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 Checking Spark Plug 

5.  Check the spark plug gap using a wire- 

type feeler gauge. 
If adjustment is necessary, bend the side 
electrode carefully. 

8.  Tighten the spark plug: 

● 

 If the old plug is good: 

1/8 turn after it seats 

● 

 If installing a new plug, tighten it twice  

to prevent loosening: 

a) First, tighten the plug: 

The gap should be: 

0.80 to 0.90 mm (0.031 to 0.035 in) 

NGK: 

1/2 turn after it seats. 

DENSO: 3/4 turn after it seats. 

b) Then loosen the plug. 
c) Next, tighten the plug again: 
1/8 turn after it seats. 

Side electrode 

NOTICE 

Spark plug gap 

6.  Make sure the plug washer is in good  

condition. 

7.  With the plug washer attached, thread  

the spark plug in by hand to prevent  
cross-threading. 

9.  Reinstall the spark plug cap. Take care  

avoid pinching any cables or wires. 

Improperly tightened spark plugs can damage the 
engine.  
If a plug is too loose, a piston may be damaged. If a 
plug is too tight, the threads may be damaged. 

56 

Summary of Contents for Motorcycle

Page 1: ... actual vehicle This publication includes the latest production information available before printing Manufacturer reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold ...

Page 2: ... codes in this manual indicate each country The illustrations here in are based on the ED type Country Codes Code E Country UK To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle F ED France European direct sales South Afr...

Page 3: ...ning a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Information to help you avoid damage to your motorcycle other property or the environment NOTICE Other impor...

Page 4: ...Contents Motorcycle Safety Operation Guide Maintenance Troubleshooting Information Specifications Index P 2 P 13 P 24 P 58 P 71 P 82 P 85 ...

Page 5: ...s section contains important information for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 8 Riding Precautions P 9 Accessories Modifications P 11 Loading P 12 ...

Page 6: ...and other injuries So always wear an approved motorcycle helmet and protective apparel P 8 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check continued 3 that you wearing an approved motorcycle helmet and protective apparel Take Time to Learn Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar wi...

Page 7: ...er than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if ...

Page 8: ...G Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any areas or activities that expose you to carbon monoxide Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you ...

Page 9: ... battery or you can get burned or lose your eyesight by the battery electrolyte Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme car...

Page 10: ...de before installing any accessory The total weight of accessories and luggage added to rider s weight should not exceed 172 kg 380 lb which is the maximum weight capacity The luggage weight must not exceed 15 kg under any circumstances The fitting of large fork mounted or large handlebar mounted fairing is not recommended SAFETY REMINDER For your protection always wear helmet protective apparel T...

Page 11: ... jacket and durable trousers for riding or a protective suit Always consider the safety of other drivers and riders Protective Apparel Make sure that you are wearing an approved motorcycle helmet eye protection and high visibility protective clothing Ride defensively in response to weather and road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comf...

Page 12: ...ppage Exercise caution on low traction surfaces The wheels lock more easily on such surfaces and braking distances are longer Avoid continuous braking Repeated braking can overheat the brakes reducing their effectiveness Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle s future reliability and performance Avoid full throttle starts an...

Page 13: ...perature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes f...

Page 14: ...uidelines Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol P 74 Do not use stale or contaminated petrol or an oil petrol mixture 5 Turn the ignition switch to the off position and remove the key...

Page 15: ...inal design Doing so can make it unsafe Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sid...

Page 16: ...ive load and keep within specified load limits Maximum weight capacity Maximum luggage weight P 82 Follow all load limits and other lloading guidelines in this manual Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler Overloading or improper loading can cause a crash and you can be seriously hurt or killed 12 ...

Page 17: ...ide Apply throttle gradually Obey the speed limit Starting the Engine P20 Start and warm the engine Avoid revving the engine Starting the Motorcycle How to use basic features Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic Instruments P17 Switches P19 Steering Lock P20 13 ...

Page 18: ...have applied the brakes Park on a firm level surface Use the stand and lock the steering Stopping If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Refuelling P23 Turning Corners Do your braking before entering corners Gradually reapply throttle when exiting turn 14 ...

Page 19: ...Parts Location Rear brake fluid reservoir P54 Fuse box P31 Battery P30 Throttle grip P53 15 Front brake fluid reservoir P43 Engine oil drain bolt P42 Spark plug P55 Engine oil fill cap dipstick P40 ...

Page 20: ...Clutch lever P50 16 Fuel fill cap P23 Seat Crankcase breather P54 Drive chain P46 Side stand P45 Shift lever P22 ...

Page 21: ...Instruments Tachometer red zone 17 excessive engine rp range Tripmeter Distance ridden since tripmeter was reset Odometer Total distance ridden ...

Page 22: ...Indicators Left turn signal indicator High beam indicator Right turn signal indicator Neutral indicator Comes on when the transmission is in Neutral 18 Nocturnal light ...

Page 23: ...Should normally remain in the Run position In an eme rgency switch to the Off position to stop the engine Switches Headlight dimmer switch 19 Ignition Switch Turn signal switch High beam Low beam Start button Horn button ...

Page 24: ...shaped wheel lock or similar device is also recommended Locking a Turn the handlebar all the way to the left b Push the key down and turn switch to right of the LOCK position Jiggle the handlebar if the lock is difficult to engage Unlocking Insert the key and turn the ignition switch to the OFF position Locks steering c Remove the key 20 Starting the Engine NOTICE ...

Page 25: ...engine is cold or warm b a d 1x d b Turn the ignition switch to the run position a Make sure the engine stop switch is in the Run position If the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage Extended fast idling and revving the engine can damage the engine and the exhaust system The engine will n...

Page 26: ...wn three up shift pattern About 3 mm without freeplay If the engine does not start a Open the throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying steps a b again If you put the motorcycle in gear with the side stand down the...

Page 27: ...ed petrol only Fuel octane number Your motorcycle is designed to use Research Octane Number RON 91 or higher Tank capacity 6 5 L 23 Refuelling and Fuel Guidelines P10 a After refuelling align the fuel fill cap latch with the slot in the filler neck Push the fuel fill cap into the filler neck until it snaps closed and locks Petrol is highly flammable and explosive You can be burned or seriously inj...

Page 28: ...ecifications for service data Importance of Maintenance P 25 Maintenance Schedule P 26 Maintenance Fundamentals P 29 Tool Kit P 38 Battery P 39 Engine Oil P 40 Brakes P 43 Side Stand P 45 Drive Chain P 46 Clutch P 50 Throttle P 53 Crankcase Breather P 54 Spark Plug P 55 Other Adjustments P 57 Headlight Aim P 57 Brake Light Switch P 57 ...

Page 29: ...every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool...

Page 30: ...se receipts should be transferred with the motorcycle to the new owner Maintenance work should be performed in accordance with local dealer standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the mainten...

Page 31: ...Valve Clearance Engine Oil I I R R R R R R R R I 51 Engine Oil Strainer Screen Engine Oil Centrifugal Filter Engine Idle Speed I I I I I I I Maintenance Level continued 27 L Lubricate R Replace C Clean I I Inspect clean adjust lubricate or replace if necessary Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided i...

Page 32: ... Brake System Brake Light Switch Headlight Aim Lights Horn Engine Stop Switch Clutch System Side Stand I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 61 56 Suspension Nuts Bolts Fasteners Wheels Tyres I I I I I I I 44 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval established here 3 Service more frequently when riding in rain ...

Page 33: ...g positions P 53 Engine oil level Add engine oil if necessary Check for leaks P 40 29 Always use the bike s Genuine Parts or their equivalents to ensure reliability and safety Replacing Parts Drive chain Check condition and slack adjust and lubricate if necessary 2 P 46 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 43 44 Lights and horn Check that lights indicator...

Page 34: ... to kill or seriously hurt you NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed Cleaning the Battery Terminals 1 Remove the battery P 39 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean This symbol on the battery means that this product must not be treated as household waste...

Page 35: ...ttery Always replace the battery with another maintenance free battery of the same type NOTICE Blown fuse Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 84 Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electric...

Page 36: ...evel regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as possible 2 3 The SAE standard grades oils by their viscosity The API classification specifies the quality and performance rating of engine oils Use SG or higher oils excluding oils marked as Energy Conserving or Resource Conserving on the circular API service symbol Selecting the Engine...

Page 37: ...t and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Normal GOOD Worn REPLACE Damaged REPLACE Drive Chain NOTICE The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride a...

Page 38: ...lash point solvent Use a soft brush if the chain is dirty Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle After cleaning wipe dry and lubricate with the lubricant 34 ...

Page 39: ...iding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Tyres Inspecting Replacing Checking the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when yo...

Page 40: ... For safe riding you should replace the tyres when the minimum tread depth is reached Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance Wear indicator location mark continued 36 ...

Page 41: ... WARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Have the wheel balanced with the Genuine balance weights or equivalents after the tyre is installed Always use the size and type of tyres recommended in this owner s manual Excessive heat build up can cause the tube to burst Use only t...

Page 42: ...nd cause the intake of dust Do not perform the maintenance Should be serviced by your dealer Tool kit The tool kit is stored under the tool box You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit screwdriver Screwdriver handle Spark plug wrench 8 x 10 mm Open end wrench 12 x14mm Open end wrench 5 mm Hex wrench 6 mm Hex wrench 38 ...

Page 43: ...the battery taking care not to drop the terminal nuts Battery Removal Make sure the ignition switch is off 1 Remove the seat Positive terminal Negative terminal For proper handling of the battery see Maintenance Fundamentals P 30 Battery Goes Dead P 66 Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that battery ties is tight Installation 39 ...

Page 44: ...e your motorcycle in an upright position on a firm level surface 4 Remove the oil fill cap dipstick wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil fill cap dipstick 6 Securely install the oil fill cap dipstick Oil fill cap dipstick Upper level Lower level 40 ...

Page 45: ...Place your motorcycle in an upright position on a firm level surface when checking the oil level Changing Engine Oil Do not overfill above the upper level mark Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick Changing the oil requires special tools We recommend that you have your motorcycle serviced by your deal...

Page 46: ... recycling centre 5 Install a new sealing washer onto the drain bolt 6 Install the drain bolt and tighten Torque 24 N m 2 4 kgf m 18 lbf ft 7 Fill the crankcase with the recommended oil 2 P 41 and install the oil fill cap dipstick Required oil When changing oil 0 9 litres 1 0 US qt 0 8 Imp qt 8 Check the oil level P 40 9 Check that there are no oil leaks Drain bolt Sealing washer 42 ...

Page 47: ...are not worn you most likely have a leak Have your motorcycle inspected by your dealer 1 Place your motorcycle in an upright position on a firm level surface 2 Check that the brake fluid reservoir is horizontal and that the fluid level is FRONT above the LOWER mark REAR between the LOWER and UPPER level marks Front Rear brake fluid reservoir UPPER level mark Front brake fluid reservoir LOWER mark ...

Page 48: ...eplaced if a brake pad is worn to the indicator 1 2 Front Inspect the brake pads from below the brake caliper Rear Inspect the brake pads from the Front rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Rear Wear indicators Brake pads Wear indicators 44 ...

Page 49: ...ower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring 45 ...

Page 50: ...slack is not constant at all points some links may be kinked and binding Drive chain slack 25 to 35 mm Do not ride your motorcycle if the slack exceeds 50 mm 2 0 in Have the chain inspected by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in Neutral 4 Roll the motorcycle forward and check that the chain moves smoothly continued 46...

Page 51: ...hain Slack Adjusting the chain requires special tools Have the drive chain slack adjusted by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the gear in Neutral 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the swingarm Lock nut Adjusting Bolt Lock nut 47 Adjusting bolt ...

Page 52: ...e lock nuts Adjust the slack at a point midway between the front sprocket and the rear wheel sprocket 9 Recheck drive chain slack If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Check the drive chain slack P 46 6 Check rear axle alignment by making sure the chain adjuster index mar...

Page 53: ...the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced Chain DID 428D If necessary have the drive chain replaced by your dealer 49 ...

Page 54: ...cessary have it replaced by your dealer Checking the Clutch Lever Freeplay Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Check the clutch lever freeplay Freeplay at the clutch lever 3 to 5 mm Clutch lever Freeplay 50 ...

Page 55: ...over 2 Loosen the upper lock nut 3 Turn the upper clutch cable adjuster until the freeplay is 3 to 5 mm 4 Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower adjusting nut Upper clutch cable adjuster Upper lock nut 51 ...

Page 56: ...ch lever freeplay is 3 to 5 mm 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clut...

Page 57: ...ly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 3 to 5 mm Freeplay Flange 53 ...

Page 58: ...Crankcase Breather Cleaning the Crankcase Breather 1 Remove the crankcase breather tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube Crankcase breather tube 54 ...

Page 59: ...heat range can cause engine damage 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 1 Disconnect the spark plug cap 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using the spark plug wrench provided in th...

Page 60: ...5 in NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats Side electrode NOTICE Spark plug gap 6 Make sure the plug washer is in good condition 7 With the plug washer attached thread the spark plug in by hand to prevent cross threading 9 Reinstall the spark plug cap Take care avoid pinching any cables or wires Improp...

Page 61: ... headlight for proper alignment To move the headlight case loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Check the operation of the brake light switch Loose the locking nut and turn the adjusting nut to adjust suitably then lock the locking nut Adjusting nut Locking nut Bolt 57 ...

Page 62: ...Troubleshooting Engine Will Not Start P 59 Tyre Puncture P 60 Electrical Trouble P 66 Battery Goes Dead P 66 Burned out Light Bulb P 66 Blown Fuse P 70 ...

Page 63: ...sequence P 21 Check that there is petrol in the fuel tank Make sure engine stop switch is position P 17 Run Check for a blown fuse P 70 Check for a loose battery connection or battery terminal corrosion P 39 Check the condition of the battery P 66 If the problem continues have your motorcycle inspected by your dealer If the indicator light is on contact your dealer as soon as possible 59 ...

Page 64: ...mergency Repair Using a Tyre Repair Kit If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced If your tyre has a minor puncture you can make an emergency repair using a tube types tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your motorcycle with a temporary tyre repair is ver...

Page 65: ... using a maintenance stand or a hoist 4 Remove the front axle shaft front wheel and side collars Removal 1 Park on a firm level surface 2 Remove the front axle nut Avoid getting grease oil or dirt on the disc or pad surfaces Do not pull the brake lever while the front wheel is removed Front axle nut Front axle shaft 61 ...

Page 66: ...on the wheel between the fork legs and insert the front axle shaft from the right side through the wheel hub and right fork leg If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity NOTICE When installing the wheel carefully fit the brake disc between the pads to avoid scratching them 3 ...

Page 67: ...orcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist 2 Loosen the rear axle nut lock nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut Adjusting Nut Drive chain Adjusting nut Lock nut Rear axle shaft Rear axle nut 63 Lock nut ...

Page 68: ... t hang from the brake hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Do not push the brake pedal while the brake caliper is removed Brake caliper bracket Installation 1 To install the rear wheel reverse the removal procedure Take care to prevent the brake caliper from scratching the wheel during installation 2 Make sure that the lug on the brake cali...

Page 69: ...lling the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 65 ...

Page 70: ...pe battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications P 84 NOTICE Jump starting using an automobile ...

Page 71: ...e pin down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol 1 Remove the bolts and headlight assembly Bolts Bolts Bolts 67 ...

Page 72: ... turn signal lens 3 Slightly press the bulb and turn it counterclockwise Brake Tail light Turn signal lens The brake and tail light uses several LEDs If there is a LED which is not turned on see your dealer for this service Bulb Screw 4 Install a new bulb in the reverse order of removal continued 68 ...

Page 73: ...6 License Plate Light 1 Install the screws 4 Install a new bulb in the reverse order of removal Screws License plate light 2 Remove the license plate light cover 3 Pull out the bulb without turning 69 ...

Page 74: ...acing Fuses P 31 Fuse Box Fuses 1 Remove the seat 2 Open the fuse box cover 3 Pull the fuses out one by one check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box cover 5 Reinstall the seat Spare fuses Fuse box covers 70 ...

Page 75: ...ments Controls Other Features P 73 Fuels Containing Alcohol P 74 Catalytic Converter P 75 Caring for Your Motorcycle P 76 Storing Your Motorcycle P 78 Transporting Your Motorcycle P 79 You the Environment P 80 Serial Numbers P 81 ...

Page 76: ...e key number if you ever have to replace a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your dealer A metal key holder may cause damage to the area surrounding the ignition switch 72 ...

Page 77: ...mergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery Odometer The display locks at 999 999 when the read out exceeds 999 999 73 A banking lean angle sensor automatically stops the engine and fuel pump if the motorcycle falls over To reset...

Page 78: ...ck that it is unleaded and meets the minimum octane rating requirement Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system The following fuel blends can be used in your motorcycle Ethanol ethyl alcohol 10 by volume max Petrol containing ethanol may be marketed under the name Gasohol Methanol methyl alcohol 5 by volume max that ...

Page 79: ...rwise not running properly stop riding and turn off the engine This motorcycle is equipped with a three way catalytic converter The catalytic converter contain precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into safe compounds A defective catalytic converter contributes ...

Page 80: ...inated with oil suffer greatly reduced braking effectiveness and can lead to a crash 5 Lubricate the drive chain immediately after washing and drying the motorcycle 6 Apply a coat of wax to prevent corrosion Avoid products that contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your motorcycle Keep the wax clear of the tyres and brakes If your motorcycle ...

Page 81: ...ler can prevent starting and causes rust in the muffler Dry the brakes Aluminium Components Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid scratches Do not direct water under the seat Water in ...

Page 82: ...l Lubricate the drive chain P 34 Place your motorcycle on a maintenance stand and position a block so that both tyres are off the ground Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not sure if your exhaust ...

Page 83: ...nance Schedule If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission 79 ...

Page 84: ...ers Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your ar...

Page 85: ... in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head 81 Frame number Engine number You should record these numbers and keep them in a safe place The engine number is stamped on the left side of the crankcase ...

Page 86: ...lbase 9 0 1 petrol 6 5L YT4L BS Fuel Minimum ground clearance 330 mm 12V 3Ah Caster angle Trail 25º 81 mm 3 19 in Curb weight Maximum weight capacity 3 350 2 266 Maximum luggage weight 15 kg 33 lb Minimum turning radius 0 2 m 82 1st 3 273 2nd 1 938 3rd 1 353 4th 1 043 Gear ratios Reduction ratios primary final 1860mm 790 mm 1090 mm 1260 mm Tank capacity Battery 172 kg 378 lb 102 kg 225 lb ...

Page 87: ...ommended brake fluid DOT 3 or DOT 4 Brake Fluid Tyre air pressure Front 225kPa Driver only Rear 225kPa 225kPa Tyre air pressure Front Driver and passenger Rear 225 kPa 83 Spark plugs NGK LG A7RTC Spark plug gap Idle speed 0 80 to 0 90 mm 0 031 to 0 035 in 5k 1500 rpm 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SA...

Page 88: ... nut 24 N m 2 4 kgf m 18 lbf ft 59 N m 6 0 kgf m 44 lbf ft 54 N m 5 5 kgf m 40 lbf ft 25 to 35 mm Standard drive chain DID 428D No of links 118 15T 39T Standard sprocket sizes Engine sprocket Bulbs Headlight Brake Tail light Front turn signal lights Rear turn signal lights License plate light 12V 21W x 2 12V 21W x 2 12V 5W Fuses fuse 15A 84 Rear wheel sprocket 12V 35 35W LED ...

Page 89: ...39 Brake Light Switch 57 Brakes Fluid 33 43 Pad Wear 44 Braking 9 Bulb Brake Tail Light 68 Front Turn Signal 68 Headlight 67 License Plate Light 69 Rear Turn Signal 68 D Drive Chain 46 E Electrical Trouble 66 Engine Number 81 Oil 32 40 Starting 20 Stop Switch 19 21 73 Stopping 73 Environment 80 Equipment Owner s Manual 80 Tool Kit 38 85 ...

Page 90: ...nking Sensor 73 Side Stand 45 Ignition key 72 Ignition Switch 20 21 Indicators 18 Instruments 17 L G Gasohol 74 Load Limits 12 Loading Guidelines 12 H Headlight Aim 67 Headlight Dimmer Switch 19 High Beam Indicator 18 Horn Button 19 M Maintenance Fundamentals 29 Importance 25 Safety 25 Schedule 26 Maximum Weight Limit 12 Modifications 11 86 ...

Page 91: ...tral Indicator 18 Recommended Fuel 23 Oil 32 Refuelling 23 Removal O Odometer 73 Oil Engine 32 40 Battery 39 Repair Kit 60 Riding Precautions 9 P Parking 10 Parts Location 15 Petrol 74 Protective Apparel 8 87 ...

Page 92: ...ng Engine 73 Tachometer 17 Throttle 53 Tool Kit 38 Transporting Your Motorcycle 79 Tripmeter 17 73 Troubleshooting 58 Turn Signal Indicator 18 Turn Signal Switch 19 Tyres Air Pressure 35 Puncture 60 Replacing 35 60 Owner s Manual 73 Storing Your Motorcycle 78 Switches 19 W Washing Your Motorcycle 76 Weight Limit 12 Wheels Front removal 61 Rear removal 63 88 ...

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