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Southworth Products

SR-44 Manual

2.  Safety

All personnel installing, operating, and maintaining this machine shall read and understand this 

manual. For questions or concerns contact the manufacturer. 

This machine shall be installed, operated, and maintained by trained and/or qualified personnel 

only. 

2.1    Safety Alert Symbols

A symbol that indicates a hazard. It is composed of an equilateral triangle surrounding an 

exclamation mark. The safety alert symbol is only used on hazard alerting signs. It is not used on 

safety notice and safety instructions signs.

A – 

For use with 

DANGER

 signal word; (safety white triangle, safety red exclamation mark, safety 

red background)

B – 

For use with 

WARNING

 signal word; (safety black triangle, safety orange exclamation mark)

C – 

For use with 

CAUTION

 signal word; (safety black triangle, safety yellow exclamation mark)

D  – 

For use with 

DANGER, WARNING, or CAUTION 

signal words; (

is a safety yellow triangle 

with a safety black border and safety black exclamation mark;

2.2    Signal Words

DANGER Indicates a hazardous situation that, if not avoided, will result 

in death or serious injury.
WARNING Indicates a hazardous situation that, if not avoided, could 

result in death or serious injury.
CAUTION Indicates a hazardous situation that, if not avoided, could 

result in minor or moderate injury.
NOTICE Indicates information considered important, but not hazard-

related  (e.g., messages relating to property damage).

2.3    Safety Devices

This machine is equipped with devices and features to protect the operator and nearby personnel 

from severe injury or death. These features and devices shall be installed and functioning correctly 

during operation.

Maintenance Chains: Used to secure the rotating mechanism against 

movement during maintenance and repair.

Guard Rails:

Protects the operator, and nearby personnel, from 

access during operation.

Emergency Stop

Located on the control station. Press this button to 

immediately stop the machine during an emergency.

A

B

C

D

Summary of Contents for SR-44 Series

Page 1: ...anual SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 800 743 1000 207 878 0700 Fax 207 797 4734 www SouthworthProducts com Model SR 44 Serial Number __________________________...

Page 2: ...ections 12 4 3 Control Station 12 4 4 Testing 12 5 Operation 14 5 1 Before Each Use 14 5 2 Loading 14 5 2 1 Load Restrictions 14 5 3 Operation Instructions 15 6 Maintenance Repair 16 6 1 Periodic Main...

Page 3: ...SR 44 Manual This label part 10095524 is required by California law For more information visit www 65Warnings ca gov This label part 10095524 is required by California law For more information visit w...

Page 4: ...as applicable 1 Remove the load from the platform 2 Rotate the clamp mechanism to the maintenance position and secure using the maintenance chains 3 Relieve system pressure from all circuits before lo...

Page 5: ...ting the operation of the machine 3 Factors affecting stability 4 The purpose of placards and decals 5 Workplace inspection 6 Safety rules and regulations 7 Authorization to operate 8 Operator warning...

Page 6: ...to comply with the safety standards established for the workplace 6 Reporting problems or malfunctions The operator shall immediately report to a supervisor any problem s or malfunction s that become...

Page 7: ...ignal words D is a safety yellow triangle with a safety black border and safety black exclamation mark 2 2 Signal Words DANGER Indicates a hazardous situation that if not avoided will result in death...

Page 8: ...Diagram FROM PLUG MACHINES ONLY PLACE ON POWE 10021381 TO BE APPLIED TO 115 1 12 1 2 3 3 13 2 1 3 3 1 11 1 1 ITEM NO M U Y T Q 13 1 EA LD WARNING CANC 12 1 EA BK LD DCL 2 50X12 7 11 4 EA LD DCL 1 50X6...

Page 9: ...0047672 6 2 EA BK LD DCL 1 25X1 75 POWER 5 2 EA BK LD DCL 1 25X1 75 CONTROL 4 1 EA LD DCL 4 50X8 00 CLOCKWISE FOR HIGHER CL 10039039 3 4 EA LD DCL 1 25X2 75 CAPACITY 4400 LBS 10039022 2 2 EA LD DCL 2...

Page 10: ...ing do not install in an area where flammable materials are present This machine must be installed and operated indoors and in an area protected from rain and moisture Do not sit stand or ride on the...

Page 11: ...h to clear the shipping skid and transport the machine to the desired location 5 Carefully lower the machine onto the floor If anchoring the machine 6 Mark the locations of the four anchor points loca...

Page 12: ...ds of pressing the button immediately release the button and consult section 7 Troubleshooting Verify the maintenance chains are disengaged before operating the machine 1 Disengage the maintenance cha...

Page 13: ...13 Press and hold the Clamp button until the load is secure Pay close attention while clamping the load The load must be clamped enough to secure it from falling during rotation If necessary clamping...

Page 14: ...excessive wear or damage Verify all precautionary labeling is in place and legible Inspect controls and cords for damage Inspect for hydraulic leaks and loose fittings Inspect controller and cord for...

Page 15: ...adjustment knob located on the rear panel of the machine Turn knob clockwise to increase pressure counter clockwise to decrease pressure 4 Press and hold the Rotate CW or Rotate CCW buttons to rotate...

Page 16: ...in the guardrails unless the machine has been secured with the maintenance chains and the machine has been de energized Ensure maintenance chains are removed prior to operation Before performing maint...

Page 17: ...the tank with the machine in the maintenance position and clamp mechanism fully opened Grease the pivot assembly using the grease points located on the either side of the mast Apply a dry PTFE lubrica...

Page 18: ...and hydraulic cylinder for damage The machine will not clamp or rotate motor runs Hydraulic fluid level may be low Check the hydraulic fluid level Add fluid as necessary See section 9 Hydraulics Maint...

Page 19: ...circuit breaker requirements Nominal Supply Power Full Load Amps Required Breaker 115 1 60 27 30 208 1 60 14 3 20 230 1 60 13 5 20 208 3 60 8 4 15 230 3 60 8 15 460 3 60 4 15 190 3 50 9 4 15 380 3 50...

Page 20: ...2 1 Single Phase Wiring Schematic 1 4 CLAMP E STOP UNCLAMP ROTATE CW ROTATE CCW 2 M1 MOTOR STARTER 4 1 1 1 1 1 1 1 1 1 4 115 208 230V NOTES SUPPLY POWER CONNECTS TO 1L1 3L2 AT TOP OF MOTOR CONTACTOR S...

Page 21: ...21 Southworth Products SR 44 Manual 8 2 2 Three Phase Wiring Diagram NOTES SUPPLY PHASES CONNECT TO 1L1 3L2 5L3 AT TOP OF MOTOR CONTACTOR SUPPLY GROUND CONNECTS TO GROUNDING TERMINAL IN CONTROL PANEL...

Page 22: ...in the maintenance position with maintenance chains engaged and clamp mechanism fully opened When adding fluid cycle the machine through a full clockwise and counterclockwise rotation and full clamp...

Page 23: ...23 Southworth Products SR 44 Manual 9 2 Hydraulic Schematic...

Page 24: ...er location at Southworth s discretion This is buyer s sole remedy under any such warranty sale agreement or contract Southworth will not be liable for consequential incidental exemplary or punitive d...

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