Page 1: ...100 1 4 DOUBLE SEAT BALL VALVE SAFETY AGAINST EXPLOSION FOR SPECIFIC ATEX APPLICATIONS FORM NO H336346 REVISION UK 0 ATEX READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT...
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Page 3: ...s a technical documentation according to Appendix VII of the Machinery Directive this documentation consisting of documents of the development and construction description of measures taken to meet th...
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Page 5: ...ral data 9 2 Compressed air quality 9 3 Max tightening torque in Nm 9 4 Operating leakage at about 5 bar in l opening and closing process 9 5 Operating leakage at about 5 bar in l with operating leaka...
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Page 7: ...ls This symbol draws your attention to important directions which have to be observed with regard to the operation in explosive areas This technical safety symbol draws your attention to important dir...
Page 8: ...s spirt out to the bottom If the cleaning connection is not used it must be sealed by a plug or operating leakages must be discharged Before any maintenance work the line system must be depressurized...
Page 9: ...spring must generally be ensured Any special requirement and national legislation relative to the use of flammable liquids or tools e g the risk of ignition in case of spark formation must be observed...
Page 10: ...classes and permissible temperatures Media temperature 75 C 95 C 130 C up to 140 C Tmax Saftety addition 5 C 5 C 5 C 5 C Temperature class T6 T5 T4 T3 Under standard operating conditions the highest...
Page 11: ...er consideration of chemical and corrosive influences Any use exceeding the margins and specifications set forth is considered to be not intended Any damage resulting therefrom is not within the respo...
Page 12: ...same dimension as the nominal diameter of the pipeline Smooth valve passage without diversion of the fluid The valve opens and closes by turning of the valve ball by 90 Cleaning of the leakage chamber...
Page 13: ...ntial equalization between ball and housing by installation of the spring mentioned below DN 25 100 Inch 1 4 Designation Reference number pressure spring potential equalization 000 60 06 010 13 H31161...
Page 14: ...0 sec with a break of 10 sec each The flushing times refer to a cleaning pressure of p 3 5 bar The flushing times indicated for the individual cleaning steps are reference values only In specific appl...
Page 15: ...weld seam up to 3 mm thickness must be carried out as a square butt joint without air Consider shrinkage After welding of the mating flanges and after work at the pipelines the corresponding parts of...
Page 16: ...55 26 60 5 109 85 5 7 40 408 65 38 61 0 109 85 6 5 50 425 75 50 79 0 127 85 7 4 65 448 87 66 100 3 149 85 9 2 80 543 103 81 123 0 171 135 18 0 100 572 117 100 150 0 198 135 21 5 Inch 1 384 55 22 6 60...
Page 17: ...tening torque 2 Nm spray connection G1 8 cleaning connection for hose 8 x 1 9 2 Compressed air quality Compressed air quality quality class according to ISO 8573 1 Content of solid particles quality c...
Page 18: ...n L with operating leakage reduction Qs 0 4 0 7 0 8 1 2 2 4 2 5 9 6 pneum air consumption in 6 bar NL V 1 8 1 8 1 8 2 8 5 5 5 5 10 Materials housing valve ball shafts 1 4404 DIN EN 10088 ball seal PTF...
Page 19: ...eplaced generally all seals and bearings should be changed Installation and adjustment of turning actuator according to Service Instructions Dismantling and installation of seals according to Service...
Page 20: ...alve maintenance for actuator with spring Note Functional test visual inspection of actuator movement turning angle and control of abnormal running noise of spring 1 x per year Change interval of actu...
Page 21: ...ng actuator 15 after removal of screws 16 3 Release screws 18 and yoke 17 coupling 14 indicator 13 spray connection 10 and spring for potential equalization 21 Danger Do not replace seals before remov...
Page 22: ...se at both sides 5 Slightly grease o rings 12 and insert them in the spray connection 10 12 4 Assembly of valve 1 To ensure a safe handling of the valve clamp the lower bearing flange into a vice with...
Page 23: ...4 Release both screws 3 of the shaft bearing ball centers between the seals and retighten them 5 Slightly turn the actuator in anticlockwise direction to adjust the play in the connecting parts The b...
Page 24: ...ockwise direction to adjust the play in the connecting parts The ball must not move during this process exact open position At first tighten the screws 18 and then tighten the screws 16 Operate the tu...
Page 25: ...9 83 H76961 DN Inch 25 65 1 2 5 Pos 3 2x 08 39 079 93 H14879 80 100 3 4 Pos 3 3x 08 39 079 93 H14879 25 1 Pos 4 15 28 143 47 H125803 40 65 1 5 2 5 Pos 4 15 28 144 47 H125802 80 100 3 4 Pos 4 15 28 145...
Page 26: ...3 4 Pos 1 16 37 024 47 H132490 80 125 3 4 Pos 2 65 01 132 15 H78809 25 125 1 4 Pos 3 08 39 079 93 H14879 25 125 1 4 Pos 4 58 06 078 93 H76943 13 2 1 Installation of leakage drain 1 Lightly grease o ri...
Page 27: ...e closed and leakage during cleaning via the spray connection Leakage at spray connection Replace o rings 12 Leakage at shaft bearings Replace guide bands 4 and o rings 5 6 according to Service Instru...
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Page 29: ...DN25 100 1 4 zoll inch Blatt 1 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum...
Page 30: ...len mit Dichtungswerkstoff FPM verwenden H122837 H77302 7 5 15 28 124 47 2x H31774 65 01 080 15 M8x12 H78770 08 39 079 93 H14879 O Ring OR 20 2x3 O ring O Ring OR 20 2x3 O ring Wellenlager Bearing Skt...
Page 31: ...01 079 15 H16293 DN50 2 WS Nr ref no DN25 1 DN40 1 5 item description material 1 4301 15 14 13 Drehantrieb F L in Eizelverpackung with individual packaging Actuator spring air 1 G1 8 8x1 Union G Versc...
Page 32: ...58 34 281 00 H143070 1 Dichtungssatz EPDM 58 34 279 01 H115598 58 34 280 01 H115599 Seal kit 58 34 281 01 H115600 1 Dichtungssatz FPM 58 34 279 00 H144802 58 34 280 00 H144803 Seal kit 58 34 281 02 H1...
Page 33: ...7 73 H77324 58 32 545 13 H177054 58 32 627 93 58 32 627 73 H77338 58 32 627 13 H77337 58 32 477 13 H77312 H172133 58 32 477 73 5 von 7 ref no WS Nr 4 WS Nr DN80 DN100 WS Nr ref no ref no 58 32 544 13...
Page 34: ...al 2 Skt Schraube DIN EN 24017 A2 70 Actuator spring air O Ring OR 20 2x3 15 1 1 4301 Drehantrieb F L Coupling O ring NBR G1 8 8x1 Union 16 Hex Screw 1 4301 CIP connection 12 2 11 1 PVDF schwarz G Ver...
Page 35: ...only Seal kit H312413 H144805 1 Dichtungssatz FPM 58 34 286 00 58 34 283 00 58 34 282 00 DN100 4 item description material WS Nr WS Nr WS Nr WS Nr WS Nr WS Nr ref no ref no ref no ref no ref no ref n...
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Page 37: ...OW Germany Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz und ka...
Page 38: ...H32589 RN 01 073 15 31 054 17 15 31 056 17 15 31 922 17 H135919 H131940 H32587 15 24 033 13 1 Lager f r Drehantrieb POM Bearing for actuator 67 08 007 13 H79757 5x26 H79916 1 Lager f r Drehantrieb PA1...
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Page 40: ...s without notice or obligation Design features materials of construction and dimensional data as described in this manual are provided for your information only and should not be relied upon unless co...
