SPOGG Sport-Güter 20.01.150 Assembly Instructions Manual Download Page 27

 

SPOGG Sport-Güter GmbH • 35614 Aßlar/Berghausen • Germany 

[email protected]

 • www.hally-gally-spielplatzgeraete.de

 

 

 

 

T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_01_150-01-en-006.doc 

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7  General Maintenance Information 

7.1 

Maintenance intervals 

Maintenance intervals are based on average use. Please note that more fre-
quent inspections and/or maintenance are required if the play equipment is 
subject to intensive use. 

7.2 

Inspection frequency 

The frequency of inspections must be based on actual use. Factors that affect 
frequency include vandalism, location (e.g. coastal proximity), air pollution and 
the age of the equipment. 

7.3 

Maintenance products and procedures 

All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac-
teristics of stainless steel is that uncontrolled cold welding may occur when the 
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts 
with Teflon spray or another similar lubricant. 

7.4 

Spare parts 

All spare parts must conform to the manufacturer’s specifications. 

7.5 

Identifying spare parts 

All spare parts are listed in the parts list. The parts list follows the installation 
requirements. 

7.6 

Special  instructions  for  the  disposal  of  individual  equipment  compo-
nents 

No special instructions are necessary for the disposal of individual equipment 
components. 

7.7 

Special measures during the break-in period 

No later than 2 weeks after assembly, all screwed connections should be 
checked and tightened if necessary. 

7.8 

Maintenance of protective surfaces 

Surfaces providing fall protection must also be maintained regularly. It is par-
ticularly important to maintain the correct level of loose surface material and 
add more if necessary. 

 

 

Summary of Contents for 20.01.150

Page 1: ...sen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 1 A Assembly Instructions Tower Carousel Art No 20 01 150 ...

Page 2: ...zgeraete de 2 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc Revision history Revision 0 2004 04 08 First approved version Assembly instructions Revision 6 2011 09 06 Nur noch 4 Befestigungsschrauben VA Rohr FH All rights reserved Copyright 2003 Spogg Sport Güter GmbH ...

Page 3: ...asheet 3 3 Delivery Contents parts list with part numbers 5 4 Erection Instructions 8 5 Post Installation Checks 18 B Maintenance Instructions 19 6 Introduction Maintenance 22 7 General Maintenance Information 23 8 Specific Maintenance Advice 24 9 Maintenance Timetable 25 10 Monthly Maintenance 27 11 Quaterly Maintenance 27 12 Annual Maintenance 28 13 Maintenance Printout 29 14 Hand Over Document ...

Page 4: ......

Page 5: ...ope up to 3 Any spare parts that may be required can be obtained directly from your sup plier Please do not hesitate to call your supplier if you have any problems during installation or with any other questions Following installation complete assembly instructions maintenance in structions and a maintenance record must be sent to the operator who must confirm receipt in writing See the last page ...

Page 6: ...re no mandatory technical views of the complete item We reserve the right to change technical details of our articles which are serving for the further development of our articles and are reasonable for the customer Measurement Tolerances Because of the properties and characteristics of the components minor measurement tolerances compared to the indication on the sketches are possible This concern...

Page 7: ...on material onto the statutory safety area Never limit the transition to e g lawn or similar material with solid or hard bordering No solid objects e g benches bollards dustbins fences etc are to be installed within the specified increased safety area 2 Required Safety Surface Surface material Description mm Minimum thickness of layer mm Maximum height of fall mm Topsoil grass 1000 Chipped bark 20...

Page 8: ... medium plasticity interleave bound with minor portion of stone por tion 30 with bigger diameter of 63 mm grain size Soil class 5 ground with soil class 3 and 4 with big portion of stones portion 30 with bigger diameter of 63 mm grain size In case of sandy and soft soils the surface measure of foundations have to be enlarged for about 50 7 Top edge of concrete rounded 8 Assembly time once foundati...

Page 9: ... m preassem bled Ø 2 00 m 3 2 Protective clamping rings Ø 193 mm 4 1 Handwheel optional Ø 193 mm 140 mm long 5 1 Rotation element 6 1 Aluminium cover blank 100 8 Allen screws M10 x 25 VA 101 8 Tooth lock washers M10 VA 102 1 Threaded rod M16 x 165 mm long galv 103 1 Hexagon nut DIN 934 M16 VA 104 1 Washer with large external di ameter DIN 9021 Ø 17 mm VA 105 1 Stop nut DIN 985 M16 VA 106 1 Cap bla...

Page 10: ...n Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 3 2 In Symbols Table 3 2 Delivery Contents in symbols Pos Quantity Symbol 1 1 Ø 193 mm 5 00 m lang 2 1 Ø 2 m 4 1 OPTION Ø 193 mm 140 mm lang 5 1 6 1 100 8 M10 x25 VA 101 8 M10 VA 102 1 M16 x 165 mm lang verz 103 1 M16 VA 104 1 Ø 17 mm VA 105 1 M16 VA 106 1 f M16 107 20 6 3 x 45 VA ...

Page 11: ...aete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 7 Pos Quantity Symbol 108 2 109 3 110 2 outside Ø 199 mm length 500 mm 2 mm thick 111 16 M5 5 x 25 VA 112 2 1 Concrete Slab Supplied by Customer ...

Page 12: ...14 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 8 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 4 Erection Instructions ...

Page 13: ...lly spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 9 Screw locking device Glue all screws nuts and sleeves with loctite not less than 5 drops except for lock nut ...

Page 14: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 10 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 15: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 11 ...

Page 16: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 12 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 17: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 13 ...

Page 18: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 14 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 19: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 15 ...

Page 20: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 16 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 21: ...commended safety zone Ø 11 00 m 95 m PS G V lawful required safety zone Ø 8 00 m 51m 109 Attention Consider mounting direction see cut off at the inside of the PA rings Pos 109 Round off foundation edges min R 100 mm Sizes of funda tions are designed for soils class 4 5 natural ground Soil class 4 soft to medium plasticity interleave bound with mi nor portion of stone portion 30 with bigger diamet...

Page 22: ...t has not been installed safely in the following cases Safe equipment installation is not complete The protective surface has not been installed yet Appropriate maintenance work cannot guarantee operational safety 5 3 Removal of all assembly aids Please make sure that all assembly aids have been removed from the play ing area The equipment must not be approved for use until this check has been mad...

Page 23: ...n Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 19 B Maintenance Instructions Tower Carousel Art No 20 01 150 ...

Page 24: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 20 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 25: ...eraete de T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc 21 Revision history Revision 0 2004 04 08 First approved version Maintenance instructions Revision 6 2011 06 09 Nur noch 4 Befestigungsschrauben VA Rohr FH All rights reserved Copyright 2003 Spogg Sport Güter GmbH ...

Page 26: ...ted in ac cordance with EN 1176 7 guidelines Please note Providing any necessary repairs are carried out a piece of play equipment that is inspected regularly cannot become so damaged that it is dangerous Any spare parts which may be required can be obtained directly from your supplier This equipment should only be assembled maintained and repaired by persons with the necessary expertise A copy of...

Page 27: ...e of the charac teristics of stainless steel is that uncontrolled cold welding may occur when the nuts are tightened To prevent this it is necessary to spray the nuts and bolts with Teflon spray or another similar lubricant 7 4 Spare parts All spare parts must conform to the manufacturer s specifications 7 5 Identifying spare parts All spare parts are listed in the parts list The parts list follow...

Page 28: ...quality problems and put safety at risk Therefore loose screws should always be tightened and checks carried out to ensure that there are no missing screws e g look out for holes you can see through 7 11 Preventing equipment use Use of the equipment should be prevented in the event of incomplete installa tion disassembly maintenance repairs and faults 7 12 Safeguarding the guarantee Steel posts an...

Page 29: ...safety and function of the equipment 8 1 2 Maintenance intervals in the event of intensive use Please note that more frequent inspections and or maintenance are required if the play equipment is subject to intensive use 8 1 3 Faults that compromise safety In the event of a fault that compromises safety quick action must be taken This may involve repairing it immediately or shutting down and disman...

Page 30: ...ter GmbH 35614 Aßlar Berghausen Germany spogg hally gally spielplatzgeraete de www hally gally spielplatzgeraete de 26 T PLAY Play Installation Instructions Installation Instructions 2012 2013 20_01_150 01 en 006 doc ...

Page 31: ...ck rubber parts sleeves etc for wear and tear or damage and replace if necessary 9 7 If necessary remove excess padding maaterial from the post footings due to danger of rotting 9 8 Check the surface of wooden parts for damage caused by the weather or ex ternal influences and mould Repair or replace if necessary 9 9 Check the surface of plastic and metal parts e g slides for damage and re place if...

Page 32: ...uipment foundations and surfaces are safe for operation 12 2 In particular the equipment should be checked for decay and corrosion It may be necessary to dig out or excavate certain components in order to do so Zinc paint should be applied to corroded areas and scratches The equipment must be inspected by someone with the necessary expertise in strict compliance with the instructions issued by the...

Page 33: ... 29 13 Maintenance Printout Name of Item Tower Carousel__________________ Art No 20 01 150 ____________________________________ Location _______________________________________________________________________________________ Customer or Operator _____________________________________________________________________________ Local Authority School etc Date of inspection Inspector O K Accessible Barri...

Page 34: ......

Page 35: ...ol etc ______________________________________________________________ ______________________________________________________________ Competent Person in Charge ______________________________________________________________ ______________________________________________________________ Installation Company Address ______________________________________________________________ ______________________...

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