background image

8999128: v1 03/09/2018 

Page 7.1 of 7.7 pages 

 

    Original instructions (ENGLISH) 

Website:  www.spearheadmachinery.com 

Maintenance 

 

DANGER!

 If you experience trouble, you must switch off the tractor, remove the ignition key and get out of the 

tractor to determine the extent of the problem and, where necessary, perform any work required on the 
machine. 

 
Remember all maintenance work must be carried out by trained and qualified personnel with the machine stopped. 
Maintenance and repair work must not be performed outdoors, and should instead be carried out in a suitably equipped 
workshop. 
 

WARNING!

 You must wear suitable Personal Protective Equipment (PPE) when using, adjusting, servicing, 

repairing or handling the machine; see Section 2.4. 
 
 

WARNING!

 Before performing any maintenance work, you must switch off the tractor, remove the keys (and 

keep them in a safe place) and disconnect the PTO shaft. 
 
 

WARNING!

 Waste oil qualifies as hazardous waste according to current law and, as such, must not be 

released into the environment; it should be recovered and disposed of through suitable collection centres. 
 
Consequently, contact your nearest environment agency concerned with the collection and disposal of waste 
oil before commencing any maintenance work, you must follow the procedure below: 
 

7.0.1.  While maintenance work is in progress, the machine must be positioned on level solid ground; 
7.0.2. 

Switch off the tractor’s engine, apply the parking brake and remove the key from the ignition; 

7.0.3.  Always use suitable Personal Protective Equipment (safety footwear, overalls, work gloves and dust mask); 

see Section 2.4; 

7.0.4.  Take all accident-prevention precautions prescribed for the job at hand; 
7.0.5.  If you are using compressed air to clean the machine, you must wear suitable eye protection; 
7.0.6.  Do not perform repairs you are not familiar with. Always follow the instructions and, if none are available, seek 

advice from the supplier or expert personnel; 

7.0.7.  Replace hydraulic hoses whenever they are damaged and, in any case, at least every 5 years; 
7.0.8.  Do not use any lifting points other than those provided for this purpose; see Figure 2.2 and Figure 3.1; 
7.0.9.  Make sure the hoisting device chosen is suitable for the job at hand in compliance with safety standards; 
7.0.10.  D

o not keep the tractor’s engine running indoors where there is no ventilation system to remove harmful 

exhaust gases that build up in the air; 

7.0.11.  Avoid prolonged and repeated contact with fuels/lubricants/fluids on the skin as they could cause skin 

disorders or other syndromes; 

7.0.12.  Do not swallow fuels/lubricants/fluids. In case of accidental contact with eyes, flush the affected part with plenty 

of water; 

7.0.13.  Take extra care around oil/emptied fluid, which can be very hot; 
7.0.14.  Do not perform welding indoors or anywhere without sufficient ventilation; 
7.0.15.  Do not perform welding on or around painted surfaces to avoid the release of toxic vapours. Remove paint with 

suitable products, then wash the surfaces and allow them to dry; 

7.0.16.  Vent pressure from circuits before performing any work on them; 
7.0.17.  Do not use hands to search for pressurized fluid leaks; 
7.0.18.  Escaping fluid under pressure can penetrate the skin and eyes with extremely serious consequences. 
 

7.1 

Maintenance work that can be performed by the operator 

 
The work described in the following points does not require any special expertise. The operator must be familiar with 
the procedures and follow the relevant instructions carefully, and must put the machine out of service first. Routine 
checks and maintenance work must be performed at the stated intervals following the procedures given and are the 
responsibility of the operator. Failure to comply with maintenance rules and intervals has a negative effect on machine 
operation and its service life and, consequently, shall void the warranty. Perform maintenance at shorter intervals when 
working under demanding operating conditions (frequent stopping and starting, lengthy winter season, e.t.c). 
 
 
 
 
 
 
 

Summary of Contents for SNIPER 600 SHD

Page 1: ...8999128 v1 03 09 2018 Page 1 1 of 1 12 pages Original instructions ENGLISH Website www spearheadmachinery com SNIPER 600 SHD September 2018 8999128...

Page 2: ...rie est localis e sur le central de machine Ceci est important pour la commande de pieces detachees Pensez a noter tous les numeros et toutes les letters Les informations donnees dans ce manuel sont...

Page 3: ...called FLAIL MULCHER SERIES TS TWIN MODEL SERIAL NO YEAR TS TWIN 600 To which this declaration refers complies with the following legislative provisions and harmonised product standards Directive 2006...

Page 4: ...Spearhead who prohibits the complete or partial reproduction of the same unless written approval has been issued by the Spearhead Data illustrations and descriptions in the manual cannot be considered...

Page 5: ...ing 1 4 1 3 Hydraulic hoses for opening rear doors if fitted 1 4 2 Line of sight 2 5 Use of the machine 1 5 1 Connecting the machine to the tractor 1 5 2 Starting the machine 3 5 3 Commencing work 4 5...

Page 6: ...ccessories 1 8 2 Method for requesting accessories 1 9 Troubleshooting 1 10 Spare Parts 1 11 Warranty Information 1 11 1 Warranty policy 1 11 1 1 Warranty registration 1 11 1 2 Limited warranties 1 11...

Page 7: ...he tools would come into contact with stones with the extremely hazardous result of stones being flung off at great speed In addition the tools would fail mechanically straight away with just as serio...

Page 8: ...8999128 v1 03 09 2018 Page 1 8 of 1 12 pages Original instructions ENGLISH Website www spearheadmachinery com Figure 1 1 Spearhead Sniper 600 SHD Figure 1 2...

Page 9: ...ng the machine to the tractor and the drive assembly that incorporates a gearbox and two belt drives to transfer power from the tractor s power take off to the rotors The flail mower consists of the f...

Page 10: ...8999128 v1 03 09 2018 Page 1 10 of 1 12 pages Original instructions ENGLISH Website www spearheadmachinery com Figure 1 3...

Page 11: ...ent regulations For this reason the plate should never therefore be removed nor be used for other purposes if the flail mower is dismantled it should be destroyed to prevent any form of abuse 1 4 Mach...

Page 12: ...x76 1 5 Sound Level The sound level emitted by the machine has been measured on a similar model with the equipment working under no load conditions Sound pressure level at driver s seat with cab less...

Page 13: ...id person EXPOSED PERSON A person fully or partly in a hazardous area OPERATOR The person or personnel in charge of the installation the operation the adjusting the cleaning the repairing and the movi...

Page 14: ...e operating and maintenance manual stopped the machine and removed the key 8 WARNING DANGER Rotating tool hazard Keep clear 3 ATTENTION Do not perform adjustment and maintenance work until you have re...

Page 15: ...r to protect the face and eyes from vegetable fragments which may be projected outwards during flail mowing It is mandatory to use protective muffs in order to safeguard hearing from noise from the eq...

Page 16: ...ere possible store the machine indoors or under shelter on a level stable surface 2 5 2 7 When carried out with due care this procedure will ensure the equipment is in full working order and in a perf...

Page 17: ...of repair The machine must not be left unattended while the tractor is running Keep the machine clean of foreign matter debris tools other foreign objects which could interfere with its operation and...

Page 18: ......

Page 19: ...ceeding with lifting operations make sure that any mobile machine elements have been secured properly Lift the machine with extreme caution and transfer it slowly without any abrupt movements Lifting...

Page 20: ...ee Figure 3 2 1 to ensure they are positioned correctly Under no circumstances should the PTO be engaged while the machine is in the folded position to prevent inevitable damage to the driveline Check...

Page 21: ...positions must be connected to one of the double acting control valves on the tractor For information on connection procedures and system features on the tractor refer to the relevant user guide The...

Page 22: ...chinery com 4 2 Line of sight Work areas can be checked using the tractor s rear view mirrors or viewed directly by the operator When reversing blind spots can be created that cannot be seen in rear v...

Page 23: ...tion key and get out 5 1 3 Insert the hitch pins and relevant safety cotter pins 5 1 4 Connect the machine s adjustable top link see Figure 5 1 3 to the tractor lift the machine until the machine and...

Page 24: ...t it turns when running at full speed approx 2000 rpm On tractors featuring a power take off that stops as soon as it is disengaged the PTO shaft must be fitted with a device known as an overrun that...

Page 25: ...chine guards are intact and in perfect working order DANGER Bring the machine up to operating speed gradually Start working once the power take off is running at full speed and gradually lower the mac...

Page 26: ...ne speed 5 4 3 Disengage the PTO control on the tractor 5 4 4 Wait for the rotors to stop turning DANGER Due to inertia the rotors take a few minutes to stop turning even once the power take off on th...

Page 27: ...gaged the tractor s power take off and that the rotors have come to a halt bear in mind that inertia can mean the rotor takes even a few minutes to stop once the power take off has been disengaged Als...

Page 28: ......

Page 29: ...ng brake on the PTO disengaged and the key removed from the ignition and kept in a safe place Adjust the height of the rear rollers and side skids so that the PTO is parallel to the ground when the ma...

Page 30: ...kids see Section 6 2 1 The roller may also feature a scraper namely a device designed to clean the roller that in turn must be positioned correctly with respect to the roller To adjust the position of...

Page 31: ...s of operation and the height is no longer correct Figure 6 4 DANGER Adjusting the counter knives involves lifting the machine and must therefore be carried out using suitable equipment at a workshop...

Page 32: ...t tension precede as follows making reference to Figure 6 6 6 4 4 Loosen the four nuts 1 2 3 and 4 6 4 5 Adjust with nut 5 turning clockwise increases tension anticlockwise slackens the belts 6 4 6 On...

Page 33: ...the supplier or expert personnel 7 0 7 Replace hydraulic hoses whenever they are damaged and in any case at least every 5 years 7 0 8 Do not use any lifting points other than those provided for this...

Page 34: ...otor mounts opposite side to drive belts 7 3 Greasing Only use a manual grease pump to avoid busting the seals on the bearings and pipes the grease travels through Use SKF LGHT3 grease or equivalent g...

Page 35: ...cap see Figure 7 7 Use EP90 or equivalent grade oil 7 3 2 3 Check drive belt tension see Section 6 4 Figure 7 6 Figure 7 7 7 3 3 Greasing requirements every 400 hours 7 3 3 1 Change gearbox oil 7 3 3...

Page 36: ...at material is not being cut perfectly Using the machine with flails that are not sharp will have a negative effect on the quality of the work Figure 7 8 7 5 2 Replacing the flails When the flails wea...

Page 37: ...ace all belts to ensure forces are distributed correctly Drive belts should be replaced with the machine rested on the ground with the tractor switched off the PTO disengaged the parking brake on and...

Page 38: ...question 7 6 1 6 Refit the guard see Figure 7 15 6 7 6 1 7 Refit and tighten the five nuts see Figure 7 15 1 2 3 4 and 5 7 6 1 8 Once you have finished replacing the belts adjust tension as described...

Page 39: ...t on the machine Make sure there is no straw hay or flammable material left on any parts of the machine that get hot Make sure the machine s cables are in a good state of repair Should you find that t...

Page 40: ......

Page 41: ...ne at the back keeping it the correct distance off the ground Rear wheels Used instead of rollers the wheels support the machine at the back keeping it the correct distance off the ground Spearhead Ma...

Page 42: ......

Page 43: ...CAUSE SOLUTION Uneven cutting finish Flails worn or damaged Replace flails Machine not adjusted properly Perform adjustments Machine clogged Decrease ground speed Flails wear out too quickly Stony gro...

Page 44: ......

Page 45: ...artment To obtain correct part numbers either refer to the parts manual specific to the serial number of your machine which is supplied in a document holder attached to the machine or use the Spearhea...

Page 46: ......

Page 47: ...hould be drained of oil and securely plugged to prevent seepage and foreign body ingress Certain other components electrical items for example may require particular care when packing to avoid damage...

Page 48: ...for delay in repair or submitting warranty claims All claims must be submitted by an authorised Spearhead Service Dealer within 30 days of the date of repair Following examination of the claim and par...

Page 49: ...aler within 10 days of delivery and installation The correct part numbers must be quoted when ordering spares see section 11 3 below IMPORTANT Any pumps motors gearboxes rams or electric control units...

Page 50: ...8999128 v1 03 09 2018 Page 12 2 of 12 1 pages Original instructions ENGLISH Website www spearheadmachinery com...

Reviews: