background image

© Titan Tool Inc.  All rights reserved.

27

Specifications

Maximum Working Pressure............5000 psi (345 bar)
Filter Area.........................................18 In2 (116 cm2)
Outlet Ports ......................................(1) 1/4" NPT(F) for bleed

valve
(1) 3/8" NPT(F) with 1/4
NPSM(M) hose connection
(1) 3/8" NPT(F) plugged for
additional gun hookup.

Wetted Parts ....................................Carbon steel with electroless

nickel and cadmium plating,

 

stainless steel, tungsten

 

carbide, 

PTFE

Operation

The 930 Series Outlet Manifold Filter has a built in spring
actuated check valve. It uses a replaceable filter element with a
stainless steel check ball permanently trapped inside the
element. The element is available in the following screen sizes:

Part #

Mesh

Typical Applications

930-005

5

Heavy materials, high builds, block 
filters, elastomerics, multicolors, etc.

930-006

50*

Conventional architectural and
protective coatings

930-007

100

Lacquers, stains, fine finishes

The filter cap has a long stem which acts as a spring guide and

 

controls ball travel within the filter element. The filter body has a

 

replaceable tungsten carbide seat which is secured by a 

PTFE 

o-ring. 
The incorporation of this spring loaded check valve into the filter
manifold greatly reduces hydraulic shock at stroke changeover
and reduces opportunity for hydraulic stalls. Always use the 930
Series Filter Element / Check Ball in the PowrTwin 5500DI
System. Do not use 920 Series filter elements. Do not run the
system without a 930 Series filter element/check ball. When
using heavy high viscosity materials, use the 5-mesh filter
element/check ball. 

Cleaning

Clean filter regularly. Dirty or clogged filters can greatly reduce
filtering ability and cause a number of system problems including
poor spray patterns, clogged spray tips, etc. 
To clean the filter, shutoff system and relieve all system pressure.
See the Pressure Relief Procedure on Page 12. 
Remove filter cap with spring guide (1) and spring (2). Pull filter
element with check ball (3) straight out of filter body (8).
Thoroughly clean inside filter body (8) filter element with check
ball (3) and filter cap with spring guide (1) with appropriate
solvent. Use care in handling parts as dirt, debris, scratches or
nicks may prevent o-rings or gaskets from sealing. 
The 930 Series Filter Elements filter from the inside out. Be
certain to clean the screen element thoroughly on the inside.
Soak in solvent to loosen hardened paint. etc. or replace.

Service

1. Inspect ball trapped inside filter element (3). If ball has

pressure cuts or scratches, replace filter element.

2. If ball is cut, remove 

PTFE

 o-ring (6) with an o-ring pick and

remove Tungsten carbide seat (7). Check carbide seat for
nicks or grooves. If seat is nicked or grooved replace.

3. Removal of the 

PTFE

 o-ring (6) for seat (7) inspection will

damage the o-ring and require replacement.

4. Remove the spring (2) from the filter cap (1). Measure the

length of the spring, uncompressed. If it measures less than
3/4" from end to end, replace. Push spring back onto spring
guide until it "snaps" in place.

5. Inspect the 

PTFE

 gaskets (4, 5) and o-ring for deformity,

nicks, cuts, etc. Replace as required.

NOTE: Inspect all parts thoroughly.

Reassembly

After inspecting and cleaning all parts, reassemble the filter
assembly.

1. Place Tungsten carbide seat (7) in filter body, using care to

place the beveled side up.

2. Place 

PTFE

 o-ring (6) in groove on the outer diameter of the

Tungsten carbide seat (7).

3. Place filter element/check ball (3) back in filter body (8).

4. Place spring (2) back onto spring guide in filter cap (1). Push

spring onto guide rod until it "snaps" in place.

5. Place thin 

PTFE

 gasket (5) onto step at top of the filter body

(8).

6. Place thick 

PTFE

 gasket (4) onto top of the gasket (5).

7. Tighten filter cap (1) onto filter body (8). This will engage o-

ring (6) against Tungsten carbide seat (7).

NOTE: The top and bottom of the filter element/check

ball are identical.

NOTE:

 

The 

PTFE

 o-ring (6) and 

PTFE

 gaskets (4, 5) are

packaged in the Filter Service Kit (P/N 930-050).

Summary of Contents for 449-500

Page 1: ...ons Please read and retain for reference Model Number 449 500 NOTE This manual contains important warnings and instructions Please read and retain for reference NOTE This manual contains important war...

Page 2: ...ess steel or hard chrome used by any other paint pump manufacturer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corrosion and abrasi...

Page 3: ...ess steel tung sten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units AC Electric DC Electric Delivery GPM 1 50 1 25 LPM 5 70 4 70 Cycle Rate Gallon 55 L...

Page 4: ...4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explo...

Page 5: ...instructions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manufacturer s safety precautions and warnings Never spray flam...

Page 6: ...a operaci n de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosi n con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre...

Page 7: ...s du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de substances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int rieur 8 Le moteur lect...

Page 8: ...ulic Motor Paint Filter Bleed Line Fluid Pump Siphon Tube Inlet Screen Hose Rack Elevator Elevator Carriage Hydraulic Return Hose Hydraulic Fluid Fill and Dipstick Hydraulic Pressure Hose Gas Tank Muf...

Page 9: ...f before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the...

Page 10: ...tup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the...

Page 11: ...essure bleed valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the...

Page 12: ...mp Service Instructions section near the back of this manual for maintenance and service instructions on the fluid pump Basic Engine Maintenance For detailed engine maintenance and technical specifica...

Page 13: ...e orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper...

Page 14: ...ery Same as above DISTORTED Plugged or worn nozzle tip Clean or replace nozzle tip PATTERN EXPANDING Suction leak Inspect for suction hose leak CONTRACTING SURGE Pulsating fluid delivery Change to a s...

Page 15: ...s will help determine if center O Ring is blown on spool valve If hot Note Engine labors at stall remove and replace O Ring on both strokes Bad hydraulic pump Replace hydraulic pump Troubleshooting Gu...

Page 16: ...scription 1 449 050 Motor Pump Assembly 2 930 511 Filter Assembly Outlet Manifold 3 451 050 Cart Assembly 4 451 060 Elevator 5 Hydraulic System 6 506 130 Convertokit 5 5 HP Honda Gasoline Parts Lists...

Page 17: ...5 7 2 AC Electric Convertokit 506 249 506 248 Item Part Description Qty Qty 1 860 501 Stop nut 6 6 2 860 002 Lock washer 6 6 3 860 004 Flat washer 12 12 4 978 382 Motor electric 3 HP 60 Cycle 220 V 1...

Page 18: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 10 977 228 Pulley 1 1 977 225 Pulley 1 11 590 068 Handle g...

Page 19: ...ommutator for burning excessive pitting or gouging A black color on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the...

Page 20: ...olt 2 23 590 525 Frame 1 24 451 035 Guide 2 25 451 084 Elevator slide 1 Item Part Description Quantity 26 862 001 Washer 4 27 451 042 Fastener 1 28 700 784 Screw 1 29 862 472 Screw 1 30 451 041 Pin 2...

Page 21: ...ose assembly 1 29 451 027 Pressure hose assembly 1 30 451 029 Fitting 1 31 192 051 Elbow 1 32 449 626 Filler cap w dipstick 1 33 449 614 Tube assembly 1 34 449 609 Hydraulic By Pass 1 35 449 610 Hydra...

Page 22: ...r and a pipe wrench can be used to unthread the cylinder 23 from the motor pump block 25 5 To remove connecting rod pin 2 in Fluid Pump parts list slide the ring up with a small screwdriver and then p...

Page 23: ...se Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed b...

Page 24: ...n 14 The tee assembly 27 and the elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on...

Page 25: ...p block 12 Align the holes in displacement rod 6 and the hydraulic piston rod and insert connecting pin 2 13 Thread the short threads of pump cylinder 11 into the pump block and tighten with a strap w...

Page 26: ...there has been leakage from the valve stem the PTFE o ring should be replaced All non moving threads must be assembled with Speeflo Loctite Sealant P N 426 051 CAUTION NOTE The valve stem stop must b...

Page 27: ...1 and spring 2 Pull filter element with check ball 3 straight out of filter body 8 Thoroughly clean inside filter body 8 filter element with check ball 3 and filter cap with spring guide 1 with appro...

Page 28: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Page 29: ...Ball Valves 1 4 975 213 3 Gun Manifold with Ball Valves 1 4 975 312 2 Gun Manifold with Ball Valves 3 8 975 313 3 Gun Manifold with Ball Valves 3 8 Steps 1 2 Step 3 Step 4 Step 5 Cautions Lubricate Lu...

Page 30: ...30 Titan Tool Inc All rights reserved Notes...

Page 31: ...Titan Tool Inc All rights reserved 31 Notes...

Page 32: ...ons or instructions Purchaser must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claime...

Reviews: