Cherry Burrell brand products are subject to intensive intermediate and final leakage and functional tests W60 W80 Series valves meet 3 A and EHEDG standards for sanitation design and style Facto...

Page 10: ...g working life for valve stem seals Solenoid valves may not be used in the control module in room environments below 32 F 0 C and over 140 F 60 C as func tion cannot be guaranteed Seal Compatibility C...

Page 11: ...ional Tef Flow P TFP Gray in color 280 F 137 C High Temperature High Pressure Over Pressure Valves Optional Metal M 375 F 190 C High Pressure High Flow Particulate Optional Bonded B EPDM FKM 230 F 110...

Page 12: ...bly See Valve Removal on page 19 2 Remove all seals from the body 3 Weld the body into position ensuring that the connection is free of tension and distortion 4 Dissipate heat away from the valve body...

Page 13: ...o close against the flow to prevent hammering W80 Stem Flush Adapter W80 Series valves utilize a stem flush adapter to provide a liquid or steam barrier around the valve stem W80 valves are designed f...

Page 14: ...i to maximum 90 psi min 3 4 bar to max 6 2 bar 1 8 27 NPT Thread 4 5 and 6 Air to Lower Air Pressure Range minimum 50 psi to maximum 90 psi min 3 4 bar to max 6 2 bar 1 8 27 NPT Thread 4 Air to Raise...

Page 15: ...5 2 bar to 6 2 bar 1 8 27 NPT Thread 4 5 and 6 Air to Lower Adjustable Spring Air Pressure Range minimum 75 psi to maximum 90 psi 5 2 bar to 6 2 bar 1 8 27 NPT Thread A Vent B Full Air In C 3 Position...

Page 16: ...120 psi 6 8 bar 1 8 BSPP x 1 4 OD Thread A B and C Size Air to Lower Maintenance Free A B and C Size Air Pressure Range 87 120 psi 6 8 bar 1 8 BSPP x 1 4 OD Thread NOTE The actuator shown in Figure 9...

Page 17: ...the adjustment screw can result Unscrew the locknut cover Figure 8 on page 15 The cover will stay in the yoke area Using a 1 hex wrench or 1 4 spanner turn the adjustment screw in fully until the sto...

Page 18: ...s relief for tight fit Electrical connections secure on the control module Wire connections tight on the terminal strip Clean air filter at regular intervals Lubrication No lubrication is required oth...

Page 19: ...2 Remove or block the fluid and gas lines to prevent material from entering the pipe system elements attached to the valve 3 Shut off the delivery of the control air unless it is required for the remo...

Page 20: ...the yoke 10 Remove the body o ring item 6 and stem o ring item 4 replace them as needed 11 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Shut off the air and disconnec...

Page 21: ...lbs 4 Apply air to Port A to raise the stem 5 Assemble the body to the adapter secure it with the body clamp item 5 6 Release the air pressure Air to Lower Actuator 1 Screw the adapter item 3 onto th...

Page 22: ...apter item 3 from the yoke 10 Remove the body o ring item 6 and stem o ring item 4 replace them as needed 11 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Shut off the...

Page 23: ...Torque to 380 in lbs 4 Apply air to Port A to raise the stem 5 Assemble the body to the adapter secure it with the body clamp item 5 6 Release the air pressure Air to Lower Actuator 1 Screw the adapte...

Page 24: ...om the yoke 9 Remove the body o ring item 6 and stem o ring item 4 replace them as needed 10 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Remove the lower body clamp F...

Page 25: ...o ring item 6 7 Assemble the lower body secure it with the lower body clamp item 5 8 Release the air pressure Air to Lower Actuator 1 Screw the adapter item 3 onto the yoke 2 Install the body o ring i...

Page 26: ...er body clamp item 5 and the upper body from the adapter item 3 8 Unscrew the adapter item 3 from the yoke 9 Remove the body o ring item 6 and stem o ring item 4 replace as needed 10 Inspect and repla...

Page 27: ...tem 6 6 Assemble the lower body secure it with the lower body clamp item 5 Air to Lower Actuator 1 Screw the adapter item 3 onto the yoke 2 Install the body o ring item 6 stem o ring item 4 and PTFE b...

Page 28: ...item 3 from the yoke 9 Remove the upper body o ring item 6 and stem o ring item 4 replace as needed 10 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Shut off the air an...

Page 29: ...ody 6 Insert the valve into the tank flange and tighten the body clamp item 5 Air to Lower Actuator 1 Screw the adapter Figure 19 item 3 onto the yoke 2 Install the body o ring item 6 stem o ring item...

Page 30: ...item 3 from the yoke 11 Remove the body o ring item 6 and stem o ring item 4 replace as needed 12 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Remove the body tank fla...

Page 31: ...dapter item 3 secure it with the body clamp item 5 6 Release the air pressure 7 Insert the valve into the tank flange and tighten the body clamp item 5 Air to Lower Actuator 1 Screw the adapter item 3...

Page 32: ...place as needed 7 Unscrew the body from the yoke 8 Remove the stem o ring item 4 replace as needed 9 Inspect and replace the PTFE bearing item 2 as needed Air to Lower Actuator 1 Shut off the air and...

Page 33: ...r body o ring item 6 onto the body 5 Insert the valve into the tank flange and tighten the body clamp item 5 Air to Lower Actuator 1 Screw the body onto the yoke 2 Install the stem o ring item 4 and P...

Page 34: ...as needed 8 Replace the lower seat ring Figure 25 item 8 as needed See Seat Replacement on page 37 9 Remove the middle body clamp item 5 and the middle body 10 Remove the middle body o ring item 6 rep...

Page 35: ...ng Figure 25 item 8 as needed See Seat Replacement on page 37 10 Release the air pressure 11 Shut off the air and disconnect the air line to the actuator 12 For valves with control modules disconnect...

Page 36: ...sert it into the lower body 13 Install the bearing carrier clamp item 5 Air to Lower Actuator 1 Screw the adapter Figure 25 item 3 onto the yoke 2 Install the upper body o ring item 6 onto the adapter...

Page 37: ...ng using a clean plastic cutting tip on a heavy duty soldering iron capable of maintaining a 700 F 371 C tip temperature Do not use a knife to cut the seat ring from the stem to avoid personal injury...

Page 38: ...he Tri Ring into the plug at locations A B C and D Figure 31 If this tool is not available a dull flat tool can be used DO NOT use a knife or any other sharp item that will tear or cut the Tri Ring 7...

Page 39: ...ove the PTFE guide bearing Figure 33 item 5 by placing a screwdriver behind the bearing to pry it away from the wall of the yoke Use needle nose pliers to grip and remove the bearing 5 Pull the lower...

Page 40: ...according to manufacturer s specifications to the upper items 1 1a and lower item 3 stems Torque the stems to 200 in lbs O ring and Bearing Replacement 6 Actuator 1 Inspect the piston o ring seal Figu...

Page 41: ...ston item 15 7 Coat the new o ring seals with Dow Corning 7 Silicone Lubricant or equivalent 8 Slightly stretch the lubricated piston seal to fit over the lower piston 9 Inspect and replace the PTFE g...

Page 42: ...U cup seal item 17 13 Remove the worn U cup seal Do not score or nick grooves in the piston item 15 14 Coat the new U cup seal with Dow Corning 7 Silicone Lubricant or equivalent 15 Slightly stretch...

Page 43: ...the yoke from the bottom of the actuator assembly 2 Remove the o ring guide nut assembly Figure 40 item 1 from both ends of the actuator 3 Replace the bearing item 1c and o ring 1b NOTE Apply a thick...

Page 44: ...nt screw item 20 Remove the worn o ring seals Coat the new o ring seals with Dow Corning 7 Silicone Lubricant or equivalent and replace them 6 Remove the PTFE guide bearing item 5 in the adjustment sc...

Page 45: ...Do not remove the lower stem item 3 as it locates an internal support washer 5 Remove and inspect the indicator area stem o ring item 6 Remove the worn o ring seal Coat the new o ring seals with Dow...

Page 46: ...op of the actuator 3 Loosen and remove the bolts on the yoke that are threaded into the bottom of the actuator 4 Lift the actuator cylinder from the yoke stem 5 Flip the actuator cylinder over and re...

Page 47: ...r item 3 stems See Figure 36 and Figure 37 on page 40 Torque the stems to 200 in lbs for 4 and 5 actuators 400 in lbs for 6 actuators 6 Coat the U cup and o ring seals with Dow Corning 7 Silicone Lubr...

Page 48: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 48 95 03022 08 2018 Parts Lists W61 W81 Shutoff Valve 1 2 4 5 6 7 8 3 3a 3b 3c 3d 5 6 VA100 241 4 2 4 3b 10 2 4 3a 4 2 4 3c 3d 4a 2...

Page 49: ...0 244 POA Tef FlowTM P 115348 115349 115350 115351 POA Tri Ring EPDM 107695 107048 102488 107698 102738 Tri Ring FKM 107986 107982 107974 107989 108020 10 PL5027 CH1 108131 106387 Adapter Wiping Stem...

Page 50: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 50 95 03022 08 2018 W61Y Shutoff Valve 1 2 4 5 6 7 8 3d 2 4a VA100 501...

Page 51: ...ring Body EPDM E70241 E70244 E70257 FKM V70241 V70244 V70257 Stem for use with TFP seat ring 118479 118480 118481 Stem for use with O Ring seat 127012 127011 127013 Seat Ring Tef FlowTM P 118476 11847...

Page 52: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 52 95 03022 08 2018 W62 W82 Divert Valve 1 2 3 3a 3b 3d 5 6 4 7 8 5 6 6 5 5 6 VA100 242 4 2 4 10 2 4 4a 2 3b 3a 3d...

Page 53: ...ing Long Stroke N A N A N A 110983 110984 110985 Metal 106392 106393 106394 106395 106396 106397 Metal Long Stroke N A N A N A 110998 110999 111000 8 Seat Ring Tef FlowTM 20 241 20 242 20 243 20 244 T...

Page 54: ...VA100 243 2 1 3 3a 3b 3d 6 4 5 7 8 5 6 4 2 4 3b 10 2 4 3a 4a 2 3d Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 54 95 03022 08 2018 W63 W83 Reverse Shutoff Valve...

Page 55: ...ng Long Stroke N A 110986 110987 110988 P O A Metal 106400 106401 106402 106403 P O A Metal Long Stroke N A 111001 111002 111003 P O A 8 Seat Ring Tef FlowTM 20 241 20 242 20 243 20 244 N A Tef FlowTM...

Page 56: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 56 95 03022 08 2018 W64 W84 Tank Outlet Valve VA100 244 6 8 7 5 5 6 3 3a 3b 3d 4 2 1 3b 3a 3d 4 2 10 4 2 4 4a 2 12...

Page 57: ...988 Metal 106400 106401 106402 106403 Metal Long Stroke N A 111001 111002 111003 8 Seat Ring Tef FlowTM 20 241 20 242 20 243 20 244 Tef FlowTM P 115348 115349 115350 115351 Tri Ring EPDM 107695 107048...

Page 58: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 58 95 03022 08 2018 W64R W84R Tank Outlet Valve VA100 244R 6 5 8 7 6 4 2 1 3 3a 3b 3d 4 2 10 4 2 4 4a 2 12 3b 3a 3d...

Page 59: ...108135 Metal 106388 106389 106390 106391 8 Seat Ring Tef FlowTM 20 241 20 242 20 243 20 244 Tef FlowTM P 115348 115349 115350 115351 Tri Ring EPDM 107695 107048 102488 107698 Tri Ring FKM 107986 10798...

Page 60: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 60 95 03022 08 2018 W64ET Tank Outlet Valve...

Page 61: ...KM V70228 V70232 V70236 7 Stem less seat ring Tef FlowTM 117915 117916 117917 Tri Ring 117919 117920 117921 8 Seat Ring Tef FlowTM 20 241 20 242 20 243 Tef FlowTM P 115348 115349 115350 Tri Ring EPDM...

Page 62: ...herry Burrell Brand W60 W80 Valves Page 62 95 03022 08 2018 W65 W85 Non Slam Divert Valve 3 3a 3b 3d 1 2 5 6 4 6 5 6 6 5 7a 8 4 2 11 11a 11b 11d 8 11b 11a 11d 4 2 4 4 2 10 4a 2 4 2 4 3b 10 2 4 3a 3d 4...

Page 63: ...20 243 20 244 Tef FlowTM P 115348 115349 115350 115351 Tri Ring EPDM 107695 107048 102488 107698 Tri Ring FKM 107986 107982 107974 107989 9 EPDM E70215 E70215 E70215 E70215 FKM V70215 V70215 V70215 V7...

Page 64: ...et Port Bodies W61 W81 W68 W88 C T C T TTC CCC TCT CCT CTT CTC TTT TCC CB CS TB TD TS CD CCS CTS TCS TTS CCD CTD CPS TPS CM TM L TCD TTD CC CT TC TT C T CS TD TS CD 4 6 7 6 10 5 8 7 8 10 16 15 14 12 1...

Page 65: ...102783 102784 POA S Line 104287 104291 104295 104299 104923 104927 POA Buttweld 102773 102774 102775 102776 102777 102778 POA S Line 104239 104243 104247 104251 104255 104259 POA 12 Tee Port Short TP...

Page 66: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 66 95 03022 08 2018 4 and 5 Air to Spring or Air to Air Actuators VA100 410 1 1a 1b 1c 1d 5 13 4 10 8 9 12 3 7 5 6...

Page 67: ...ty ACT00217 ACT00218 Air to Lower Visual Indicator Stem Standard ACT00209 ACT00210 Heavy Duty ACT00211 ACT00212 Control Top Indicator Stem Standard ACT00219 ACT00220 Heavy Duty ACT00221 ACT00222 Air t...

Page 68: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 68 95 03022 08 2018 6 Air to Spring or Air to Air Actuators VA100 407 13 5 1 1a 1b 1c 1d 6 4 10 14 8 9 12 3 15 11 7...

Page 69: ...Indicator Stem Standard ACT00231 Heavy ACT00232 Air to Air Visual Indicator Stem ACT00233 2 Control Top Indicator Stem ACT00234 3 PL5027 CH23 3 2 3 5 Yoke Vent Plug Stem Lower Cylinder Bearing Cylinde...

Page 70: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 70 95 03022 08 2018 4 and 6 Air to Spring Long Stroke Actuator 1 1a 1b 1c 1d 5 6 4 16 10 14 8 11 9 12 3 15 7 13 VA100 406...

Page 71: ...eal Kit contains recomm spares 134420 Part Description Valve 4 Diameter 6 Diameter 6 Dia XL Notes Visual Indicator Stem 2 1 2 ACT00131 ACT00239 POA 2 3 ACT00123 ACT00110 POA 2 4 ACT00235 ACT00115 POA...

Page 72: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 72 95 03022 08 2018 6 Air to Air Long Stroke Actuator VA100 408 5 1 1a 1b 1c 1d 6 10 14 9 12 3 15 11 7 8 4 16...

Page 73: ...ton 102052 15 Bearing Yoke 106047 16 Spacer 2 1 2 valve 110868 3 or 80 valve 110871 4 or 100 valve N A Actuator Seal Kit contains recomm spares 129867 Valve 6 Diameter Notes Air to Air 2 1 2 ACT00258...

Page 74: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 74 95 03022 08 2018 4 Air to Raise 3 Position Actuator VA100 375 5 13 4 10 14 9 21 3 12 5 7 6 20 11 8 11 2 1 1a 1b 1c 1d 15 11...

Page 75: ...ng Piston 101995 15 Piston Lower 114391 20 O ring Lower Piston Nitrile N70342 21 Stem Outer 114393 Actuator Seal Kit contains recomm spares 134421 4 Diameter Notes Air to Raise Visual Indicator Stem A...

Page 76: ...Parts Lists Waukesha Cherry Burrell Brand W60 W80 Valves Page 76 95 03022 08 2018 4 Air to Lower 3 Position Actuator VA100 179 1 21 11 15 16 7 13 6 12 3 5 9 10 8 17 4 18 19 6...

Page 77: ...16 14 x 1 5 30 332 17 Seal U cup Upper Piston 57 11 18 Washer 3023961 19 Lock Washer 9570210 21 Hex Jam Nut 36 79 Actuator Seal Kit contains recomm spares 134422 105792 PL5027 CH31 Part Description A...

Page 78: ...Air to Raise Adjustable Spring Actuator VA100 660 6 18 13 20 17 Item 4 Diameter 5 Diameter 6 Diameter 6 O ring Nitrile 13 Vent Plug 3023957 17 Locknut Cover 124058 18 O ring Nitrile 20 Screw Adjustin...

Page 79: ...ing Actuator VA100 661 6 20 17 13 18 Item 4 Diameter 5 Diameter 6 Diameter 6 O ring Nitrile N70210 N70210 N70210 13 Vent Plug 3023957 3023957 3023957 17 Locknut Cover 124058 124058 124058 18 O ring Ni...

Page 80: ...mplete Actuator Assembly Air to Air M18AP818163 M18AP818164 M18AP818165 1 Seal Bearing includes 1a 1b and 1c below H204256 H204256 H204256 1a Seal Screw H170200 H170200 H170200 1b V Seal H171060 H1710...

Page 81: ...18MB816568 18MB816503 18MB816503 1 Cover Plate 18HP816649 18HP816333 18HP816333 2 Cap 589P800276 589P800276 589P800276 3 Jam Nut H79298 H79298 H79298 4 Screw 521SR238FB 521SR238FB 521SR238FB PL5027 CH...

Page 82: ...ator Assembly 105167 1 Hex Nut 36 54 1 2 Plane Washer 43 31 3 Retaining Ring 2104600 4 Nut Adjusting 2098700 5 Locknut with Handle 36 50 6 Plain Washer 43 55 7 Stem Manual Actuator 105168 8 Adjusting...

Page 83: ...3 Retaining Ring 2104600 2104600 4 Nut Adjusting 112101 121916 5 Locknut with Handle 36 50 36 50 6 Plain Washer 43 55 43 55 7 Stem Manual Actuator 110299 121915 8 Adjusting Screw Assembly 112098 1219...

Page 84: ...scription Part No Actuator Assembly 112884 1 Yoke 112881 2 Handle 112882 3 Stem 112883 4 Bearing 102757 5 Retaining Ring 113163 6 Clip 65 1 7 O Ring PTFE Coated 9 40 PL5027 CH41 Notes 1 When the micro...

Page 85: ...Tool 133477 133478 133479 133480 N A 2 Puck 3 Install Base Tool Upper Stem Insert 2 1 2 3 4 Installation A 118903 118904 118905 B Removal 1 POA POA POA 2 POA POA POA 3 POA POA POA PL5027 CH66 Part No...

Page 86: ...Installation Tools Waukesha Cherry Burrell Brand W60 W80 Valves Page 86 95 03022 08 2018 Tri Ring Tool Tri Ring Tool 102797 PL5027 CH85...

Page 87: ...2 mm light spring actuators set air pressure to 60 psi 4 bar For 6 152 mm standard spring actuators set air pressure to 80 psi 6 bar Control failure Check control sequence Check control wiring and pow...

Page 88: ...Troubleshooting Waukesha Cherry Burrell Brand W60 W80 Valves Page 88 95 03022 08 2018 Notes...

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Page 90: ...nges without notice or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unle...

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