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14

 

5.3 PROGRAMMING THE LEVEL SENSOR

 

The auto refill system can be added to the Coating Supply Units and requires a level sensor connection to attach to 
the control panel. The level sensor displays the current tank level as a percent to full. The refill setpoint can be adjust-
ed for user preference.

 

 

 

 

 

 

 

 

 

 

 

The tank level sensor comes pre

-

programmed. However, the set points (Q1 –

 

SP1 and Q1 –

 

RP1) can be adjusted to 

configure the system specifically for the application. 

 

The level sensor displays the tank level as a percent (%) full. However, all parameters are measured in millimeters 
(mm) from the bottom of the probe. The usable range of the level sensor is between 10 mm and 410 mm from the 
bottom of the probe, a 400 mm range. 

 

There are two switching outputs that can be adjusted: Q1 and Q2. Output Q1 is used for the Auto

-

Refill feature and 

output Q2 is used for the Low Tank Level indicator.

 

To access the above parameters from the main display (% full), press and hold the 

Set

” 

button. Use the up and down 

arrows to navigate to 

Q1MENU

” 

or 

Q2MENU

” 

and press the 

Set

” 

button. Use the up and down arrows to navigate 

to 

SP1

” 

or 

RP1

” 

(or 

SP2

” 

and 

RP2

”) 

and press the 

Set

” 

button. 

 

Use the up and down arrows and the 

Set

” 

button to change the numeric values assigned to the given parameter. 

Instructions for setting other parameters can be found on pages 32

-

35 of the provided component manual.

 

Assuming the tank has been initially filled and given the values in the above table, as the system is being used the 
level in the tank will decrease. Once the fluid reaches 250 mm from the bottom of the probe, 63% full (100% * (250

-

10)/380=63%), Auto

-

Refill will turn on. As the fluid level rises and reaches 390 mm from the bottom of the probe, 

100% full, Auto

-

Refill will be turned off.

 

If Auto

-

Refill is switched off or the supply is interrupted, and the fluid level reaches 10 mm from the bottom of the 

probe, 0% full, the Low Tank Level indicator will turn on. This is intended as a warning that the system is not auto-
matically refilling. The Low Tank Level indicator will turn off once the fluid level rises above 50 mm from the bottom 
of the probe, 10% full. 

 

Menu

 

Parameter

 

Name

 

Description

 

Preset

 

Expert

 

Probe

 

Probe Length

 

Length of probe for this application

 

457 mm

 

Qa

 

QAHIGH

 

High Level 20ma

 

Maximum tank level (QAHIGH>QALOW)

 

380 mm

 

AutCal

 

  

  

  

  

Qa

 

QALOW

 

Low Level 4ma

 

Minimum tank level

 

10 mm

 

Qa

 

QAPOL

 

Configure

 

Analog output signal as configured

 

QA

-

Nrm

 

Qa

 

QATYP

 

Configure

 

Setting the output signal

 

Auto V

 

DspVal

 

Length

 

Configure

 

Display shows fill level in %

 

%

 

Q1

 

SP1

 

Switching Point 1

 

High Level 

-

 Auto

-

Refill stops filling

 

380

 

Q1

 

RP1

 

Reset Point 1

 

Low Level 

-

 Auto

-

Refill begins filling

 

76

 

Q1

 

OU1

 

Switching Function

 

Output Type 

-

 Normally Open/Closed

 

Qx

-

Hnc

 

Q2

 

SP2

 

Switching Point 2

 

Not Low Level 

-

 Indicator will turn off at or 

below this value

 

50

 

Q2

 

RP2

 

Reset Point 2

 

Low Level 

-

 Indicator will turn on at or below 

this value

 

10

 

Q2

 

OU2

 

Switching Function

 

Output Type 

-

 Normally Open/Closed

 

Qx

-

Hno

 

Summary of Contents for AutoJet AccuCoat MV10

Page 1: ...1 ML00MV10HTSYS spray com AccuCoat MV10 Heated System OWNER S MANUAL...

Page 2: ...ew 5 3 1 Product Feature 5 3 2 System Specifications 6 3 3 Optional Add Ons 7 3 4 Spray Control Panel Options 8 4 System Hook Up 9 4 1 Connections 9 4 2 Watlow Controller 11 5 Operation 12 5 1 System...

Page 3: ...orrectly ATTENTION Supplementary information for the user draws attention to possible problems SECTION 2 SAFETY 2 1 GENERAL SAFETY INFORMATION READ AND FOLLOW INSTRUCTIONS All safety related and opera...

Page 4: ...NG Fluids under pressure can penetrate skin and cause severe injury ATTENTION Always remember to carefully read the chemical manufacturer s labels follow SDS and all directions WARNING OF SHOCK HAZARD...

Page 5: ...ration An immersion heater maintains the temperature set point of the heated fluid and by extension the process fluid A pressure gauge high limit switch turns the heater off at 650 F for fail safe pro...

Page 6: ...Humidity Range 5 to 95 non condensing Enclosures NEMA 4 Weight Control Panel tank skid 360lb empty Dimensions 58 H x 45 L x 35 D Level Switches TDR Time Domain Reflectometry Level Sensor 4 F to 302 F...

Page 7: ...Supply Unit and requires a level sensor connection to attach to the control panel The level sensor displays the current tank level as a percent to full The refill setpoint can be adjusted for user pr...

Page 8: ...nel 1000 is only capable with electric actuated spray nozzles and air nozzles can only work with a single channel Features AutoJet 1000 AutoJet 1750 AutoJet 2150 HMI Touch Screen 4 3 4 3 7 Power Input...

Page 9: ...keted hose to the components at the base of the tank then exit at the top of the tank and returns to the standpipe This allows for air relief of the conditioning circuit at that connection When initia...

Page 10: ...10...

Page 11: ...to Refill on indicator when indicator is on Auto Refill is filling the tank Low Level indicator when indicator is on indicates the level in the tank is below the low level setpoint Heater controller u...

Page 12: ...begin building pressure 9 Once the small yellow light on the sensor is lit allow the system to continue to fill for several minutes Wait until the inlet regulator at the top of the standpipe levels of...

Page 13: ...ller on the front panel Once the system is filled and the condition ing fluid is circulating properly turn on the heater Wait until the system reaches the desired setpoint At this point the fluid has...

Page 14: ...the tank has been initially filled and given the values in the above table as the system is being used the level in the tank will decrease Once the fluid reaches 250 mm from the bottom of the probe 63...

Page 15: ...the PulsaJet gun s 6 Verify Trigger signal 7 Fluid may have solidified in supply lines reconfigure heating supply or increase temperature 8 Check nozzle for clogging 3 Conditioning Fluid pressure low...

Page 16: ...ure if necessary Every 6 Months Tighten all screw terminal connections to insure proper bonding Every 12 Months Check component calibration and re calibrate if required See individual control componen...

Page 17: ...gle phase 3450rpm 56C 60hz CP12290 7 SS Strainer Screen 200 Mesh SS TE00TM4341 Sensor temperature RTD 1 2 NPT 150mm tip length 40 302F range 316 stainless steel 4 pin micro DC connector HT00BEN314S6C2...

Page 18: ...one 1 year on non wear parts from ship date Wear items are covered for manufacturing defect only for a period of one 1 year Wear items include but may not be limited to Liquid pump and Liquid regulat...

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