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IM-P102-04 

CTLS Issue 7

12

3.1

When the valve is installed and the control system is fitted with the bulb in the medium to be controlled 

it may be brought into operation as follows.

In most new installations dirt collects in the steam line during construction. It is always advisable to 

blow this out on initial start-up.

Remove the cap on the strainer before the steam trap, crack open the steam supply blowdown to clear 

dirt, shut-off and replace cap.

It is essential that the screen in the main line strainer is not removed during this operation.

If a blowdown cock is fitted to the strainer cap as mentioned in Section 2 it can be opened to blow out 

the dirt without removing the cap.

3.2

Check that the temperature scale can be easily seen.

If it is fitted in a confined space facing a wall for example the control head may be repositioned to 

enable the scale to be more easily read as follows:

Undo the three screws. The control head may now be turned through 120° or 240° and the screws 

tightened up.

3.3

By turning the knurled knob, set the scale opposite the pointer to the temperature at which it is desired 

to control. (Where it is essential that this temperature is not exceeded it is advisable to set the control 

initially some 6 °C (43 °F) lower and bring the plant up to temperature slowly).

1.

Put the plant in operation in the normal way allow 30 minutes for it to settle down, then check the 

temperature against a reliable thermometer - this check reading should be taken as close to the 

control point as possible to ensure that both the thermometer and the sensor bulb are sensing 

similar conditions.

2.

Compare the thermometer reading with the scale reading on the temperature control.

3.

This may be found to differ by a few degrees and if precise control is required can be adjusted by 

resetting the pointer as follows:

4.

Holding the control head tightly onto the pilot valve housing - slacken the three screws, just 

sufficiently to enable the pointer to be moved to the right or left until the temperature indicated on 

the scale corresponds with the actual temperature as shown on the sensor.

Whilst making this adjustment it is essential to hold the control head tightly onto the pilot valve 

housing otherwise not only will movement of the pointer be difficult but allowing the head to lift 

will open the pilot valve.

5.

Tighten the three screws.

6.

The adjustment knob may now be reset to the required temperature. Adjustments to raise or lower 

the temperature may be freely made without damage to the control system.

Important

Direct injection systems

This product contains a rust inhibitor to protect it against corrosion during storage. To avoid 

any possible contamination of your product, after first blowing down the approach pipework, we 

recommend that the valve is blown through thoroughly in order to remove any trace of the inhibitor.

3. Start-up

Summary of Contents for 37D

Page 1: ...Safety information 2 Installation 3 Start up 4 Maintenance 5 Spare parts 6 Fault finding Copyright 2018 Printed in GB 1020026 7 37D and 37DE Temperature Controls Installation and Maintenance Instructi...

Page 2: ...IM P102 04 CTLS Issue 7 2...

Page 3: ...Pressure Equipment Directive The products use on other fluids may be possible but if this is contemplated Spirax Sarco should be contacted to confirm the suitability of the product for the applicatio...

Page 4: ...void danger of burns 1 9 Tools and consumables Before starting work ensure that you have suitable tools and or consumables available Use only genuine Spirax Sarco replacement parts 1 10 Protective clo...

Page 5: ...onments where they may be exposed to temperatures below freezing point 1 15 Disposal These products are recyclable No ecological hazard is anticipated with the disposal of these products providing due...

Page 6: ...anged to open the valve when the coil is energised so that whatever switching device is used it must be arranged to break the current to close the main valve In this way the unit will always fail safe...

Page 7: ...IM P102 04 CTLS Issue 7 7 Temperature control unit Control head securing screws Solenoid valve 37DE 37D Fig 1...

Page 8: ...be of the fullway type 2 6 Removal of condensate Ensure that the pipework is adequately drained so that the valve is supplied with dry steam The ideal arrangement is to fit a separator in the steam s...

Page 9: ...way valve Strainer with blowdown cock Strainer Strainer Separator Strainer with blowdown cock Fig 2 Alternative installation fitted with a separator Steam trap Steam trap Sight glass Sight glass Fullw...

Page 10: ...ion nipple U until the O ring V seats in the union nipple as shown in Fig 4 and screw home the gland nut W to compress the O ring The gland nut needs to be little more than finger tight Do not overtig...

Page 11: ...to control from room temperature the plain bulb Fig 3 is used and a bracket and protective shield is provided Fig 7 It is essential that the sensor be fitted in such a position that it can sense the...

Page 12: ...he normal way allow 30 minutes for it to settle down then check the temperature against a reliable thermometer this check reading should be taken as close to the control point as possible to ensure th...

Page 13: ...for a complete overhaul and ideally this should be carried out with the valve removed from the line The parts that may require replacing or refurbishing are listed below Main valve seat and valve hea...

Page 14: ...control system may be strained 1 Undo the three screws and lift of the adjustment head 2 Unscrew the packless gland housing 21 mm A F and remove with the push rod assembly and return spring 3 Unscrew...

Page 15: ...push rod assembly with return spring and replace the packless gland housing tighten to 40 N m 30 lbf ft 15 Refit the adjustment head Bring the valve back into commission by following as many steps as...

Page 16: ...Remove the pilot valve housing complete with the adjustment head 19 Remove the screen and clean 20 Ensure the gasket faces are clean 21 Check that the main valve return spring is in position 22 Fit a...

Page 17: ...ean 30 Replace the diaphragm plate and push rod assembly and loosely fit the lower diaphragm chamber on two bolts either side of the union connection to locate spigot in recess 31 Bring the two new di...

Page 18: ...screen and clean 38 Remove the main valve spring and the main valve head 39 Remove the main valve seat Examine the faces of the main valve head and seat If they are only slightly worn both the main v...

Page 19: ...nuts and pull away 42 Undo the M12 nuts and bolts 43 Drop away the lower diaphragm chamber the two diaphragms diaphragm plate and the push rod assembly 44 Refit the push rod assembly 45 Refit the mai...

Page 20: ...refit the M12 nuts and bolts Progressively and evenly tighten to a torque of 75 N m 52 Retighten the long union nut to ensure a steam tight seal 53 Ensure the gasket faces are clean 54 Refit the main...

Page 21: ...h a replacement thermostatic system it may be found that the points cannot be moved far enough to reach the desired reading on the scale when the medium around the bulb is at the correct temperature I...

Page 22: ...are now accessible for cleaning replacement Replace worn or damaged parts with a complete Spare parts kit item W for best results 70 Reassemble in reverse order paying careful attention to the explode...

Page 23: ...f a b c d e Main diaphragm a a a b a a a b b c c Pilot valve assembly a a a a a a a a a a a Pilot valve packless gland set a a a a a a a a a a a Main valve assembly a b c d a b c d e f g Internal stra...

Page 24: ...les of 2 m up to a maximum of 14 m at extra cost O ring for sensor bulb adaptor 3 pieces U Control pipe assembly P Gasket set 3 off R Set of pilot valve housing securing stud and nuts set of 4 S Set o...

Page 25: ...s connector If the latter is removed for any reason it is essential that the split pin is retained and refitted Pilot valve packless gland set Solenoid valve assembly Pilot valve assembly Pilot valve...

Page 26: ...t the valve is not closing properly this could be caused by one of the following Control orifice is blocked For access remove pipe assembly and clear orifice with fine wire Do not use a drill or any o...

Page 27: ...steam is turned on and that the strainers are clean 6 4 3 Pipe assembly blocked Remove by uncoupling unions and blow through to clear obstruction 6 4 4 Diaphragm fractured 6 5 Pilot valve packless gl...

Page 28: ...IM P102 04 CTLS Issue 7 28...

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