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18

Q2000HD, Q2500HD & Q2800HD Flail mower

Spearhead

Trouble shooting

Proble m

C ause

Solution

O il level inc orrec t

C hec k oil level

O il grade inc orrec t

C hec k oil grade

Im plem ent overloaded 

R educ e forw ard s peed

W rong PTO  s peed

Ens ure trac tor PTO  s peed 
m atc hes  im plem ent

Belt and pulley c ondition

R eplac e if nec es s ary 

Pulley alignm ent

C hec k alignm ent

Inc orrec t belt tens ion

Tens ion belts  to s pec .

O verloading of im plem ent

R educ e forw ard s peed or 
inc reas e height of c ut

W orking angle too great

R educ e offs et of im plem ent 

Shaft inc orrec t length i.e. 
bottom ing out 

R es iz e PTO  s haft as  
rec om m ended 

Lac k of m aintenanc e

Greas e PTO  s haft as  
rec om m ended

Flails  w orn

R eplac e w orn flails

R otor s peed/direc tion

C hec k trac tor PTO  s peed

C rop c ondition

Look for s uitable c onditions

R otor out of balanc e

See rotor vibration

W ire/s tring in bearing

R eplac e bearings

Lac k of m aintenanc e

R e-balanc e/replac e rotor

W ater in bearing

R em ove debris

R otor bearing failure

Gearbox O verheating

Exc es s ive Belt W ear

PTO  w ear UJ failure

C ut quality

Note:
When operating in arduous conditions with a tractor of more than 80hp, you can reduce the strain
on the drive line by:

a)

running with 1000 speed setup

b)

keeping the PTO shaft straight.

Summary of Contents for Q2000HD

Page 1: ...n are inevitable Should you find the information given in this book different to the machine it relates to please contact the After Sales Department for advice Please ensure that this manual is handed...

Page 2: ...ontents of this manual before being allowed to proceed If the machine is resold the Operators Manual must be given to the new owner Fill in the details below you will find it useful to refer to when o...

Page 3: ...other national standards associated with its design and constructions as listed in the Technical File Signed Status Date on behalf of Spearhead Machinery Ltd Genral Manager Genral Manager Genral Manag...

Page 4: ...nts 7 Attaching to the Tractor 8 Setting Up and Adjustment 9 Height Adjustment 9 Mechanical Offset 9 Optional Hydraulic Offset 9 Front Linkage Mounting 10 540 or 1000 rpm 10 Operation 11 Rotor Care 12...

Page 5: ...ensure that the machine is firmly on the ground and the rotor has stopped spinning n Never stop the engine with the PTO engaged n Always check that all guards are properly fitted check there are no d...

Page 6: ...ing Warning Do not remove open guard Warning Beware of overhead electrical powerline Warning Shut off engine remove key Warning Beware of escaping fluid Warning Carefully read operator s manual before...

Page 7: ...n Spearhead strongly recommend 50 90hp 4 cylinder tractor with category 2 rear linkage n Minimum tractor weight including ballast must be 2500kg n PTO must be independent live drive to enable continu...

Page 8: ...ime it may be necessary to adjust the length There should be maximum engagement of the sliding tubes without bottoming at the shortest operation position To check first connect the mower to the tracto...

Page 9: ...fitted Mechanical offset The linkage A frame Fig 3 can be moved along the tube to obtain numerous settings from central to fully offset by simply slackening the clamping bolts positioning the A frame...

Page 10: ...nkage mounting Simply remove the clamping bolts and revolve the A frame through 180 so the linkage mounting pins are facing the rear of the mower It is recommended the slotted hole in the top link bra...

Page 11: ...sible forward speed bearing in mind the density of growth the terrain and the available horsepower taking extra care when turning particularly on slopes When turning it is not necessary to lift the ma...

Page 12: ...ng in very stringent conditions to comply with our rigid quality control requirements Never operate with bolts loose or flails missing Never change to a different spec or type of flail this will immed...

Page 13: ...eck that all gearbox bolts are tight When the machine is new there will be a bedding in period when very frequent checking is important It is imperative the grub screws are checked on the taper locks...

Page 14: ...ssing This will cause severe vibration and lead to rapid bearing wear and quickly cause the hood to crack n Blunt flails leave an untidy finish and absorb excessive power when re sharpening always wea...

Page 15: ...washing until fresh grease shows at least 50 pumps Dismantle and clean PTO sliding surfaces and re grease universal joints Lubricate sliding head stock bushes Regulary n Check the condition of drive b...

Page 16: ...extra protection and to prolong life of the skids special hard facing rods can be used Storage At the end of the season before storing thoroughly wash the machine removing all traces of grass and dirt...

Page 17: ...en transporting offset machines on the highway due to their width Max 20mph on highway Servicing and maintenance Gearbox Inspect seals check bolts for tightness Flail rotor Check bolts for tightness c...

Page 18: ...of implement Shaft incorrect length i e bottoming out Resize PTO shaft as recomm ended Lack of maintenance Grease PTO shaft as recomm ended Flails worn Replace worn flails Rotor speed direction Check...

Page 19: ...gs bushes linkage pins top links ball ends unless there is a manufacturing or material defect or the cost of normal servicing items such as oils and lubricants 5 This warranty does not cover any expen...

Page 20: ...e first anniversary of the date of sale and the Service Report form must have been completed and stamped by the servicing dealer or Spearhead Service Engineer and sent to Spearhead within 14 days afte...

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