Spirax Sarco LC2400 Installation And Maintenance Instructions Manual Download Page 2

IM-P402-84  AB Issue 6

2

Your attention is drawn to Safety Information Leaflet IM-GCM-10.

1. Safety

2.  Application

When a large steam demand is made of a boiler,
the pressure will drop, and large bubbles of
steam will be formed in the water. This causes
the water level to rise, and can cause the
feedwater valve to close. Although the level of
water has increased, the mass of water will be
decreasing, a situation which actually
requires the feedwater valve to be opening. A
two element control system (probe / level
controller and steam flowmeter), uses the
output from the steam flowmeter to move the
set point of the level controller.

This compensates for the tendency of the
feedwater valve to close when the steam
demand is high. Under certain conditions
where the boiler feedwater pressure varies
considerably, perhaps due to other boilers
drawing water, three element control provides
even closer compensation.
A three element control system uses an
additional input from a water flowmeter to
compensate for any variations in feedwater
pressure.

3. Description

The Spirax Sarco LC2400 is used to connect
a level controller to the 4 - 20 mA output signals
from the steam flowmeter and (where fitted),
the water flowmeter. The controller can be an
LC2200 (for an electrically actuated feed valve),

or an LC2300 (for a pneumatically actuated
valve). The LC2400 has 'steam' and 'water'
potentiometers which are used to scale the
outputs of the meters. A green LED next to each
potentiometer indicates that a signal is present.

4. Installation

Warning
Isolate the mains supply before unplugging
LC2200 or LC2300 controllers since live
terminals at mains voltage will be exposed
in the controller base.
Controllers should be installed in an enclosure
or control panel to provide environmental
protection.

CAUTION:

Allow 15 mm spacing between

adjacent units for air circulation.
Spirax Sarco can provide suitable enclosures.
The controller may be mounted on a 'top hat'
section DIN rail using the mounting clip
provided, or the clip may be removed and the
controller base screwed direct to a chassis
plate.

Summary of Contents for LC2400

Page 1: ...ler Installation and Maintenance Instructions IM P402 84 AB Issue 6 4025950 6 Printed in the UK Copyright 1999 1 Safety 2 Application 3 Description 4 Installation 5 Wiring 6 Commissioning 7 Calibratio...

Page 2: ...ystem uses an additional input from a water flowmeter to compensate for any variations in feedwater pressure 3 Description The Spirax Sarco LC2400 is used to connect a level controller to the4 20 mA o...

Page 3: ...the LC2400 wiring The LC2400 is powered by the current loops 4 20mA andsoneedsnoseparatepower supply Figures 1to 4 pages 4 5 6 and 7 show the wiring connections for various applications Clamping screw...

Page 4: ...ntrol relay Neutral Open Close Feedback input Feedback potentiometer 1 000 ohms Note Other actuators may have different connections Capacitance probe IN1 IN2 IN3 Connections to EL5600 series actuators...

Page 5: ...ller Fig 2 Two element level control with pneumatic valve Pneumatic valve with positioner Steam meter LC2400 Level controller LC2300 Live For range link see commissioning instructions Range link Test...

Page 6: ...o Feedback potentiometer is required Note Other actuators may have different connections Capacitance probe IN1 IN2 IN3 Connections to EL5600 Series actuators For link position and sensitivity see Prea...

Page 7: ...12 2 3 1 4 20 mA current loop 1 2 3 4 5 6 7 8 9 10 11 12 4 5 6 1 3 LC2300 Level controller LC2400 Steam meter Level probe Steam Fig 4 Three element level control with pneumatic valve Feedwater LC2300...

Page 8: ...ttom of the desired proportional band valve fully closed fully open position whichever is most convenient Adjust the LC2200 or LC2300 proportional band potentiometer until the 100 0 amber LED just lig...

Page 9: ...or a maximum flow of 12 000 kg h The output current of the meter for this size of boiler is Output current 8 000 kg h x 16 4 14 67 mA 12 000 g h Calculate the water calibration value with the followin...

Page 10: ...amplifier set to high sensitivity range link fitted Riseinwaterlevellessthan140mm PA20preamplifierset to mediumsensitivity rangelink fitted Preamplifier PA20 Medium sensitivity Preamplifier PA20 High...

Page 11: ...e LC2400 and use figure 6 If the anticipated water level rise is greater than 80 mm and the PA20 is set to high sensitivity or greater than 140 mm and the PA20 is set to medium sensitivity do not inse...

Page 12: ...nd Safety Executive Guidance Note PM5 For specific instructions for Spirax Sarco systems please see separate literature 9 Fault finding Green LED s not lit No supply from current loop present Loop con...

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