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BEF200-1

Operating Manual

BASIC MAINTENANCE CHECKLIST

DAILY:

(or every 8hrs to 10hrs)

Check the cutters

Check the flail shafts

Check all nuts and bolts for tightness

Check the belt tension

Check the plugs and cables

WEEKLY:

All the above with the following: -

Grease all moving parts on the height adjustment mechanism

Remove the side plate

Check the drum

Check the drive shaft bearings

Check the drive bush

Check the drive shaft

Check the support wheels and grease.

MONTHLY:

All the above with the following: -

Strip down fully the winding mechanism

Clean all threads and re grease

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Summary of Contents for BEF200-1

Page 1: ...s only to be used as a guideline The SPE machines are manufactured and covered by SPE design registrations granted and pending SPE International Ltd reserves the right to alter the equipment design and specification as required without notice The SPE product range is subject to amendment and improvement as a result of on going research Honeyholes Lane Dunholme Lincoln LN2 3SU England Tel 44 0 1673...

Page 2: ......

Page 3: ...trical components should be carried out by authorised personnel Failure to follow these instructions could result in damage to the machine and or serious personal injury or death WARNING Failure to follow these instructions may result in serious personal injury or death SPE disclaims all responsibility for damage to persons or objects arising as a consequence of incorrect handling of the machine a...

Page 4: ...10 12 Cutter Drum Set Up 13 Spare Parts Breakdown BEF200 14 Body Components 15 Drum Drive Components 16 Wiring Diagram 17 Electrical Panel Component List 18 BEF60 General Operation 19 Spare Parts Breakdown BEF60 Edger 20 BEF60 Body and Drum Components 21 Specifications Electrical Requirements 22 23 Noise and Vibration Assessment 24 Warranty 25 Declaration of Conformity 26 Conditions of Sale ...

Page 5: ... as the designer intended i e as flails rather than as grinders or picks The machine should operate smoothly with a minimum of vibration GENERAL OPERATION Excessive downward pressure on the cutters may marginally improve the work rate finish but the definite increase in wear rates on the cutter drum assembly machine components and overloading the motor is the negative result Remember two light pas...

Page 6: ...m 3 core Maximum length of cable not to exceed 30 metres The transformer must have a continuous rated output of at least 3 KVA In practice this means that a 5 KVA transformer must be used Manufacturers of transformers have different methods of rating their equipment The transformer and all cables should be fitted with 32 amp 110v plugs and sockets All cables should be fully uncoiled and never left...

Page 7: ...heck the belt and teeth for surface cuts and cracks once the surface of the belt is damaged it will soon fail Build up of dirt in the pulley teeth causes two problems The belt becomes tight and as the teeth can no longer fully mesh properly all the power is transmitted through the tip of the teeth with obvious negative results The drive belt is tensioned by sliding the motor along the adjusting ra...

Page 8: ...t be tight and in good condition It is expensive and false economy to run the cutter drum components until they break Try to establish a routine for replacing wear parts before they cause problems Remember the drum assembly is hitting concrete with great force 1 800 times every minute Expenditure on consumables must be expected and built into all job costing While changing the drum the condition o...

Page 9: ... Check the plugs and cables WEEKLY All the above with the following Grease all moving parts on the height adjustment mechanism Remove the side plate Check the drum Check the drive shaft bearings Check the drive bush Check the drive shaft Check the support wheels and grease MONTHLY All the above with the following Strip down fully the winding mechanism Clean all threads and re grease 5 ...

Page 10: ...attempting to service the machine The service of electrical components should be carried out by authorised personnel Never remove the side plate or belt guard until the cutter drum has come to a complete standstill Never tip the machine backwards until the cutters have come to rest Never operate the machine outdoors in wet conditions as the electrical components are not waterproof Noise and vibrat...

Page 11: ...s and spacers For all concrete texturing scabbling planing and grooving applications Also for the removal of road markings roof chippings and brittle coatings Use on heavy applications for longer cutter life and higher output 20002 Heavy duty drum complete with beam flails For the removal of paint laitance and coatings from floors De rusting and de scaling ship decks Also used removing build up of...

Page 12: ...loors De rusting and de scaling ship decks Also used for removing build up of grease dirt and ice deposits Keying of concrete when a fine textured surface is required 45600 Milling Cutter Tipped with tungsten carbide For the removal of thermoplastic road runway markings rubber based deposits cold plastic coatings from asphalt and concrete 20020 Wire brush crimped Removal of light deposits rust Cle...

Page 13: ...BEF200 1 Operating Manual 20010 Heavy duty flail shaft Hardened cutter shaft 24140 Spacing washer Hardened spacing washer 9 ...

Page 14: ...iIi i I Ill111111 1 J Ji HI111111111111111II I i iIl l iIIIIIIIIIIIII1111I111III 1 lI1IIlIII11II11111111111111111111 ra J g iE i 5 o 44 0 1673 860 330 fa 44 0 1673861119 Web Site htt p l www 1 int com Surface Preparation Equipment Tit E md nlel sp kllcom THIS DRAWING IS THE CONFIDENTIAL COPYRIGHT PROPERTY OF SPE INTERNATIONAL LIMITED Drawn TITLE Drum c w Beam Flails D G A Checked Drawing No R C BE...

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Page 17: ...BEF200 1 Operating Manual 13 ...

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Page 21: ...N SPE PART NO 1 Panel box SP2518 11 1 Hinge kit SP190005 1 Back plate 9249 1 Rotary switch 9254 1 1 Contactor 9255 1 Contact breaker 9256 1 Plug retaining plate 9250 1 Start capacitor 156MF 240V 1 Run capacitor 70MF 450V 2 Conduit gland 9258 1 Conduit MTR 9259 17 ...

Page 22: ...isolate the power supply 2 Remove the 4no 8mm set screws securing the side plate on the BEF200 and remove the side plate Part No 9101 3 Remove the cutter drum from the BEF200 machine 4 Check the BEF60 unit cutter drum cutters etc and ensure all nuts bolts are tight 5 Fit the BEF60 to the BEF200 in replacement of the side plate You may need to turn the drive bush to ensure the unit slides smoothly ...

Page 23: ...BEF200 1 Operating Manual 19 ...

Page 24: ......

Page 25: ...ead Speed rpm 1753 Machine Dimensions mm Length Width Height Weight kg 940 340 905 54 Working width of cutters mm 200 Working distance from wall mm 45 Working distance from wall with edger attachment mm 5 8 Motor speed rpm 2870 ELECTRICAL REQUIREMENTS Volts Plug Size Cable Size Max Cable Length Transformer Generator 110 32 Amp 3 pin 4 0 3 core 30 metres 5kva 8 kva 21 ...

Page 26: ...eighted Energy Equivalent Accelerations ah w Measurement Position Acceleration m s 2 Vector Sum Handle 4 4 NOISE LEVELS Sound Power Level LWA LWA at Octave Band Centre Frequency Hz Sound Power Level LWA 63 125 250 500 1000 200 0 4000 8000 46 7 61 0 81 9 86 9 90 3 91 7 91 3 84 0 96 8 Operator s Ear LAeq T at Octave Band Centre Frequency Hz Overall Level LAeq T LPeak dB C 63 125 250 500 1000 200 0 4...

Page 27: ...Weighted Energy Equivalent Accelerations ah w Measurement Position Acceleration m s 2 Vector Sum Handle 3 9 NOISE LEVELS Sound Power Level LWA LWA at Octave Band Centre Frequency Hz Sound Power Level LWA 63 125 250 500 1000 200 0 4000 8000 46 7 61 0 81 9 86 9 90 3 91 7 91 3 84 0 96 8 Operator s Ear LAeq T at Octave Band Centre Frequency Hz Overall Level LAeq T LPeak dB C 63 125 250 500 1000 200 0 ...

Page 28: ...e with the company Conditions of Sale copy attached Warranty start date As despatch date Model BEF200 1 Serial no Customer name Customer Address Manufacturer SPE International Ltd Honeyholes Lane Dunholme Lincoln LN2 3SU England Telephone 44 0 1673 860709 Fax 44 0 1673 861119 Email sales spe int com Web site www spe int com 24 ...

Page 29: ...er our sole responsibility for the supply manufacture of the product Description name BEF200 Multiplane Model type BEF200 1 to which this declaration relates is in conformity with the following standards and other normative documents following the provisions of Directive 2006 42 EC Brian Jacklin Technical Manager SPE INTERNATIONAL LTD 25 ...

Page 30: ...within surface Preparation equipment 5 5 3 Fair wear and tear of moving parts within the goods 5 6 Except in the case of death or personal injury caused by the Company negligence the Company shall not be liable for any consequential loss or damage whether for loss of profit or otherwise or other claims for consequential compensation 6 Carriage Packing carriage and insurance charges in respect of d...

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