SPINOGY Xcool Operating Manual Download Page 24 | Manualshive

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09 SERVICE AND REPAIR

09

Service and repair

09.1

Service and repair authorized users

Repairing of components of the Xcool may only be carried out by SPINOGY, since only then a perfect function
can be guaranteed. If unauthorized repairs are carried out, any warranty and guarantee claim expires and
SPINOGY is not liable for any resulting damage to property or personal injury.

WARNING: Repairs by operators or third parties are not permitted

Unauthorized repairs carried out by the operator, or third parties can result in the product not

being in perfect condition afterwards, which can lead to property damage and, in the worst

case, serious injury or even death.

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Summary of Contents for Xcool

Page 1: ...OPERATING MANUAL Xcool ...

Page 2: ...spinogy de ...

Page 3: ...or 02 5 Modifications and unauthorized changes 02 6 Special hazard warnings 8 8 8 10 10 10 03 Transport packaging and storage 11 03 1 Transport 03 2 Packaging 03 3 Storage 11 11 11 04 Technical description 12 04 1 Technical data 04 2 Components 04 3 Dimensions 12 12 15 05 Installation 16 05 1 Transport damages check 05 2 Completeness check 05 3 Installation of the Xcool 05 4 Tubing of the Xcool 05...

Page 4: ...1 Maintenance 07 2 Spare parts 21 22 08 Disassembly and disposal 23 08 1 Disassembly 08 2 Disposal 23 23 09 Service and repair 24 09 1 Service and repair authorized users 24 10 Warranty 25 11 Declaration of installation 26 ...

Page 5: ...erating manual We therefore ask you for your understanding that no claims can be derived from technical data illustrations or descriptions During the development of this equipment we have always taken care to involve the feedback of our customers Nevertheless we always want to improve to be able to respond to requests even more specific Therefore we are very grateful for your praise constructive c...

Page 6: ... to follow this operating manual improper use of the device repairs or any other actions done by non qualified workers see chapter 2 3 personnel requisition damages on this unit occur or occurred by using unauthorized non approved spare parts Non compliance of maintenance intervals and maintenance specification of the manufacturer does also lead to non liability Please see chapter 7 maintenance In...

Page 7: ...stung Maximum cooling performance Leergewicht Empty weight Schutzklasse Protection class 01 5 Manufacturer details Name SPINOGY GmbH Address Brunnenweg 17 64331 Weiterstadt E Mail mail spinogy de Phone 49 6150 970 960 Website spinogy de 01 6 Target group This operating manual is primarily aimed at the following staff Installation staff Machine operators Maintenance staff 01 7 Lifecycles of the mac...

Page 8: ...age The following signal words are used SIGNAL WORD MEANING DANGER Danger with a high risk level that will result in death or serious injury in case of non observance WARNING Danger with a medium risk level that will result in death or serious injury in case of non observance CAUTION Danger with a low risk level that will result in minor or moderate injury in case of non observance NOTE Informatio...

Page 9: ...r workplace For this purpose they must be informed about the possible hazards resulting from the tasks assigned to them In addition they should recognize the purpose of the occupational safety and health measures and assume personal responsibility for their health conscious behavior For this purpose they must be informed by the operator about the tasks assigned to them and possible hazards resulti...

Page 10: ...ition Compliance with maintenance intervals Creating of operating instructions Creating of hazard assessments Training and instruction of authorized staff at regular intervals Ensuring that authorized persons using the Xcool have carefully read and understood the operating manual Equipping staff with the appropriate protective equipment 02 5 Modifications and unauthorized changes Modifications and...

Page 11: ...xternal influences such as corrosion The packaging should therefore only be removed shortly before assembly In addition the packaging should be kept if possible to protect the Xcool in case of storage or to wrap it properly in case of return All packaging materials must be disposed at the appropriate collection points 03 3 Storage The following precautions must be arranged in case of storing the X...

Page 12: ...itation of liability The following chart shows the technical data of the Xcool These can also be taken from the type plate on the rear side of the Xcool Designation Figure Measurement unit Voltage 230 V Maximum power consumption 40 W Maximum flow 6 8 l min Maximum head 10 m Tank capacity 3 5 l Maximum cooling performance 600 W 20 C Empty weight 9 8 kg Protection class IP20 Sensor technology Flow m...

Page 13: ...13 04 TECHNICAL DESCRIPTION Rear view Side view ...

Page 14: ...wer supply voltage V 24 Maximum current A 1 1 Sound level db A 31 5 Relay Nominal voltage V 24 Maximum switched voltage V 250 Maximum switched current A 10 Maximum current A 1 1 Device fuse Nominal voltage V 250 Nominal current A 300 Breaking capacity V 24 Diameter mm 5 Lenght mm 20 Flow sensor Maximum switched voltage V 230 Maximum switched power W 10 Contact type Normally open Switching flow l m...

Page 15: ...15 04 TECHNICAL DESCRIPTION 04 3 Dimensions ...

Page 16: ...et coolant outlet Device fuse already installed in the device 05 3 Installation of the Xcool The installation of the Xcool may only be carried out by qualified staff During all work the locally applicable occupational safety and accident prevention regulations as well as internal company regulations must be observed and complied with Suitable tools must be used for the installation WARNING Unautho...

Page 17: ...oolant outlet marked OUT are located as shown in the following picture For the installation of the coolant hoses between the Xcool and a spindle from SPINOGY proceed as follows 01 Connect the hose from the Xcool port OUT to the spindle port WIN 02 Connect the hose from the Xcool port IN to the spindle port WOUT ...

Page 18: ...cision device as well as the signal connector is located at the rear side of the Xcool Plug the power supply cable into the power supply and check if the connections are mechanically secured The device fuse is already installed on delivery The signal connector is used for the integration of the Xcool into the machine control In the event that a flow error or high temperature is detected a relay is...

Page 19: ... which can lead to serious injury or death Before working on the Xcool switch it off and disconnect it from the electrical network Especially when filling the tank with the cooling liquid the Xcool has to be disconnected from the electrical network Unscrew the filler cap for filling the tank It is recommended to use a funnel to avoid spilling the coolant If coolant is spilled during filling it mus...

Page 20: ...low sensor The Xcool is equipped with a temperature sensor as well as a flow sensor which ensure that the Xcool is working properly and guarantees optimum cooling of the spindle The temperature of the coolant return is measured by the temperature sensor The value is shown on the display on the Xcool A switching threshold of 45 C is set in the display If this value is exceeded the red LED switches ...

Page 21: ... filter The filter must be cleaned as follows The Xcool must be switched off and disconnected from the power supply There is a fan grille on the right and left side of the Xcool that must be removed to clean the filter To achieve this remove four screws on each side The following figure shows which screws must be opened green circle The screws marked with red must not be opened under any circumsta...

Page 22: ... this the fuse compartment must be pulled out see following picture The old fuse must be removed and replaced with a new one The fuse compartment must then be reinserted until it clicks into place The Xcool is ready for operation again 07 2 Spare parts If spare parts are required SPINOGY is to be contacted e g device fuse power supply cable or something of the sort ...

Page 23: ...matic actuation b Operate the emergency stop on of the machine or system c Set the main switch of the machine or system to 0 or Off d Secure the machine or system against unauthorized restarting e Disconnect the machine or system from the electrical power supply For this purpose physically disconnect the power supply lines and discharge any stored residual energy 02 Remove the coolant from the coo...

Page 24: ... repairs are carried out any warranty and guarantee claim expires and SPINOGY is not liable for any resulting damage to property or personal injury WARNING Repairs by operators or third parties are not permitted Unauthorized repairs carried out by the operator or third parties can result in the product not being in perfect condition afterwards which can lead to property damage and in the worst cas...

Page 25: ...report defects immediately 05 Any parts or products replaced under warranty shall become the property of SPINOGY unless SPINOGY expressly waives such right 06 For all necessary rework and replacement deliveries the buyer has to set an appropriate period after consultation with SPINOGY If this is not the case SPINOGY is released from the liability of resulting consequences 07 If the warranty claim ...

Page 26: ...leted machine may only be put into operation until it has been determined that the machine into which the partly completed machine is to be installed complies with the purpose of the Machine Guideline 2006 42 EC and the EC Declaration of Conformity according to Annex II A is available The special technical documents belonging to the partly completed machine according to Annex VII Part B have been ...

Page 27: ...27 11 DECLARATION OF INSTALLATION SPINOGY GmbH Rev 05 2022 ...

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