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Southworth Products

SR-44 Manual

6.  Maintenance & Repair

Only trained and/ or qualified personnel shall perform any maintenance or repair. 

High Voltage can cause severe injury or death. Disconnect and lockout 

electrical power before performing maintenance or repair.

High pressure fluids can penetrate skin and cause severe injury or 

death. Always relieve hydraulic system pressure before performing 

maintenance or repair of the hydraulic system.  Contact Customer 

Service for assistance.
If damage or excessive wear is found, remove the machine from service 

until the machine is repaired.
Do not enter within the guardrails unless the machine has been secured 

with the maintenance chains and the machine has been de-energized.
Ensure maintenance chains are removed prior to operation.
Before performing maintenance rotate the machine 90° and secure 

using the attached chains. Insert chains into the slots in the base of the 

side platen. Always use chains on both sides of the machine.
Relieving hydraulic system pressure while the rotator mechanism is 

unsecured will allow it to rotate uncontrolled which could lead to injury 

and/or damage to the machine. Always secure with maintenance chains 

before relieving hydraulic pressure.
Once maintenance/repair is complete and if hydraulic system pressure 

has been relieved, the hydraulic system will need to be re-pressurized 

before maintenance chains can be removed.

Summary of Contents for SR-44 Series

Page 1: ...anual SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 800 743 1000 207 878 0700 Fax 207 797 4734 www SouthworthProducts com Model SR 44 Serial Number __________________________...

Page 2: ...ections 12 4 3 Control Station 12 4 4 Testing 12 5 Operation 14 5 1 Before Each Use 14 5 2 Loading 14 5 2 1 Load Restrictions 14 5 3 Operation Instructions 15 6 Maintenance Repair 16 6 1 Periodic Main...

Page 3: ...SR 44 Manual This label part 10095524 is required by California law For more information visit www 65Warnings ca gov This label part 10095524 is required by California law For more information visit w...

Page 4: ...as applicable 1 Remove the load from the platform 2 Rotate the clamp mechanism to the maintenance position and secure using the maintenance chains 3 Relieve system pressure from all circuits before lo...

Page 5: ...ting the operation of the machine 3 Factors affecting stability 4 The purpose of placards and decals 5 Workplace inspection 6 Safety rules and regulations 7 Authorization to operate 8 Operator warning...

Page 6: ...to comply with the safety standards established for the workplace 6 Reporting problems or malfunctions The operator shall immediately report to a supervisor any problem s or malfunction s that become...

Page 7: ...ignal words D is a safety yellow triangle with a safety black border and safety black exclamation mark 2 2 Signal Words DANGER Indicates a hazardous situation that if not avoided will result in death...

Page 8: ...Diagram FROM PLUG MACHINES ONLY PLACE ON POWE 10021381 TO BE APPLIED TO 115 1 12 1 2 3 3 13 2 1 3 3 1 11 1 1 ITEM NO M U Y T Q 13 1 EA LD WARNING CANC 12 1 EA BK LD DCL 2 50X12 7 11 4 EA LD DCL 1 50X6...

Page 9: ...0047672 6 2 EA BK LD DCL 1 25X1 75 POWER 5 2 EA BK LD DCL 1 25X1 75 CONTROL 4 1 EA LD DCL 4 50X8 00 CLOCKWISE FOR HIGHER CL 10039039 3 4 EA LD DCL 1 25X2 75 CAPACITY 4400 LBS 10039022 2 2 EA LD DCL 2...

Page 10: ...ing do not install in an area where flammable materials are present This machine must be installed and operated indoors and in an area protected from rain and moisture Do not sit stand or ride on the...

Page 11: ...h to clear the shipping skid and transport the machine to the desired location 5 Carefully lower the machine onto the floor If anchoring the machine 6 Mark the locations of the four anchor points loca...

Page 12: ...ds of pressing the button immediately release the button and consult section 7 Troubleshooting Verify the maintenance chains are disengaged before operating the machine 1 Disengage the maintenance cha...

Page 13: ...13 Press and hold the Clamp button until the load is secure Pay close attention while clamping the load The load must be clamped enough to secure it from falling during rotation If necessary clamping...

Page 14: ...excessive wear or damage Verify all precautionary labeling is in place and legible Inspect controls and cords for damage Inspect for hydraulic leaks and loose fittings Inspect controller and cord for...

Page 15: ...adjustment knob located on the rear panel of the machine Turn knob clockwise to increase pressure counter clockwise to decrease pressure 4 Press and hold the Rotate CW or Rotate CCW buttons to rotate...

Page 16: ...in the guardrails unless the machine has been secured with the maintenance chains and the machine has been de energized Ensure maintenance chains are removed prior to operation Before performing maint...

Page 17: ...the tank with the machine in the maintenance position and clamp mechanism fully opened Grease the pivot assembly using the grease points located on the either side of the mast Apply a dry PTFE lubrica...

Page 18: ...and hydraulic cylinder for damage The machine will not clamp or rotate motor runs Hydraulic fluid level may be low Check the hydraulic fluid level Add fluid as necessary See section 9 Hydraulics Maint...

Page 19: ...circuit breaker requirements Nominal Supply Power Full Load Amps Required Breaker 115 1 60 27 30 208 1 60 14 3 20 230 1 60 13 5 20 208 3 60 8 4 15 230 3 60 8 15 460 3 60 4 15 190 3 50 9 4 15 380 3 50...

Page 20: ...2 1 Single Phase Wiring Schematic 1 4 CLAMP E STOP UNCLAMP ROTATE CW ROTATE CCW 2 M1 MOTOR STARTER 4 1 1 1 1 1 1 1 1 1 4 115 208 230V NOTES SUPPLY POWER CONNECTS TO 1L1 3L2 AT TOP OF MOTOR CONTACTOR S...

Page 21: ...21 Southworth Products SR 44 Manual 8 2 2 Three Phase Wiring Diagram NOTES SUPPLY PHASES CONNECT TO 1L1 3L2 5L3 AT TOP OF MOTOR CONTACTOR SUPPLY GROUND CONNECTS TO GROUNDING TERMINAL IN CONTROL PANEL...

Page 22: ...in the maintenance position with maintenance chains engaged and clamp mechanism fully opened When adding fluid cycle the machine through a full clockwise and counterclockwise rotation and full clamp...

Page 23: ...23 Southworth Products SR 44 Manual 9 2 Hydraulic Schematic...

Page 24: ...er location at Southworth s discretion This is buyer s sole remedy under any such warranty sale agreement or contract Southworth will not be liable for consequential incidental exemplary or punitive d...

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