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CZE MANUAL 

22 

Chapter 8 

F

ACTORY 

S

ERVICE

 

8.1 Warranty Repairs 

During the Warranty period, Spellman will repair all units 
free of charge.  The Warranty is void if the unit is worked 
on  by  other  than  Spellman  personnel.    See  the  Warranty 
in  the  rear  of  this  manual  for  more  information.    Follow 
the  return  procedures  described  in  Section  8.2.    The 
customer shall pay for shipping to and from Spellman.  

8.2 Factory Service Procedures 

Spellman  has  a  well-equipped  factory  repair  department. 
If a unit is returned to the factory for calibration or repair, 
a  detailed  description  of  the  specific  problem  should  be 
attached. 

For  all  units  returned  for  repair,  please  obtain  an 
authorization  to  ship  from  the  Customer  Service 
Department,  either  by  phone  or  mail  prior  to  shipping. 
When you call, please state the model and serial numbers, 
which  are  on  the  plate  on  the  rear  of  the  power  supply, 
and  the  purchase  order  number  for  the  repair.    A  Return 
Material  Authorization  Code  Number  (RMA  Number)  is 
needed  for  all  returns.    This  RMA  Number  should  be 
marked  clearly  on  the  outside  of  the  shipping  container. 
Packages  received  without  an  RMA  Number  will  be 
returned  to  the  customer.    The  Customer  shall  pay  for 
shipping to and from Spellman. 

A preliminary estimate for repairs will be given by phone 
by Customer Service.  A purchase order for this amount is 
requested upon issuance of the RMA Number.  A  more 
detailed estimate will be made when the power supply is 
received at the Spellman Repair Center.  In the event that 
repair work is extensive, Spellman will  call to seek 
additional authorization from your company before 
completing the repairs. 

8.3 Ordering Options and 
Modifications 

Many of the options listed in Chapter 5 can be retrofitted 
into Spellman power supplies by our factory.  For prices 
and arrangements, contact the Spellman Sales 
Department. 

8.4 Shipping Instructions 

All  power supplies returned to Spellman must be sent 
shipping prepaid.  Pack the units carefully and securely in 
a suitable container, preferably in the original container, if 
available.  The power supply should be surrounded by at 
least  four inches of shock absorbing material.  Please 
return all associated materials, i.e. high voltage output 
cables, interconnection cables, etc., so that we can 
examine and test the entire system. 

All correspondence and phone calls should be directed to: 

Spellman High Voltage Electronics Corp.

 

475 Wireless Boulevard 
Hauppauge, New York 11788 
TEL:  (631) 630-3000 FAX:  (631) 435-1620 
E-Mail:  

[email protected]

http://www.spellmanhv.com

118030-001  REV 

F

 

Summary of Contents for CZE Series

Page 1: ...DEL SERIAL DATE SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION 475 Wireless Blvd Hauppauge New York 11788 1 631 630 3000 FAX 1 631 435 1620 E mail sales spellmanhv com Website www spellmanhv com CZE MANUAL 118031 001 Rev D CZE SERIES ...

Page 2: ... aware of the electrical hazards WARNING note in the text call attention to hazards in operation of these units that could lead to possible injury or death CAUTION notes in the text indicate procedures to be followed to avoid possible damage to equipment Copyright 2000 Spellman High Voltage Electronics Corporation All Rights Reserved This information contained in this publication is derived in par...

Page 3: ...spannungsnetzteiles benötigen ca 5 Minuten um sich zu entladen Erden Sie sich nicht und arbeiten Sie nicht in feuchter oder nasser Umgebung Notwendige Reparaturen können es erforderlich machen den Gehäusedeckel während des Betriebes zu entfernen Reparaturen dürfen nur von qualifiziertem eingewiesenem Personal ausgeführt werden WARNING im folgenden Text weist auf gefährliche Operationen hin die zu ...

Page 4: ...de l alimentation Ne vous mettez pas à la masse ou ne travaillez pas sous conditions mouillées ou humides La maintenance peut nécessiter l enlèvement du couvercle lorsque l alimentation est encore allumée Les réparations doivent être effectuées par une personne qualifiée et connaissant les risques électriques Dans le manuel les notes marquées WARNING attire l attention sur les risques lors de la m...

Page 5: ...carica della capacità interna dell alimentatore ad alta tensione Non mettere a terra il proprio corpo oppure operare in ambienti bagnati o saturi d umidità SICUREZZA NELLA MANUTENZIONE Manutenzione potrebbe essere richiesta rimuovendo la copertura con apparecchio acceso La manutenzione deve essere svolta da personale qualificato coscio dei rischi elettrici Attenzione alle AVVERTENZE contenute nel ...

Page 6: ...äten des Hochspannungsnetzteiles benötigen ca 5 Minuten um sich zu entladen Erden Sie sich nicht und arbeiten Sie nicht in geuchter und Nasser Umgebung SERVICE SICHERHEIT Notwendige Reparaturen können es erforderlich machen den Gehäusedeckel wahrend des Betriebes zu enfernen Reparaturen düfren nur von qualifizierten eingewiesenem Personal ausgeführt werden Warnung im folgenden Text weist auf gefäh...

Page 7: ...3 1 Operation 7 3 2 Standard Features 7 4 PRINCIPLES OF OPERATION 4 1 Chassis 15 4 2 High Frequency Inverter 15 4 3 High Voltage Circuits 16 4 4 Control Circuits 16 4 5 Polarity Reversal 16 4 4 Options 16 5 OPTIONS 5 1 Floating Ground 17 5 2 Input Voltage 17 5 3 No Slow Start 17 5 4 Non Standard Slow Start 17 5 5 Extra Length Output Cable 17 5 6 Auxiliary Outputs 17 5 7 Custom Designed Models 17 6...

Page 8: ...OF FIGURES 2 1 CZE1000 Dimensions Connector Interface 5 2 2 CZE2000 Dimensions Connector Interface 6 3 1 Typical Operating Set Up CZE1000 10 3 2 Typical Operating Set Up CZE2000 10 3 3A Remote Programming Via Voltage Source 11 3 3B Remote Programming Via External Resistance 11 3 4 Remote Monitor 12 3 5 HV ON OFF Control 12 3 6 Polarity Control 13 3 7 Polarity Indicator 13 3 8 Mode Indicator 14 3 9...

Page 9: ...t the warranty for custom modules 1 2 CZE Specifications Output Control Voltage and current are externally programmable over the entire range from zero to maximum rating via 0 10VDC reference or potentiometer Other scale factors for control and monitoring can be provided i e 1 volt per 10KV 1 volt per 1mA etc Input Voltage 24Vdc 10 Consult the factory for other input voltages Voltage Regulation Lo...

Page 10: ...arity has been selected Mode Indicators The two mode outputs indicate which control loop is in control the voltage or the current regulation circuits 1 3 1 Remote Operating Features Remote Programming Allows remote adjustment of the output voltage and current via an external voltage source Remote Monitor Allows remote monitoring of the output voltage and current High Voltage Enable Disable Allows ...

Page 11: ...ries of CZE 1000 or 2000 4 The option code for all options that are included 5 Custom X number representing details listed in a separate specification control drawing CZE 30 P N 1000 2000 FG X Series Name Voltage Maximum Polarity Option X Number Custom CZE Series of Reversible Maximum Ratings kV mA Model Number 5 2 CZE5PN1000 2000 10 1 CZE10PN1000 2000 15 0 67 CZE15PN1000 2000 20 0 50 CZE20PN1000 ...

Page 12: ... high voltage power supplies and components are covered by warranty Custom and special order models with an X suffix in the model number are also covered by warranty 2 2 Mechanical Installation The CZE series module power supplies are designed for installation into existing or newly developed OEM equipment The power supply can also easily fit into bench top applications or test set requirements St...

Page 13: ...rent Test Point 16 Load Return 17 Ground Fault Indication 18 Spare Shield Ground Option Note If Enable Inhibit is not used connect Pin 3 to Pin 8 Remote Programming Permits remote adjustment of the output voltage and current via an external voltage source By adjusting the voltage source from 0V to 10V the desired output may be selected Remote Monitor Test points pins 4 and 5 of the input connector...

Page 14: ...CZE MANUAL 6 118030 001 REV F Figure 2 1 CZE1000 Dimensions Connector Interface ...

Page 15: ...icator 20 Current Return Test Point 21 Load Return 22 Ground Fault Indication 23 24 25 Spares Note If Enable Inhibit is not used connect Pin 4 to Pin 10 Remote Programming Permits remote adjustment of the output voltage and current via an external voltage source By adjusting the voltage source from 0V to 10V the desired output may be selected Remote Monitor Test points pins 5 and 6 of the input co...

Page 16: ...CZE MANUAL 5 118030 001 REV F Figure 2 2 CZE2000 Dimensions Connector Interface ...

Page 17: ...the rating of the available power source CZE series modules operate on 28Vdc unless ordered with a different input voltage option External fusing is recommended for the DC input power For the CZE series a 2 AMPHERE SLO BLO type fuse must be used C PROPER GROUNDING TECHNIQUE The chassis of high voltage power supplies must be grounded preferably to a water system ground using copper pipe or other ea...

Page 18: ...ly For enable disable signal connections an isolated relay or optocoupler should be used If possible analog programming and monitoring signals should be isolated via analog isolation amplifiers Spellman application engineers are available to assist in interface circuitry design All interface cables should be properly shielded All power supply signals should be referenced to the power supplies sign...

Page 19: ...4W resistor in series with the output and the LED Voltage and Current Mode Signals 15V is provided through a 3 3K resistor to drive an LED 15V on pin 19 indicates that the voltage regulator mode is selected 15V on pin 18 indicated that the current regulation mode is selected The internal control circuitry employs automatic crossover between voltage and current modes In the voltage mode the current...

Page 20: ...CZE MANUAL 9 118030 001 REV F Figure 3 1 CZE1000 Typical Operating Set Up Figure 3 2 CZE2000 Typical Operating Set up ...

Page 21: ... 118030 001 REV F Figure 3 3A CZE Remote Programming Via Voltage Source ____________________________________________________________________________________ Figure 3 3B CZE Remote Programming Via External Resistance ...

Page 22: ...CZE MANUAL 12 118030 001 REV F Figure 3 4 CZE Remote Monitoring ____________________________________________________________________________________ ...

Page 23: ...CZE MANUAL 13 118030 001 REV F Figure 3 5 CZE HV ON OFF Control ...

Page 24: ...CZE MANUAL 14 118030 001 REV F Figure 3 6 CZE Polarity Control ____________________________________________________________________________________ Figure 3 7 CZE Polarity Indicators ...

Page 25: ...CZE MANUAL 15 118030 001 REV F Figure 3 8 CZE Mode Indicators ____________________________________________________________________________________ Figure 3 9 GFI and Load Return ...

Page 26: ...is used Consult IEEE recommended practices for safety in high voltage testing 510 1983 WARNUNG Die verwendete und erzeugte Engergie des Hochspannungsnetzteiles kann tötlich sein Betreiben Sie das Hochspannungsnetzeil nur wenn Sie ausreichendes Kenntnis über mögliche Gefahren beim Ungang mit der Hochspannung haben Versuchen Sie nicht interne Schaltkreise oder elektrische Bauelemente die an das Hoch...

Page 27: ...uce high frequency ripple components The filter is then connected to the output limiting resistors These resistors limit the peak surge current in the event an arc or discharge occurring The limiting resistor output is connected to the output cable or connector provided 4 4 Control Circuits Control circuits are used for regulation monitoring pulse width control slow start and inhibit control Feedb...

Page 28: ...plies with different input voltage options will operate from the input voltage specified plus or minus a tolerance typically 10 5 3 No Slow Start NSS The no slow start option causes the output voltage of the power supply to rise within approximately 500 msec to the rated voltage upon Power Up 5 4 Non Standard Slow Start SS x The non standard slow start option allows the gradual rise time of the ou...

Page 29: ...CZE MANUAL 19 118030 001 REV F Figure 5 1 Floating Ground Interface Circuit ...

Page 30: ... High voltage test procedures are described in Bulletin STP 783 Standard Test Procedures for High Voltage Power Supplies Copies can be obtained from the Spellman Customer Service Department Test equipment including an oscilloscope a high impedance voltmeter and a high voltage divider such as the Spellman HVD 100 or HVD 200 is needed for performance tests All test components must be rated for opera...

Page 31: ... 2 Correspondence and Ordering Spare Parts Each power supply has an identification label on the rear of the chassis that bears its model and serial number When requesting engineering or applications information please state the model and serial number of the power supply If specific components or circuit sections are involved in the inquiry it is helpful to indicate the component symbol number s s...

Page 32: ...Customer shall pay for shipping to and from Spellman A preliminary estimate for repairs will be given by phone by Customer Service A purchase order for this amount is requested upon issuance of the RMA Number A more detailed estimate will be made when the power supply is received at the Spellman Repair Center In the event that repair work is extensive Spellman will call to seek additional authoriz...

Page 33: ...To obtain information on Spellman s product warranty please visit our website at http www spellmanhv com en About Warranty aspx ...

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