Southworth Dura-Dock DDL5-59M Manual Download Page 35

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Southworth Products

DDL Dock Lift Manual

9.5

Hydraulic Arrangement

9.5.1

Standard Hydraulic Arrangement

Applicable when machine is installed in a pit/pad WITH an under-lift conduit run for

routing hydraulic hoses and electrical wiring.

ROLLER END

FROM HPU

LINE

COUPLINGS FOR PRESSURE

EXCESS FLOW

& VENT LINE CONNECTIONS

PUSH-TO-CONNECT

FITTING FOR VENT

HYDRAULIC CYLINDERS

PROTECTOR

HINGE END

VENT

LINES

PRESSURE LINE

37 1/2 9/16-18

Summary of Contents for Dura-Dock DDL5-59M

Page 1: ...4104 1380W TF 1 800 743 1000 D 1 207 878 0700 F 1 207 797 4734 www SouthworthProducts com O w n e r M a n u a l The information in this manual is for our standard machines if you have any questions regarding the specifications and dimensions of your actual lift table contact Southworth Customer Service or Southworth Sales if your order is being quoted or is in process Southworth Products DDL Dock ...

Page 2: ...l Pit Plan 13 4 4 Recommended Pad Plan 15 4 5 Alternative Pad Plan 16 4 6 General Installation 17 5 Operation 21 5 1 Loading 22 6 Maintenance Repair 23 6 1 Maintenance Device 24 6 2 Periodic Maintenance 25 6 2 1 Weekly Maintenance 25 6 2 2 Monthly Maintenance 26 6 2 3 Semi Annual Maintenance 26 If viewing this manual electronically just left click any section below to immediately view that area To...

Page 3: ...lic Fluid 33 9 2 Typical Hydraulic Schematic 33 9 3 Hose Specifications 33 9 4 Typical Hydraulic Power Unit 34 9 5 Hydraulic Arrangement 35 9 5 1 Standard Hydraulic Arrangement 35 9 5 2 Alternative Hydraulic Arrangement 36 10 Warranty Contact Information 37 Cancer and Reproductive Harm www P65Warnings ca gov WARNING This label part 10095524 is required by California Law For more information visit ...

Page 4: ...M DDL6 59M 10 000 lb 59 8 18 x 60 6 x 8 8 x 10 3 2 HP DL8 59M 10 Model Lift Capacity Rise Time Approx Weight DDL5 59M 5 000 lb 27 seconds Up to 4 000 lb DDL6 59M 6 000 lb DL8 59M 8 000 lb 42 seconds 1 2 Non Standard Machines Non standard machines have features not covered in this manual and can include but are not limited to such accessories as multiple throw over plates powered throw over plates ...

Page 5: ...all be taken as applicable 1 Remove the load from the platform 2 Lower platform to the full down position 3 Relieve system pressure from all circuits before loosening or removing any components 4 All controls in the off position and all operating features secured from inadvertent motion by brakes blocks or other means 5 Disconnect power and follow established owner user lockout tag out policies 6 ...

Page 6: ...affecting the operation of the machine 3 Factors affecting stability 4 The purpose of placards and decals 5 Workplace inspection 6 Safety rules and regulations 7 Authorization to operate 8 Operator warnings and instructions 9 Actual operation of the machine Under the direction of a qualified person the trainee shall operate the machine for a sufficient period of time to demonstrate proficiency in ...

Page 7: ...ith the safety standards established for the workplace 6 Reporting problems or malfunctions The operator shall immediately report to a supervisor any problem s or malfunction s that become evident during operation The operator shall ensure all problems and malfunctions that affect the safety of operations are repaired prior to continued use 7 Capacity limitation Rated capacity shall not be exceede...

Page 8: ...ite triangle safety red exclamation mark safety red background B For use with WARNING signal word safety black triangle safety orange exclamation mark C For use with CAUTION signal word safety black triangle safety yellow exclamation mark D For use with DANGER WARNING or CAUTION signal words D is a safety yellow triangle with a safety black border and safety black exclamation mark 2 2 Signal Words...

Page 9: ...Manual 2 3 Safety Devices This machine is equipped with devices and features to protect the operator and nearby personnel from severe injury or death These features and devices shall be installed and functioning correctly during operation ...

Page 10: ...o indicate potential hazards this machine may pose when operating and or maintaining the machine All labels must be legible If any label is missing damaged or otherwise illegible contact the manufacturer for replacement labels 3 1 Label Placement Diagram BK LD TAG SOUTHWORTH 5900158 ...

Page 11: ...11 Southworth Products DDL Dock Lift Manual BK LD TAG SOUTH BK LD TAG SOUTHWORTH 5900158 ...

Page 12: ...sent Never enter beneath the platform unless the machine is unloaded and secured against lowering using the maintenance device If unable to engage the maintenance device the platform must be secured against lowering by other means See Section 6 1 Maintenance Device on page 24 All electrical components and the hydraulic power unit must be protected from wet and or dirty environments unless specific...

Page 13: ... manual is for our standard machines if you have any questions regarding the specifications and dimensions of your actual lift table contact Southworth Customer Service or Southworth Sales if your order is being quoted or is in process FROM ANY DIRECTION INCLUDING ENTRY FROM BOTTOM OF PIT SUMP STEP REQUIRED FOR BRIDGE PLATE HINGE CLEARANCE MUST BE SQUARE 1 2 ACROSS CORNERS 3 X 3 X 1 4 ANGLE BY PIT...

Page 14: ... OF BASE FROM THE MUST BE SHIMMED AND OR GROUTED AFTER LEVELING OF THE BASE FRAME TO ENSURE PROPER BASE FRAME SUPPORT CONDUIT RUN IS REQUIRED FOR ROUTING OF HYDRAULIC HOSES AND ELECTRICAL WIRING UNLESS ALTERNATIVE ARRANGEMENTS ARE REQUESTED 2 ELECTRICAL CONDUIT USED WHEN 1 2 HYDRAULIC HOSE VENT LINE AND ELECTRICAL LEADS ARE TO BE INSTALLED FROM POWER UNIT TO LIFT BY PIT CONTRACTOR 8 BOLLARDS 36 ST...

Page 15: ...HAT MUST BE SHIMMED AND OR GROUTED AFTER LEVELING OF THE BASE FRAME TO ENSURE PROPER BASE FRAME SUPPORT CONDUIT RUN IS RECOMMENDED FOR ROUTING OF HYDRAULIC HOSES AND ELECTRICAL WIRING 2 ELECTRICAL CONDUIT USED WHEN 1 2 HYDRAULIC HOSE VENT LINE AND ELECTRICAL LEADS ARE TO BE INSTALLED FROM POWER UNIT TO LIFT BY CONTRACTOR COUPLINGS FOR HYDRAULIC CONNECTIONS HINGE END OF BASE NO VOIDS WELL COMPACTED...

Page 16: ...ROVIDED 6 LAGS FILLED WITH CONCRETE TYP BY CONTRACTOR 8 STEEL PIPE PLATFORM LENGTH PLATFORM WIDTH FRAME LAGS 2X BASE 6 NOTES IF SUMP IS NOT USED THE BASE FRAME MUST BE RAISED 1 2 TO ALLOW FOR PROPER WATER DRAINAGE CROSS HATCHING INDICATES AREAS OF BASE FRAME THAT MUST BE SHIMMED AND OR GROUTED AFTER LEVELING OF THE BASE FRAME TO ENSURE PROPER BASE FRAME SUPPORT IF CONDUIT RUN IN PAD IS NOT USED FO...

Page 17: ...section Skip instructions three and four Ensure lifting eyes have been removed completely before attempting to raise the platform when using the HPU 3 If manually raising the platform of the lift remove the lifting eyes and install them into the second set of holes The second set of holes off platform centerline have a nut welded to the bottom of the platform and are used to manually raise the pla...

Page 18: ...TFORM 7 Ensure the machine is level If necessary use shims beneath the lag plates All load bearing points of the base frame must be fully supported by using grout beneath the base frame An improperly supported base frame can cause excess wear and or permanent damage to the machine CROSS HATCHING INDICATES AREAS THAT HINGE END ROLLER TRACKS BOTH SIDES NEED TO BE SHIMMED AND OR GROUTED ONCE LEVELED ...

Page 19: ... connections according to the specifications and wiring schematic See Section 8 Electrical on page 31 Typical required connections during installation shown here Note that there can be variations in the configuration of the hydraulic power unit and the control panel in some cases they are separate Contact Southworth Customer Service for further assistance 24 1 60 CONTROL SIGNAL GROUND FROM CONTROL...

Page 20: ...UST BE IN RAISED POSITION BEFORE RAISING OR LOWERING THE PLATFORM ALL HANDRAILS MUST BE INSTALLED AND SECURED BEFORE PERSONNEL MAY RIDE ON LIFT 14 Check all hydraulic hoses and connections wiring and electrical connections and other components for proper installation and damage 15 Cycle the lift to test function If platform does not begin to raise after a few seconds See Section 7 Troubleshooting ...

Page 21: ...ed on the platform unless ANSI MH29 1 compliant personnel guarding is provided Guarding must be installed and operational before use Keep hands feet and loose clothing away from moving parts during operation Verify the area around the machine is clear of debris and or personnel before operating In the event of a malfunction disconnect and lock out the machine Do not return to service until the cau...

Page 22: ... platform is at the desired height To lower the machine press and hold the DOWN button on the controls Release the button when the platform is at the desired height 5 1 Loading The Center of Gravity CG of all loads must be centered on the platform when lift is in motion Uneven loading can lead to excessive wear and premature failure Any regular uneven loading must be offset by a counterweight inst...

Page 23: ...ep hands feet and loose clothing away from moving parts during operation Only trained authorized and qualified personnel shall perform maintenance or repair of this machine Personnel repairing or maintaining this machine must read and understand this manual Pressurized fluids can penetrate skin and cause severe injury or death Always use proper personal protective equipment when repaing or maintai...

Page 24: ... any maintenance or repair 1 Remove any load on the platform of the machine 2 Verify that all personnel and debris are clear of the work area 3 Raise the lift to the fully raised position 4 Engage maintenance device as shown in the diagram When engaged the maintenance device must rest on the underside of the platform Damage may occur if the maintenance device is resting on the structural reinforce...

Page 25: ...may be used Contact customer service is machine is equipped with a style other what is shown 6 2 Periodic Maintenance Before each use ensure area is clear of debris and sump drain is clear and there is no standing water under the lift table Inspect the machine for excessive wear or damage and ensure all precautionary labeling is legible Inspect railings verify flexible restraints and throw over pl...

Page 26: ...ect all hydraulic hoses and fittings Repair or replace as necessary Inspect all electrical wiring and connections Repair or replace as necessary Inspect limit switches if applicable Repair replace or adjust as necessary Inspect control switches and cord limit switches if applicable Repair replace or adjust as necessary 6 2 3 Semi Annual Maintenance Perform Monthly and Weekly maintenance Inspect th...

Page 27: ... maintenance device See Section 6 1 Maintenance Device on page 24 High pressure fluid can cause severe injury or death Always use proper personal protective equipment when performing any maintenance or repair 1 Thread the lifting eyes into holes on the platform for manually raising the platform holes off the center line of the platform See Section 4 6 General Installation on page 17 Steps 1 throug...

Page 28: ...sulting from the use of incorrect replacement parts or from unauthorized modifications of the machine Southworth Products will gladly supply you with replacement parts for your Southworth Products lift With your order please include the model number and the serial number of the lift You can find these numbers on the name plate which is located on the crossbar at the base of the cylinder s When you...

Page 29: ...oximately 3 4 from the top of the tank Lift has reached it upper limit Upper limit switch may need to be adjusted Motor voltage too low Supply voltage must be 10 of the rated voltage at the motor terminals Tank vent plugged Make sure vent plug on hydraulic tank is installed and not blocked Suction filter is clogged Clean suction filter Vacuum leak in the suction line Check all fittings and hoses f...

Page 30: ...er while pressing the down button Down Flow control may need to be adjusted Adjust down flow control as needed Lift raises too slowly Voltage may be low Check voltage at motor Supply voltage must be 10 of the rated voltage at the motor terminals Suction filter breather cap or pressure line may be clogged Remove necessary components and clean Lift lowers too slowly Down valve may not be fully openi...

Page 31: ...Changing the primary voltage in the field will require changing some components and also other adjustments contact Southworth Customer Service for further assistance 8 1 Wiring Schematic M1 1 2 3 5 Sol DOWN VALVE SOLENOID 2 HPU MOTOR STARTER M1 OL 2 3 5 L1 L1 L3 L2 FUSED DISCONNECT BY OTHERS 208 230 380 415 460 575V 3 PHASE 50 60 Hz L2 L3 1 1 UP DOWN 4 UP LIMIT OPTIONAL 4 CONNECT ACCORING TO CORRE...

Page 32: ...FU1 CONNECT L1 TO 208 230 460 3 60 SUPPLY VOLTAGE SEE 96 ELECTRICAL INFORMATION SECTION 1 2 3 4 5 6 VOLTAGE FROM FUSED DISCONNECT BY CUSTOMER JUMPER A ENSURE PROPER FUSES ARE USED AND OVERLOAD RELAY IS ADJUSTED FOR RESPECTIVE PRIMARY VOLTAGE SEE ELECTRICAL INFORMATION SECTION GROUNDING TERMINAL TERMINAL BLOCK DOWN VALVE MOTOR CONTROLS 2 5 WHT 5 OPTIONAL UPPER TRAVEL LIMIT SWITCH NC OR PROXIMTY SWI...

Page 33: ... MECHANICAL TUBING SUCTION SCREEN RESERVOIR THE REVISIONS REV ZONE DESCRIPTION DATE REVISED BY ECN A REDRAWN IN SOLIDWORKS EXCESS FLOW PROTECTOR WAS BACKWARDS 12 23 2020 SMP 064326 2 1 1 2 B A 16 A FRACTIONS 1 XXX 005 XX 01 ANGLES 5 PROJECT MODEL SMP DATE 1 1 DR SHEET 1 OF 1 063Z8 CAGE CODE WT USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE REV 60050722 A 0 0 LB 60073481 60064844...

Page 34: ...the control panel In some cases they are separate Contact Southworth Customer Service for further assistance ADJUSTABLE FLOW TO LIFT BREATHER CONTROL PANEL PUMP PRESSURE LINE MOTOR DOWN SOLENOID VALVE CONTROL REMOVE PLUG AND REPLACE WITH VENT LINE ELBOW AND CONNECT VENT LINE BETWEEN LIFT VENT LINE FITTING AND THIS ELBOW RESERVOIR CAPACITY APPROXIMATELY 2 4 US GAL ...

Page 35: ...le when machine is installed in a pit pad WITH an under lift conduit run for routing hydraulic hoses and electrical wiring ROLLER END FROM HPU LINE COUPLINGS FOR PRESSURE EXCESS FLOW VENT LINE CONNECTIONS PUSH TO CONNECT FITTING FOR VENT HYDRAULIC CYLINDERS PROTECTOR HINGE END VENT LINES PRESSURE LINE 37 1 2 9 16 18 ...

Page 36: ...n machine is installed on a pad WITHOUT an under lift conduit run for routing hydraulic hoses and electrical wiring VENT LINES HYDRAULIC PRESSURE EXCESS FLOW 37 1 2 9 16 18 COUPLINGS FOR VENT LINES PROTECTOR HYDRAULIC CYLINDERS PRESSURE LINE PUSH TO CONNECT FITTING FOR VENT LINE ROLLER END HINGE END ...

Page 37: ...th respect to the compliance of any product with other State or local safety or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Southworth shall not be liable for any direct or consequential damages arising out of such non compliance All commodities software or technology purchased from Southworth are ...

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