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Technical data are subject to change without notice.

ISO 9001 certified. © Copyright SPM 1996-9. 71519.Z

SPM Instrument AB

 • Box 4 • S-645 21 Strängnäs • Sweden

Tel +46 152 22500 • Fax +46 152 15075 • [email protected] • www.spminstrument.se

Measuring Points

Vibration at the measuring point should be repre-
sentative of the overall vibration pattern of the ma-
chine. The forces involved are usually transmitted
through the bearings and their housings to the ma-
chine foundation. Consequently measuring points
should be located on or near the bearing housings.

Machine guards, cover panels and other parts which
are considerably less stiff than the main structure are
not suitable as measuring points.

Generally speaking, the more measuring points cho-
sen, the easier it is to locate a specific mechanical
problem. Consider a fan, belt driven from an electric
motor. Measurements taken on the fan bearing (3)
will primarily give information on fan balance. If out of
balance is the only problem to guard against, measur-
ing on that bearing will be sufficient. To be able to
make an adequate assessment of the mechanical state
of the whole machine, one should also measure on
the drive end bearing (2) and the motor (1).

The direction of measurement is very important. Out
of balance forces rotate with the shaft and cause
radial vibration acting in all directions within the plane
of rotation.

Axial vibration, along the line of the shaft, is normally
caused by faulty alignment, i.e. badly assembled cou-
plings or bent shafts.

Normal practice is to take vibration readings in three
directions at each measuring point: vertical (V), hori-
zontal (H) and axial (A). Of the two radial measure-
ments, a reading in the vertical direction tends to give
information about structural weakness, whereas the
horizontal reading is most representative of balance
conditions.

The measuring point, meaning the exact spot on the
machine where the transducer is placed, should be
clearly marked and used each time a reading is taken.
Relatively small changes in the measuring point can
cause misleading changes in the measured value and
trend analysis difficult.

Axial vibration

Radial vibration

Summary of Contents for VIB-11

Page 1: ... 4 S 645 21 Strängnäs Sweden Tel 46 152 22500 Fax 46 152 15075 info spminstrument se www spminstrument se Technical data are subject to change without notice Copyright SPM 1996 9 71519 Z Instruction Manual Vibrameter VIB 11 ...

Page 2: ......

Page 3: ...Manual for Vibrameter VIB 11 Contents Introduction 2 Vibration 3 Measurement 4 Measure Acceleration Display Velocity 5 Machine Classes 6 Measuring Points 7 Recording of Readings 8 Follow up Form 9 Measuring Equipment 10 Transducer Mounting 10 Hand held Probe 11 Taking Readings 11 Changing Batteries 11 Maintenance Based on Vibration Records 12 Fault Analysis Chart 13 Technical Specifications Part N...

Page 4: ...simplified by international standards which define the acceptable vibration level for a given type of machine and recommend monitoring methods suitable for industrial purposes A Maintenance Tool Effective Condition Based Maintenance requires economical and simple monitoring methods which can be applied by maintenance personnel without special training Their primary task is to locate trouble spots ...

Page 5: ... of any particu lar piece of plant one has to determine its normal vibration level then measure the actual amount and type of vibration and compare the two values To decide what is normal one has to consider the function of the machine and the forces involved the rigidity of the machine structure A large diesel engine vibrates more than a small elec tric motor the forces involved are very differen...

Page 6: ... are measured simulta neously Cyclic movement can be measured and described in three different ways as displacement acceleration velocity Displacement means the actual distance the object moves measured either from its rest position in one direction peak or as the total movement in both directions peak to peak Displacement is usually meas ured in mils A part that is moving from rest speeding up sl...

Page 7: ...severity is directly related to the energy level of machine vibration and thus a good indicator of the destructive forces acting on the machine There are transducers which measure velocity directly i e seismic probes with either moving coils or moving magnets These transducers are normally bulky easily damaged and expensive to manufacture They are therefore gradually being replaced by acceleromete...

Page 8: ...d for heavy reciprocating prime movers and machines which are intended to vibrate for example vibrating screens see Appendix page 15 for precise definitions Motor power and types electric turbine diesel ma chine size and foundation stiffness concrete base metal frame etc will give a first indication of ma chine class For example most smaller process pumps on a chemical plant would be Class II A 10...

Page 9: ... problem to guard against measur ing on that bearing will be sufficient To be able to make an adequate assessment of the mechanical state of the whole machine one should also measure on the drive end bearing 2 and the motor 1 The direction of measurement is very important Out of balance forces rotate with the shaft and cause radial vibration acting in all directions within the plane of rotation Ax...

Page 10: ...vibration trend as well There are no general rules about how often vibration should be measured The intervals between readings a day a week perhaps a whole month depend wholly on the individual machine its work its impor tance for the plant and on the rate of change in its vibration level Obviously an exhaust fan with a soot problem will need more frequent surveillance than a fresh air fan but onl...

Page 11: ...are subject to change without notice ISO 9001 certified Copyright SPM 1996 9 71519 Z SPM Instrument AB Box 4 S 645 21 Strängnäs Sweden Tel 46 152 22500 Fax 46 152 15075 info spminstrument se www spminstrument se VIC 12 ...

Page 12: ...normally mounted on the machine with the magnetic base Attach the transducer to a smooth flat surface with the main sensitivity axis pointing in the desired meas uring direction Spot face the contact surface if nec essary The magnetic base has a diameter of 27 5 mm Screw Mounting Screw mounting is the best alternative where the magnetic base cannot be used Prepare threaded mounting holes as shown ...

Page 13: ... repeatable results cannot be guaran teed Taking Readings Connect the transducer to Vibrameter VIB 11 with the measuring cable Attach the transducer to the meas uring point Press the button below the display window and hold it down Wait for the readout to stabilize Read and record the result To switch off the instrument release the button If the display shows OFL the instrument has an overflow cau...

Page 14: ...pace between two lines on the follow up form For all machine classes at any level it repre sents a 1 6 times increase decrease from the previ ous reading or if the change is gradual from the original norm value For maintenance it is a first warning that machine condition is getting worse At this stage tightening a few bolts or adjusting a belt may be sufficient to get rid of the excess vibration a...

Page 15: ...uild up of dirt Steady wear corrosion Stretched or slipping belts Direc tion Slack mounting bolts loose frame parts etc Coupling wearing or stiffening Gear tooth wear Mainly radial 1 step Time Schedule Machine Class Measuring Point Decrease Radial and axial Slack or sheared mounting bolts Damaged machine feet bent or damaged subframes or supports Faulty alignment bent or cracked shaft Gear tooth d...

Page 16: ...range 10 to 1000 Hz Max peak acceleration 600 m s2 Temperature range 30 C to 150 C 22 F to 302 F Typical temperature drift 0 25 C Casing Stainless acid proof steel AISI 316 sealed Dimensions diam 27 5 mm x 45 mm Weight 135 grams 5 oz Connector type TNC Torque limit 10 Nm 7 4 lbf ft TRV 12 TRV 13 TRX 16 81030 81031 81057 81027 46044 46045 TRX 17 VIC 11 VIC 12 VIB 10 VIB 11 Part Numbers VIB 10 Vibra...

Page 17: ...ition Production electrical motors of up to 15 kW are typical examples of machines in this category Class II Medium sized machines typically electrical motors with 15 to 75 kW output without special foundations rigidly mounted engines or machines up to 300 kW on special foundations Class III Large prime movers and other large machines with rotating masses on rigid and heavy foundations which are r...

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