SPX FLOW APV DELTA AP1 Instruction Manual Download Page 20

15

APV_AP1_UK-1_102018.indd

UK

Aseptic Process Valve

DELTA AP1 / APT1

Instruction Manual: UK - rev. 1

APV

11.  Service Instructions

11.5.  Asssembly of product-wetted sealing elements

1. 

Insert the o-ring (21) in the groove of the actuator. Fasten the 

diaphragm shaft (2) manually on the thread of the piston rod.

11.6.  Assembly of valve 

1.  Valve design NC: 

Control the actuator with compressed air.

Do not touch movable valve parts!

Risk of injury. 

2.  Attention!  

Before placing the valve insert in the housing,    

clean the inner space of the housing. Use appropriate cleaning 

agent.

 - Place the valve insert in the housing and fasten it with the clamp.

3. 

Cut off compressed air.

Valve design NO: 

Compressed air is not required for assembly.

diaphragm shaft

o-ring

housing

Summary of Contents for APV DELTA AP1

Page 1: ...APV DELTAAP1 APT1 ASEPTIC PROCESS VALVE FORM NO H317551 REVISION UK 1 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT INSTRUCTION MANUAL...

Page 2: ......

Page 3: ...PR2 PRD2 SI2 UF R3 VRA H in the nominal diameters DN 10 150 ISO 1 2 4 and 1 Sh5 6 Sh5 and the valve manifolds installed thereof meet the requirements of the Directives 2006 42 EC superseding 89 392 EE...

Page 4: ......

Page 5: ...ns in mm for tank bore 7 Dimensions 6 7 1 Dimensions AP1 7 2 Dimensions APT1 7 3 Weights in kg 8 Technical Data 8 8 1 General terms 8 2 Specification of compressed air quality 8 3 Closing times 8 4 Va...

Page 6: ......

Page 7: ...Depressurize and if possible discharge the line and cleaning system before any maintenance work Observe Service Instructions to ensure safe maintenance of the valve Seal connections which are not use...

Page 8: ...pen air to lower spring to raise Type AP1 AA LL AA air air actuator Type AP1 M H M manual operation Operation by pneumatic stroke actuator with air connection reset by spring force The cleaning of the...

Page 9: ...position switches proximity switches to indicate the current valve position feedback of valve position by proximity switch PSH1 feedback of valve position by two proximity switches PSH2 5 2 Valve pos...

Page 10: ...should only be carried out by certified welders DIN EN ISO 9606 1 seam quality DIN EN ISO 5817 The welding of the valve housings must be undertaken in such a way that the valve body is not deformed Th...

Page 11: ...v 1 APV 7 Dimensions 7 1 Dimensions AP1 Dimensions in mm DN D F F1 F2 F3 A B C L L1 1 2 9 5 30 45 19 5 41 105 43 25 135 124 5 10 10 30 45 19 5 41 105 43 25 135 124 5 15 16 35 45 30 45 108 46 34 153 13...

Page 12: ...rev 1 APV Dimensions in mm DN D F F1 A B C E G L 1 2 9 5 53 5 45 105 43 25 3 17 5 122 5 10 10 53 5 45 105 43 25 3 17 5 122 5 15 16 63 45 108 46 34 3 18 7 123 7 20 20 66 45 110 48 34 5 22 8 132 8 7 Dim...

Page 13: ...short term load 150 C air connection for hose 4 x 1 mm standard max pneumatic air pressure 10 bar min pneumatic air pressure 6 bar 8 2 Specification of compressed air quality Compressed air quality q...

Page 14: ...3 Closing times closing time in sec at pneumatic pressure of 6 bar DN hose length 1 m hose length 10 m 10 15 20 0 1 sec 0 4 sec 8 4 Valve strokes closing pressure opening section DN AP1 shut off valve...

Page 15: ...in m h DN Inch 10 1 2 1 5 m h 1 5 m h 15 20 5 5 m h 7 0 m h 9 Materials Product wetted parts housing 1 4404 316L DIN EN 10088 option 1 4435 DIN EN 10088 Other parts actuator actuator cover PPS40 opti...

Page 16: ...ent of seals is undertaken according to the Service Instructions The disassembly and assembly of the valve is undertaken according to the Service Instructions All seals must be provided with a thin la...

Page 17: ...sembly from the line system compressed air is not required 3 Remove the clamp and and lift the complete valve insert including actuator out of the housing Valve design NC Cut off compressed air 11 2 D...

Page 18: ...Design with proximity switch holder Remove the proximity switch 26 Remove the proximity switch holder 25 from the actuator cover 10 Turn off the indicator pin 13 with a nipper Attention Do not damage...

Page 19: ...in the lower actuator 3 Slide the quadring 5 on the stud of the piston rod Slide the diaphragm support 4 from the bottom into the actuator During this process the quadring is guided into the groove of...

Page 20: ...the thread of the piston rod 11 6 Assembly of valve 1 Valve design NC Control the actuator with compressed air Do not touch movable valve parts Risk of injury 2 Attention Before placing the valve inse...

Page 21: ...safety indicator screw Replace quadring 5 Valve position indication from proximity switch is missing or is imprecise Adjust proximity switch Plug proximity switch in proximity switch holder until sto...

Page 22: ......

Page 23: ...ame Gepr ft Ersatzteilliste spare parts list Datum 07 01 13 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestan...

Page 24: ...39 41 148 42 318 39 43 198 86 000 39 44 225 42 000 39 44 150 42 6 Gepr ft 000 39 41 248 42 000 39 42 198 42 000 39 42 248 42 H318122 H316289 318 39 42 198 86 318 39 42 248 86 H318124 WS Nr DN20 WS Nr...

Page 25: ...1 APT1 valve NC NO air air PSH microswitch prox switch holder DN 1 2 10 15 20 S und and Clamp Ersatzteilliste spare parts list Geh use Menge quantity Beschreibung description 1 material WS Nr WS Nr WS...

Page 26: ...m 13 1 14 1 23 1 16 1 1 4301 Bet tigungsstift Actuating pin 25 1 VSM Microschalter 12 1 4301 PA12 VSM Microswitch 12 Adapterstopfen PA12 schwarz Adapter pin 1 4310 15 18 1 19 1 Kolbenstange L L 1 4301...

Page 27: ...34 995 03 Initiatorh lse Sleeve for proximity switch Gewindestift mit Innenskt SPX FLOW Germany Proximity switch clamp Initiator Klemmring Pos 2 5 9 12 15 22 34 nur im kompletten Dichtungssatz erh ltl...

Page 28: ...N10 item description material WS Nr WS Nr WS Nr WS Nr WS Nr WS Nr ref no ref no ref no Blatt 6 von 6 Name RN 01 064 8 Gepr ft 1 Initiatorhalterung IHP f r AP1 Komplett Proximity switch holder IHP for...

Page 29: ...spare parts list Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz...

Page 30: ...127 Geh use APT11 1 2S handpoliert manually polish Housing 1 4404 H317694 318 39 41 225 86 H316288 H316290 318 39 41 150 86 318 39 42 225 86 1 1 4435 000 39 43 250 42 000 39 43 225 42 000 39 43 150 42...

Page 31: ...p Menge quantity Beschreibung item WS Nr ref no 39 22 980 22 39 22 986 22 H316239 H317787 08 48 501 93 H316237 Membranunterst tzung 08 48 500 93 39 22 982 22 39 22 983 22 H318047 PPS 40 H316240 Membra...

Page 32: ...4301 O ring 58 06 099 73 H316243 14 1 O Ring 24 99x3 53 FKM gr n FPM Joint clamp 15 1 O Ring 15x2 5 FKM FPM 58 06 052 64 O ring H206007 Pos 2 5 8 14 15 nur im kompletten Dichtungssatz erh ltlich Item...

Page 33: ......

Page 34: ...he right to incorporate the latest design and material changes without notice or obligation Design features materials of construction and dimensional data as described in this manual are provided for...

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