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MISSISSIPPI POWER COMPANY 

 

KEMPER COUNTY IGCC PROJECT 

 

CONTRACT NO.: 17352 

 

TAG NO.: CLCW HX, SPARE UNIT 

 

SPX MATERIAL NO.: G2010000818 

 
 

APV PLATE HEAT EXCHANGERS 

 

 SPX/APV MODEL: S280 M-14  

 

 
 
 
 
 

 

 

 

 

SPX FLOW TECHNOLOGY SYSTEMS, INC

. 

1200  W. ASH STREET  

GOLDSBORO, NC  27530 

 

UNITED STATES 

 

TEL    

888

 . 278 . 4321 

www.spxft.com  

 

IGCC - MULTIPAGE - DOCUMENTATION PACKAGE FOR G2010000818 - TAG NO

1000818 DATABOOK    Rev: NA

APV NORTH AMERICA     PO: MPC17352-0001

MM218132     0     Unit 1

Southern Company Generation      Kemper County

Approved

Summary of Contents for S280 M-14

Page 1: ...T EXCHANGERS SPX APV MODEL S280 M 14 SPX FLOW TECHNOLOGY SYSTEMS INC 1200 W ASH STREET GOLDSBORO NC 27530 UNITED STATES TEL 888 278 4321 www spxft com IGCC MULTIPAGE DOCUMENTATION PACKAGE FOR G2010000...

Page 2: ...ERIAL TEST REPORT 5 PAINT REPORT 6 DYE PEN REPORT 7 HYDROSTATIC PRESSURE TEST SHEET 8 ASME U 1 DATA REPORT 9 NAMEPLATE FACSIMILE 10 SIGNED INSPECTION AND TEST PLAN 11 INSTRUCTION MANUAL SPX FLOW TECHN...

Page 3: ...Kemper County MM218132 Approved...

Page 4: ...is to certify that the following Plate Heat Exchangers comply with the purchase order and were built to ASME Section VIII Division 1 2007 Edition 2009 Addenda using approved designs and materials Sign...

Page 5: ...E 263 00 psi MAXIMUM DESIGN TEMPERATURE 150 00 F MINIMUM DESIGN METAL TEMPERATURE 20 00 F P O NO 17352 TAG NO CUSTOMER Mississippi Power Company LOCATION Dekalb MS 03 Feb 11 PRESSURE VESSEL CALCULATIO...

Page 6: ...BOLT TIE BAR DESIGN REFERENCE APPENDIX 2 MANDATORY MATERIAL SA 193 GR B7 Sa 25000 psi ATMOSPHERIC TEMPERATURE Sb 25000 psi DESIGN TEMPERATURE BOLT LOAD DESIGN CONDITIONS Wm1 A P 2b G m P Appendix 2 5...

Page 7: ...p E L d d UG 34 Formula 5 Z MINIMUM OF 3 4 2 4 d D OR 2 5 UG 34 Formula 4 W Wm1 A P 2 b G m P Appendix 2 5 Formula 3 Z 2 331 W 924408 384 lbf MINIMUM REQUIRED UNPORTED THICKNESS INCLUDING CA T1 3 970...

Page 8: ...OCATED INSIDE VERTICAL PORT CENTERS A 0 9348 CONSTANT VALUE FOR US UNITS THICKNESS T3 REQUIRED FOR PORT REINFORCEMENT T3 A P Sop 0 5 d 1 0066 TBPA ATMIN VTC TBMD 0 0201 MINIMUM REQUIRED REINFORCED THI...

Page 9: ...CS 66 a 3 Using 1 25 inches as the minimum thickness table UCS 66 indicates that impact testing is required for minimum temperatures less than 21 0 F The tie bar material impact test exemption tempera...

Page 10: ...Kemper County MM218132 Approved...

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Page 56: ...Instruction Manual Read and understand this manual prior to operating or servicing this product Paraflow Plate Heat Exchanger Kemper County MM218132 Approved...

Page 57: ...eaning Procedures 3 0 CONSTRUCTION 1 Frames 2 Plates 3 Gaskets 4 Intermediate Connector Grids 5 General Arrangement Drawing 6 Plate Arrangement Diagram 4 0 INSTALLATION 1 Location 2 Foundation 3 Space...

Page 58: ...peration 4 Shut Down 5 Troubleshooting 7 0 MAINTENANCE 1 Opening the Frame 2 Inspection 3 Clean in Place CIP 4 Replacement of Plates 5 Regasketing 8 0 PARTS AND SERVICE 1 Ordering Parts 2 Service 3 Do...

Page 59: ...afe operation service and maintenance procedures 1 3 Design The Paraflow is the original plate type heat exchanger designed by APV to provide maximum efficiency and cost effectiveness in handling heat...

Page 60: ...Paraflow Plate Heat Exchanger Instruction Manual Section 1 0 Issue 5 Page 4 of 36 June 13 2008 Kemper County MM218132 Approved...

Page 61: ...be within the operating zone when machine control circuits are energized or the heat exchanger is operating No tools or other equipment should be kept within the operating zone 2 4 Installation Utilit...

Page 62: ...one free of obstacles that could cause a person to trip or fall towards an operating heat exchanger Never sit or stand on anything that might cause you to fall against the heat exchanger Horseplay aro...

Page 63: ...er or cleaning solutions When the cleaning cycle is controlled from a remote or automated control center establish fail safe procedures to avoid automatic start up while servicing equipment in the cir...

Page 64: ...Paraflow Plate Heat Exchanger Instruction Manual Section 2 0 Issue 5 Page 8 of 36 June 13 2008 Kemper County MM218132 Approved...

Page 65: ...ts are bolted together to form a rigid frame that supports the thin metal heat transfer plates Item 5 and moveable cover or follower Item 6 Each plate is separated and sealed by a gasket The plates ar...

Page 66: ...langes Sanitary tube connections may also be supplied on carbon steel frames The connection materials and types may be mixed on an individual frame Frames used for sanitary duties are usually fabricat...

Page 67: ...plate Figure 4 The plates have ports in each corner that when stacked in a plate pack form a manifold for even fluid distribution to the individual plate passages Figure 5 The ports are gasketed so o...

Page 68: ...o be fine tuned in a single or even multiple pass arrangement to closely match to the thermal and pressure drop requirements of the application Plate Material Paraflow plates may be pressed from 304 o...

Page 69: ...g none of the material exposed to the outside In addition the gasket exposure to the process liquid is minimized by the full depth plate gasket groove Gasket Materials As detailed in Figure 9 various...

Page 70: ...flow rates the temperatures and the pressure drops Connection Schedule The connection schedule identifies the size material and type of each connection supplied Plate and Gasket List Each general arr...

Page 71: ...0230 KLDB L0200 KLDC L0030 KLDD L0000 RAA R1234 RBA R1204 RCA R1034 RDA R1004 RAB R1230 RBB R1200 RCB R1030 RDB R1000 RAC R0234 RBC R0204 RCC R0034 RDC R0004 RAD R0230 RBD R0200 RCD R0030 RDD R0000 KR...

Page 72: ...34 R41 R1030 R12 R1204 R22 R1200 R32 R1004 R42 R1000 R13 R0234 R23 R0230 R33 R0034 R43 R0030 R14 R0204 R24 R0200 R34 R0004 R44 R0000 RIGHT HAND FLOW PLATES KL11 L1234 KL21 L1204 KL31 L0234 KL41 L0204...

Page 73: ...e identification number is constructed as follows The plate arrangement and all general arrangement drawing will now show the head or fixed cover on the left Frame connections are labeled with an H he...

Page 74: ...UST BE ARRANGED ALTERNATELY LEFT AND RIGHT FOR CONVENIENCE ON THE DRAWING WHERE BLOCKS OF R1234 AND L1234 PLATES OCCURS THE TOTAL NUMBER OF EACH IS GIVEN Figure 14 shows a two section arrangement with...

Page 75: ...of the top bar as shown in Figure 16 The general arrangement drawing provides overall dimensions and plate removal distance 4 4 Connections and Piping The plate heat exchanger must be connected in ac...

Page 76: ...er debris and sunlight This procedure is suitable when the storage period is less than six months 4 10 Long Term Storage Long term storage of APV Plate Heat Exchangers requires following Procedure SP5...

Page 77: ...t the lifting point is approximately above the center of the plate pack A spreader beam is recommended for large or long frames 5 3 Assembling the Frame The following steps are recommended to safely a...

Page 78: ...starting at the head end of the frame Check to make sure all plates are oriented properly that gaskets are properly seated in their grooves and there is no debris anywhere on the plates or gaskets Cle...

Page 79: ...never the exchanger is closed after service 1 Confirm that plates are all installed correctly to the general arrangement drawing Check the quantity and orientation alternating left and right Move the...

Page 80: ...le water at the desired pressure but do not exceed the pressure specified on the drawing The test may be done on each side separately or on both sides at once Make sure all air is vented from the heat...

Page 81: ...iping This will ensure the system is filled with liquid 6 3 Operation During operation the same precautions against rapid changes of pressure or temperature during start up must be observed Once norma...

Page 82: ...r Service Department listed in Section 8 0 Troubleshooting Plate Heat Exchangers Problem Possible Causes Suggested Solutions 1 Reduced Heat Transfer a The inlet temperatures or flow rates do not corre...

Page 83: ...bris or flat spots on the gaskets Paraclip gaskets must not have any debris under the gasket The plates must be clean and free of heavy scratches or dents on both sides Replace the defective parts Ide...

Page 84: ...Paraflow Plate Heat Exchanger Instruction Manual Section 6 0 Issue 5 Page 28 of 36 June 13 2008 Kemper County MM218132 Approved...

Page 85: ...ing clip in gaskets careful inspection is required to be sure there is no debris or glue from previous gaskets under the installed gasket which will cause leakage 7 3 Clean In Place CIP Cleaning in pl...

Page 86: ...against dirt and the effect of light 7 3 2 Acceptable CIP solutions The definition of an acceptable CIP solution is brief and to the point Fouling on the plates must be removed without damaging plate...

Page 87: ...r maximum strength The clip in gaskets Paraclip are attached to the plates by small nubs around the perimeter of the gasket which snap into matching holes Removal of old gaskets To remove Paraclip cli...

Page 88: ...to the required dimension per paragraph 5 6 Attachment of Paraclip Gaskets Non glued Paraclip gaskets are an alternative to glued in gaskets that greatly simplifies on site regasketing The gaskets hav...

Page 89: ...orce to remove the gasket than to apply it These tongues fit into corresponding slots located around the periphery of the plate and port areas securing the gasket to the plate Figure 27 When the plate...

Page 90: ...asket your heat exchanger Service personnel are also available to provide on site assistance Call the number listed below to inquire about or arrange for service APV Heat Transfer Customer Service Cen...

Page 91: ...tes pneumatic tightening wrenches are available in two models both as single or dual units Figure 28 shows the pneumatic power tighteners recommended for specific tie bar tightening heat exchangers Fi...

Page 92: ...or existing plate heat exchangers They are recommended whenever corrosive liquids or high temperatures present a safety hazard to personnel near the exchanger These spray screens enclose the plate pac...

Page 93: ...pyright 2008 SPX Corporation PHE MANUAL EN Issue 5 June 13 2008 The information contained in this document including any specifications and other product details are subject to change without notice W...

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