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Please Check the contents of the XG Classic package
and confirm that all the items listed below are included.

Packing List

Control Base
Iron Holder
Soldering Iron
Cleaning Sponge
Hex Wrench
Documentation Package

(Figure 1)

When seeking Tip replacements, select Spike

genuine Soldering Iron Tips. Please refer to the

instruction on how to use, and care of Tips. If an

incompatible Tip made by another manufacturer is

used, the original performance of the Soldering

System may not be obtained. We take no

responsibility for any problem caused by using

products or parts made by another manufacturer.

!

CAUTION

Precautions

In this operation manual, “Warning” and “Caution” are

defined as follows:

!

WARNING:

Misuse may potentially cause death of,

or serious injury to, the user.

!

CAUTION:

Misuse may potentially cause injury to

the user or physical damage to the objects involved. For
your own safety, be sure to comply with these precautions.

2.

1
1
1
1
1
1

When the power is on, the Tip temperature is
between

(

). Since mishandl-

ing may lead to burns or fire, be sure to comply with
the following precautions.

392 F-896 F 200 C-480 C

!

CAUTION

Do not
Do not

touch the metal parts near the Tip.
use the product near inflammable items

and/or explosives.
Advise other people in the work area that the unit
can reach a very high temperature and should be
consid ered potentially dangerous.
Turn the power off while taking breaks and when
fin ished using the unit.
Before replacing parts or storing the unit, turn
the power off and allow the unit to cool to room
temperature.

To prevent damage to the unit and ensure a safe
working environment, be sure to comply with the
following precautions.

Do not

Do not

Do not

Do not

Do not

use the unit for applications other than

soldering.

turn on the power when the Soldering

Iron is not connected to the Control Base to
prevent any damage to the unit.

rap the Soldering Iron against any hard

surface to shake off soldering residual, or
otherwise subject the iron to severe shock.

modify the unit. Use only genuine

Spike replacement parts.

wet the unit or use the unit when your

hands are wet.
The soldering process will produce smoke, so
make sure the work area is well ventilated.

3.

XG Classic is one of a series of high quality soldering
systems featuring:

Features

High Efficiency and Low Interference

Switching technology designed circuit, allowing maxi-

mumefficiency reaching at least 80%

High power factor: Q

90%

Minimal interference, effectively restraining EMI and

RFI with zero voltage switching

Applying high open loop gain to improve the

temperature adjusting accuracy

This system allows the closest possible monitoring of

extremely small temperature variation of the Tip, thus
result ing the Soldering Iron to be in a state of constant
temperature for working purposes

Rapid heat up and recovery

High Temperature-Fidelity, Rapid Heat up and Recovery

Safe and Reliable

Sensitive protection against short circuit

Variable input voltage does not affect working

temperature

The sealed Iron Receptacle is convenient and safe for

operation. The Iron Holder Cover is designed to prevent

the Soldering Iron being accidentally touched

The power unit and the control system is isolated from

each other, only about 24V is used to drive the Heating

Element

The Soldering Iron is attached to the Base using a

heatresistant Cord Assembly and a five-pin, heavy

duty Plug

The Tip is grounded to ensure working voltage to

ground less than 2 milivolts

Original Design with Comfortable and Unique Style

This compact unit of modern style takes up little space

on the workbench. Stackable as shown so that two or
more Control Bases and/or an Iron Holder can be put
onto each other for more convenience. Combinatory so
that the Control Base and the Iron Holder can be used
together or separately at ease (See Figure 2)

4.

Summary of Contents for xg classic SGS-2000 series

Page 1: ...in China Normal use of this product could expose the user to solders containing lead which is known to the State of California to cause cancer and birth defects or other reproductive harm or other Pro...

Page 2: ...the Control Base to prevent any damage to the unit rap the Soldering Iron against any hard surface to shake off soldering residual or otherwise subject the iron to severe shock modify the unit Use on...

Page 3: ...h Iron Cord Assembly Plug Temperature Control Knob Front Panel Control Base Iron Holder Heating Indicator CAL Receptacle ESD Socket Back Panel Power Switch Fuse Fuse Box Power Plug Cord Assembly Solde...

Page 4: ...See Figure 8 Dampen the small Cleaning Sponge with water and then squeeze it dry Place it in one of the openings of the IronHolder See Figure 9 Add water daily to approximately the level as shown in F...

Page 5: ...nge Repeat until the oxides are completely removed Coat with new solder If the Tip is deformed or heavily eroded replace with a new one If any oxide film does form this can be cleaned by carefully rub...

Page 6: ...ng Element 1 Measure the resistance value between Pin 4 1 or 2 Pin 5 1 or 2 Disassembling the Iron unit If it is not the Heating Element and Sensor are touching This will result in damage of PWB 1 2 3...

Page 7: ...ated correctly Refer to Calibrating the Iron Temperature 9 Is the Tip seized Is the Tip swollen because of deterioration Replace the Tip and the Heating Element Check 8 Check 8 10 The indicator is not...

Page 8: ...Base Housing PWB Insulator Transistor Fastening Plate Front Panel Assembly Front Panel Front Panel Plate Front Panel Plate Potentiometer Mount Temperature Control Knob Five Pin Socket CAL Pot Plug Wat...

Page 9: ...GI 980 SGI 980S Soldering Iron Soldering Iron Nut Tip Enclosure Soldering Iron Tip Nipple Nipple Spring Heating Element Terminal Board Handle Handle Handle Cover Handle Cover Iron Cord Bushing Solderi...

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