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IM-P681-07 

CMGT Issue 2

3

Safe operation of this product can only be guaranteed if it is properly installed, commissioned, 

used and maintained by qualified personnel (see Section 1.11) in compliance with the operating 

instructions. General installation and safety instructions for pipeline and plant construction, as 

well as the proper use of tools and safety equipment must also be complied with.

General safety precautions

Please observe all site safety regulations and recommendations at all times.

Maintenance personnel must be suitably qualified in working with equipment containing 

hazardous live voltages.

Ensure correct installation. Safety may be compromised if the installation of the product 

is not carried out as specified in this manual.

Wiring should be carried out in accordance with IEC 60364 or equivalent.

Do not leave this equipment unattended with the controls enclosure door open and with 

the mains supply power switched on.

The open vent and overflow connections must not be fitted with isolation valves and must 

not be capped or plugged.

Under normal operating conditions this equipment will have hot external surfaces and 

will contain hot fluid at a temperature approaching 100 °C (212 °F). Do not install in 

locations, or in such a manner, where unauthorised personnel or members of the public 

can come into contact with the equipment.

Do not work on the installation whilst it is operating under pressure and/or at high 

temperature. Always ensure the installation and its fluid contents have cooled to a safe 

temperature and the equipment has been isolated from all incoming or return fluid flow 

and pressure sources.

Pump(s) must not be operated without water inside the collection vessel and until the 

pump has been fully filled with condensate, or water and purged of entrapped air. Do not 

run a pump with a closed suction valve or with an open end discharge pipe, or against a 

closed discharge valve for more than a few seconds. Never run a pump without water 

inside the casing and without fully flooding the pump shaft seal.

The equipment should be drained down to a safe location only and only when the fluid 

has cooled to the maximum allowable temperature for the drainage or sewerage system.

1.1 Intended use

Referring to the Installation and Maintenance Instructions, name-plate and Technical Information 

Sheet, check that the product is suitable for the intended use/application. The CRU 200 and 500 Series 

fully complies with the directives and standards shown on the Spirax Sarco Declaration of Conformity 

(see Section 7). This product is not a pressurised vessel and is designed to operate at atmospheric 

pressure and is therefore outside the scope of the European Pressure Equipment Directive.

1. Safety information

Summary of Contents for CRU 200 Series

Page 1: ...on 4 Commissioning 5 Storage shutdown and equipment protection 6 Maintenance and repairs 7 Declaration of conformity Copyright 2019 Printed in GB 6810850 2 CRU 200 and 500 Series Condensate Recovery U...

Page 2: ...IM P681 07 CMGT Issue 2 2...

Page 3: ...ised personnel or members of the public can come into contact with the equipment Do not work on the installation whilst it is operating under pressure and or at high temperature Always ensure the inst...

Page 4: ...atform suitably guarded before attempting to work on the product Arrange suitable lifting gear if required 1 3 Lighting Ensure adequate lighting particularly where detailed or intricate work is requir...

Page 5: ...assess the risks taking into account the task the individual the load and the working environment and use the appropriate handling method depending on the circumstances of the work being done 1 13 Res...

Page 6: ...ntrols which provide on off duty assist operation The units are controlled by high and low condensate level pump control switches but additionally have the special duty assist level control feature to...

Page 7: ...t alternates which pump starts first This ensures both pumps will operate for the same duration over the life of unit The control panel incorporates electrical equipment suitable for 400 volt 3 phase...

Page 8: ...1 SS CRU200 4D CM102 CS CRU200 4D CM102 SS CRU200 4D CM103 CS CRU200 4D CM103 SS CRU 500 CRU500 4D CM101 SS CRU500 4D CM101 SS CRU500 4D CM102 SS CRU500 4D CM102 SS CRU500 4D CM103 SS CRU500 4D CM103...

Page 9: ...125 400 1056 20 210 230 82 950 100 1500 544 1215 650 990 180 250 275 100 1300 325 125 400 1056 20 185 280 100 950 1800 544 1485 910 1250 205 350 300 100 1560 455 105 698 1317 20 315 280 97 1200 1800...

Page 10: ...U200 4D CM102 SS CRU200 4D CM103 CS CRU200 4D CM103 SS CRU 500 CRU500 4D CM101 CS CRU500 4D CM101 SS CRU500 4D CM102 CS CRU500 4D CM102 SS CRU500 4D CM103 CS CRU500 4D CM103 SS CRU500 5D CM151 CS CRU5...

Page 11: ...50 DN80 DN40 DN40 215 PN16 DN40 DN80 DN100 DN50 DN50 245 PN16 DN40 DN80 DN100 DN50 DN50 250 PN16 DN40 DN80 DN100 DN50 DN50 275 PN16 DN40 DN80 DN100 DN80 DN80 360 PN16 DN40 DN80 DN100 DN80 DN80 365 PN1...

Page 12: ...vessel strainers can be considered for installation into the vessel inlet piping It is essential that a correctly sized strainer is selected which offers minimal pressure loss It is important that th...

Page 13: ...0A 1 9A 174 178 CM10 2 1 2 2 5 4 0A 2 9A 175 179 CM10 3 2 2 4 0 6 0A 4 6A 176 180 CM15 1 1 2 2 5 4 0A 2 9A 175 179 CM15 2 2 2 4 0 6 0A 4 6A 176 180 3 5 Lifting The CRU 200 and 500 units should be lif...

Page 14: ...ing process turn on the electrical supply and press the power on reset button This button will then illuminate to indicate the supply is on If the power supply fails during operation or is switched of...

Page 15: ...actioned to avoid any suspensions or deposits that can influence wetted parts Also check the serviceability of the rollers indicator Please refer to IM P329 02 for more information regarding the level...

Page 16: ...duty conditions specified for the pump selection and if the correct condensate pumping unit had been selected for the actual duty conditions ii Whether the actual condensate temperature at the pump s...

Page 17: ...tandards used or references to the other technical specifications in relation to which conformity is declared Design Codes EN287 2011 EN 61000 6 1 2007 EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 EN 6...

Page 18: ...IM P681 07 CMGT Issue 2 18...

Page 19: ...IM P681 07 CMGT Issue 2 19...

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