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PATRIOT 1ST STAGE

Balanced Regulator 1ST STAGE
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Maximum working pressure 3500psi (232 bar)

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Low pressure port swivel assembly for versatile positioning

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Intermediate pressure output balanced piston

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135-145PSI

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Four 3/8-24 UNF-2B intermediate pressure ports

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Two 7/16-20 UNF-2B high pressure port

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Chromium plated brass body

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Stainless steel springs

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Yoke or DIN

Summary of Contents for Atlantis R10

Page 1: ...R10 1st Stage Service Manual PATRIOT AS103...

Page 2: ...psi 232 bar Low pressure port swivel assembly for versatile positioning Intermediate pressure output balanced piston 135 145PSI Four 3 8 24 UNF 2B intermediate pressure ports Two 7 16 20 UNF 2B high p...

Page 3: ...TANCE 0 6 1 52 cm w c max 1 atm RECOMMENDED LUBRICANT LTI Christo Lube 111 PINNACLE FIRST STAGE REGULATOR TYPE balanced Piston Regulator swivel WEIGHT 2 1 lb 95 kg INTERSTAGE PRESSURE 135 145 psi 9 4...

Page 4: ...ANNUAL SERVICE REPLACEMENT PARTS 790482...

Page 5: ...PRING 1 12 0131 02 WAHSER THICKER 1 13 0136 PISTON 1 14 2 022 01 O RING 1 15 0137 SWIVEL RETAINER 1 16 0143 SWIVEL WASHER 1 17 0262 CAP 1 18 2 019 01 O RING 1 19 0139 LP PORT SWIVEL 1 20 3 903 01 O RI...

Page 6: ...IVEL 20 3 903 01 O RING 3 LP PORT OR ATLANTIS LP HOSE 22 3 904 01 O RING 2 HP PORT OR ATLANTIS HP HOSE 25 2 014 02 O RING 1 HP SEAT 26 0140 HP SEAT 1 STYLE SEAT HP SEAT CAP 30 2 012 02 O RING 1 DIN RE...

Page 7: ...lbs 13 56 15 82 N M DIN HOUSING 21 16 18 ft lb 21 70 24 41 N M YOKE RETAINER 3 23 25 ft lb 31 19 33 90 N M DIN RETAINER 24 120 130 In lb 13 56 14 69 N M Port Plugs 18 20 35 40 In lbs 3 96 4 52 N M Ho...

Page 8: ...THE AS 103 Before you begin disassembly of the regulator test the first and second stages for output pressures and leakage Pre testing in this way will help the technician to pinpoint any specific pro...

Page 9: ...SERVICE PROCEDURES FOR THE AS 103 The work area must be clean and well lit with clean compressed air available to blow sand and dirt from parts...

Page 10: ...PANNER RING SPANNER CAP 1 4 HEX BIT SOCKET ALLEN KEY HP SEAT RETAINER 8MM HEX BIT SOCKET ALLEN KEY SWIVEL SEAT RETAINER 1 7MM DRILL BIT SEAT PISTON BULLET 1 HEX SOCKET TORSION BAR SOCKET WRENCH TORQUE...

Page 11: ...e Inspect the hose assembly for any cuts or cracks especially on the hose at the metal ferrules Blow the interior bores of the hoses Replace the hose assembly if any cuts or cracks are found Remove an...

Page 12: ...ck or clamp carefully in a soft jawed bench vise Use 1 HEX SOCKET to loosen and remove the yoke retainer 3 the dust cap 6 and saddle 7 Remove the yoke knob assembly 1 from the yoke 2 remove the inlet...

Page 13: ...Use a 4MM HEX BIT SOCKET to remove all port plugs 21 23 from the body Discard the port plug O rings 20 22...

Page 14: ...Screw the STAINLESS HANDLE BAR into the HP port Put the body into the fixture block or on the table Use the PIN SPANNER to remove the Cap 17 from the Body 8...

Page 15: ...and the Piston 13 from the Cap Remove and discard the O rings 14 from the piston Remove and discard the O rings 9 from the body Whenever possible try to remove the O rings by pinching them with the fi...

Page 16: ...the O rings it should be made from soft brass not steel ANY scratches left in the groove when removing O rings will cause leaks bubbling out of the Cap ambient pressure ports and the piston or body wi...

Page 17: ...Put the body into the fixture block again with the hp seat cap 27 facing up Use a 1 4 HEX BIT SOCKET to remove the seat cap 27...

Page 18: ...ir Place one end of the drill bit on a flat hard surface Lower the large end of the seat cap over the drill bit until the flat end of the drill bit rests against the back side of the Seat Push the sea...

Page 19: ...Remove the o ring 25 from the body 8 Remove the o ring 33 and style cap 24...

Page 20: ...Screw the STAINLESS HANDLE BAR into the lp port swivel Use an 8mm BIT SOCKET to remove the swivel retainer 15 and swivel washer 16 Remove and discard the o ring 18 from the cap 17...

Page 21: ...damage orifice sealing areas 5 2 3 Soft parts absorb ultrasonic energy Remove all O rings and seals from metal parts before cleaning them If possible do not clean plastic parts with the metal parts o...

Page 22: ...Remove the regulator parts from the cleaning solution Rinse with clean fresh water then blow internal passageways dry with clean dry compressed air...

Page 23: ...If the regulator was leaking air because of scratches or wear replace the parts If some corrosion deposits persist carefully wipe them away with a plastic scrubbing cloth or plastic or wooden dowel Bl...

Page 24: ...Closely examine the sealing cones orifices in the piston 13 where the Seat 26 and the Piston seal...

Page 25: ...Place the HP Seat 26 on a clean flat surface and press the seat cap 27 stem straight over the seat until the new seat is installed into the end of the HP Seat Cap...

Page 26: ...8 and o ring 18 onto the cap 17 Put the swivel washer into place on the cap 17 and insert the swivel retainer 15 into the cap 17 and then screw to the LP swivel with the cap assembly Tighten the swive...

Page 27: ...of the Piston into the Cap until it bottoms Use a gentle rocking motion if necessary to move the Piston into the Cap but do not cock it at too severe an angle since this may cause the Piston to gouge...

Page 28: ...e same number of Shims 12 10 that were installed in the Spring Cavity when you took the AS 103 apart If there was one shim it goes on the Body side of the Spring 9 If there were two Shims install one...

Page 29: ...s on the Cap 17 with grease Put the Cap with its Piston 13 installed over the Spring and Shim sitting in the cavity of the body and screw them together as far as you can by hand Photos shown without c...

Page 30: ...crew STAINLESS HANDLE BAR into HP port Put the body into the fixture block or on the table Use PIN SPANNER AND HOLD SOCKET to snug the Cap 17 onto the body with 120 140 in lbs 13 56 15 82 N M of torqu...

Page 31: ...body 8 Install the pre lubricated O ring 33 into the style cap and o ring 25 onto the body Screw the seat cap assembly to the body Tighten the HP seat cap 27 with a 1 4 HEX BIT SOCKET follow the Torqu...

Page 32: ...Install the yoke retainer 3 into the yoke 2 Install the saddle 7 and the dust cap 6 onto the yoke...

Page 33: ...Install the new inlet filter 4 and filter O ring 5 into the yoke retainer 3...

Page 34: ...Place the body carefully into a fixture so that the yoke retainer is facing up...

Page 35: ...Tighten the yoke retainer 3 with a 1 HEX SOCKET to 23 25 ft lb 31 19 33 90 N M...

Page 36: ...Install new O rings 20 22 from the kit onto port plugs 21 23 and install the port plugs into the appropriate ports Use the 4MM HEX BIT SOCKET to tighten port plugs to 35 40 In lbs 3 96 4 52 N M...

Page 37: ...Install yoke knob 1 onto the yoke...

Page 38: ...age or a functional 2nd stage into another low pressure port Plug any remaining open outlet ports with suitable port plugs Attach the regulator to a tank valve giving a source pressure of between 2700...

Page 39: ...e listening for any unusual air leaks If any are heard turn the air off immediately and determine the source of the leak If no leaks are found watch the intermediate pressure gauge reading rise It sho...

Page 40: ...If the in line pressure gauge continues to rise above 150 psi 10 2 bar turn the air supply off immediately and inspect the regulator to determine the cause...

Page 41: ...Depress the 2nd stage purge cover fully then release it several times to clear particles from the regulator and to work the internal parts into place...

Page 42: ...add a shim if the intermediate pressure when the cylinder pressure is 3000 psi is below the 130 150 9 10 2 bar range Adding just one shim under these conditions will not push the intermediate pressur...

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