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Spectron Gas Control Systems GmbH

Commissioning | 6

GES_E71-VCR_0222

15

6 Commissioning

6.1 Preparations for commissioning

Purge the armature prior to initial commissioning! It is imperative to adhere to the direction of
the gas flow when doing this! You must not purge counter to the usual direction of flow (from the
tapping point to the process gas source), as this can flush debris resulting from the installation
work, for example, back into the armature.

The connecting threads and connecting surfaces of the gas source valves as well as the sealing
rings must be checked to ensure that they are in perfect condition.

Always turn shut-off valves as far as the stop when opening or closing them.

Make sure that:

– the fittings are marked for the corresponding gas type,

– all protective caps have been removed,

– the assembly has been correctly carried out and a leak test has been performed,

– all valves are closed (the red marking is visible in the handwheel window)

– the pressure regulator has been depressurised (if possible),

– the purge gas supply (only standard for SP4 and SP6) is in operation,

– the on-site exhaust gas system is functional at all times and is in operation,

– all shut-off armatures are checked for loose connections and

– the controller is in operation.

6.2 Procedure for commissioning

Flushing in the entire line network to the process must be implemented via a waste gas valve on
the process. To do this, refer to the system documentation for the consumer.

1. Close all valves and fully depressurise the pressure regulator by turning the of the hand-

wheel anticlockwise as far as it will go.

2. Open the process gas source valve and, if necessary, the downstream valves. Ensure that

the pressure regulator is not subjected to a pressure surge.

3. Slowly set the pressure regulator to the required outlet pressure. The process source pres-

sure and the gas type properties are to be taken into account here.

During regular operation, the system will be in supply mode.

For interrupting the supply or decommissioning, close all valves and fully depressurise the pres-
sure regulator by turning of the handwheel anti-clockwise as far as it will go.

Summary of Contents for spectropur E71-VCR

Page 1: ...User manual Pressure regulator E71 VCR 02 2022 ...

Page 2: ...erating and maintenance personnel 10 4 Design and function 11 4 1 Design 11 4 2 Functional description 12 4 3 Technical data 12 4 4 Boundaries and interfaces 12 5 Installation 14 5 1 General information 14 5 2 Installation work 14 5 2 1 Connecting the incoming and outgoing lines 14 5 3 Checking the armature 14 6 Commissioning 15 6 1 Preparations for commissioning 15 6 2 Procedure for commissioning...

Page 3: ...njury or damage to the system a Access to the user manual by the operating and maintenance personnel must be absolutely ensured at all times b A copy of the system documentation including the user manual must therefore be kept either on the system or in a suitable and accessible location NOTICE Additional components At the customer s request this product can be equipped with additional components ...

Page 4: ...ual The area in which hazards can occur when used as intended is the area around the Pressure regulator The danger zone changes depending on the system status and use 2 2 Misuse Any improper use constitutes misuse Pressure regulator may only be used for the specified gases and in the specified pressure range Pressure regulator with electrical components without marking according to EU Directive 20...

Page 5: ...diation vapours dusts and waste water do not oc cur in the regular operation of the product 2 5 Standards and laws The design and construction of the Pressure regulator is subject to the following standards and directives 2006 42 EC Machinery Directive 2014 68 EU Pressure Equipment Directive 2014 34 EU ATEX directives DIN EN ISO 12100 2010 Safety of Machinery Safety data sheet for the gases used P...

Page 6: ...2 Description Spectron Gas Control Systems GmbH 6 GES_E71 VCR_0222 EIGA documents ...

Page 7: ... to the system which result in a change in function b It is not possible to outline and cover in this manual all hazards arising from the environment or unforeseeable operating conditions of the system In the Safety Instructions chapter Users are informed regarding hazards residual risks and measures for risk reduction The presentation of the safety instructions and the symbols is explained Basic ...

Page 8: ...ing and naked flame are strictly prohibited DANGER Intended use Operation of the product with gases other than those specified or outside the limits may result in dangerous reactions in the system Incorrect use poses considerable risks to operating person nel and the environment a Only use the product for gases for which it was designed b Only use the product in the specified limit values for pres...

Page 9: ...ble risk of injury a Never work on the product unattended or unannounced b Observe the site safety rules and permission procedure WARNING Maintenance Incorrect maintenance or maintenance work performed at the incorrect time can result in dam age to the system or injury to persons a To avoid static charges do not clean the product using dry cloths Use damp cotton cloths b The maintenance intervals ...

Page 10: ...stem must be familiar with the functions and dangers associated with the overall system Instruction on the system is to be documented in writing Maintenance and repair work should only be carried out by specially trained personnel All operators as well as personnel who regularly enter the area must be trained on a minimum of the following topics Alarm rules at the site and conduct in the event of ...

Page 11: ... design E71 VCR The design described is an example The product design may vary depending on the configura tion Item Description Short name Connection 1 Inlet Cylinder connection screw or female thread See data sheet or indi vidual configuration 2 Pre pressure gauge PG P1 3 Pressure setting PR 4 Outlet pressure gauge PG P2 5 Process gas connection 6 Label ...

Page 12: ...stead rises slightly as the inlet pressure decreases e g caused by a draining cylinder 4 3 Technical data NOTICE The technical data can be taken from the data sheet for the relevant product If this is not avail able you can view and download it at www spectron de The maximum input and output pressures and the gas type are given on the identification or la bel 4 4 Boundaries and interfaces The scop...

Page 13: ...Spectron Gas Control Systems GmbH Design and function 4 GES_E71 VCR_0222 13 Lighting Controller ...

Page 14: ... in the safety data sheets Familiarise yourself with the necessary work steps see Installation work 14 and prepare the necessary tools 5 2 Installation work 5 2 1 Connecting the incoming and outgoing lines All lines must be connected in accordance with the applicable standards and specifications and tested with purge gas pressure test and leak test The specifications on dimensioning of the connect...

Page 15: ...ure regulator has been depressurised if possible the purge gas supply only standard for SP4 and SP6 is in operation the on site exhaust gas system is functional at all times and is in operation all shut off armatures are checked for loose connections and the controller is in operation 6 2 Procedure for commissioning Flushing in the entire line network to the process must be implemented via a waste...

Page 16: ...uding the user manual must therefore be kept either on the system or in a suitable and accessible location WARNING Working on the product If an accident occurs when working on the product there is a considerable risk of injury a Never work on the product unattended or unannounced b Observe the site safety rules and permission procedure WARNING Maintenance Incorrect maintenance or maintenance work ...

Page 17: ...operator The documentation should indicate who carried out which work and when proof of maintenance It is only permitted to use original spare parts or equivalent spare parts as well as suitable tools The recommended maintenance and test intervals are to be observed Also observe the manu facturer s documents The causes of possible defects are to be investigated e g damage unusual noises overheat i...

Page 18: ...permitted to be re used following disassembly All components must be disposed correctly NOTICE Lighting Incorrect switching actions or confusion can occur due to inadequate lighting a Ensure sufficient lighting in accordance with the statutory regulations Before dismantling and disposal of the product it must be taken out of operation and purged The product must then be disconnected from the auxil...

Page 19: ...sposal must be carried out in accordance with the official and legal require ments at the site of the system The operator must produce a risk assessment and work instruc tions before dismantling A piece of equipment may only be disposed of when the decontamina tion declaration has been provided completed in full ...

Page 20: ...Spectron Gas Control Systems GmbH Fritz Klatte Str 8 D 65933 Frankfurt Tel 49 0 69 38016 0 Fax 49 0 69 38016 200 info spectron de www spectron de ...

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