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WHISPER 100/WHISPER 200 24 Foot Tower Manual 

Document #0026 REV E 

 

SOUTHWEST WINDPOWER

 

         

5/20/05

 

12

 

For softer types of rock, such as sandstone or limestone, a hole 1-inch (25 mm) diameter and 8 inches 
(20 cm) deep can be drilled and an eye-bolt 5/8 inch (16 mm) in diameter cemented into it.  The cement 
should be mixed just thin enough to pour and poured into the hole before the bolt is installed (a straw 
inserted to the bottom of the hole before pouring will help prevent a bubble from forming).  This will 
help to insure that the cement goes to the bottom of the hole and help prevent bubbles that may 
compromise the strength of the attachment.  If expansion bolts are to be used, follow the instructions 
supplied with the bolts.  There are several different types of expansion bolts that are installed using 
different methods. 

  

 

Step 6:  

Assembly of Tower and Turbine 

 
The tower is assembled laying on the ground and then lifted onto a sawhorse or large box so that 
the turbine can be mounted to it.  
 
1) 

Remove pivot bolt from tower base and insert it through the pivot holes in the tower base 
coupler. 

 
2) 

Install the tower base coupler onto the tower pipe so that the pivot bolt just touches the end 
of the tower pipe.  Torque the two pinch bolts to 45-50 ft-lb. (60-68 N-m) and withdraw 
pivot bolt  

 
3) 

Lay the tower pipe on the ground and locate the base coupler into the tower base. 

 
4) 

Install the pivot bolt and nut through the base and coupler.  Tighten so they are just barely 
snug, not tight, against the tower base. 

 
5) 

Raise the turbine end of the tower pipe and set it on a saw horse or other supporting object.  
The end of the tower should be at least 3-4 feet (1 m) off the ground. Drill holes in tower 
pipe using supplied template. 

A tower drilling template is included as the last page of this 

manual.

 

 
6) 

Install the round tower insert onto the turbine’s yaw shaft.  Tighten the two set screws to 4-5 
ft-lb. (5-7 N-m) 

Summary of Contents for Whisper 200

Page 1: ...0026 REV E SOUTHWEST WINDPOWER 5 20 05 1 24 FOOT 7 5 m LAND TOWER KIT For WHISPER 100 AND WHISPER 200 WIND TURBINES Made in the USA by Southwest Windpower 1801 W Route 66 Flagstaff AZ 86001 928 779 9...

Page 2: ...r or your dealer for more information Notice This information is believed to be accurate however Southwest Windpower assumes no responsibility for inaccuracies or omissions The user of this informatio...

Page 3: ...tower The guy wire attachment clamps onto the upper mast section This reduces the number of pieces of tubing used to construct the tower and reduces the stresses concentrated at this point Pre cut an...

Page 4: ...ity Tower Base 1 Guy Wire set 1 3 8 x 2 Bolts 2 3 8 x 3 Bolts 2 3 8 Lock nuts 12 Cable Thimbles 4 Cable Clamps 12 Pivot Bolt and Nut 1 Tower Insert included with turbine 1 Tower Base Coupler 1 3 8 Car...

Page 5: ...wind is a cube function of the wind speed This means basically that an increase in wind speed of 10 say from 9 mph to 10 mph will result in approximately a 37 increase in the power available from the...

Page 6: ...iameter pipe This is the same outside diameter as 2 in steel water pipe where the 2 is a nominal size indicating an outside diameter that is actually 2 875 in Whether the pipe is schedule 20 or schedu...

Page 7: ...already be part way up as it is erected In this case the two side anchors should be at the same height or elevation on the hill as the tower base The two remaining anchors should be directly uphill a...

Page 8: ...nt and install its nut finger tight The two uprights should be assembled 4 apart The tower base coupler can be used to help set this distance 3 Bolt the two uprights to the two base plates using the c...

Page 9: ...t this much force or the tower will have to be lowered during storms Augers and Duckbill anchors are frequently available at mobile home supply stores Augers are also available the dealer where your t...

Page 10: ...and holds it straight while it is being driven into the ground Once the anchor is sufficiently deep in the ground the driver is withdrawn and the anchor cable is pulled a short distance to set the an...

Page 11: ...lid rock expansion bolts in the rock may be the best means of anchoring your guy wires and base tube A hole is drilled into the rock and the bolt is placed in the hole with an attachment hanger a piec...

Page 12: ...Turbine The tower is assembled laying on the ground and then lifted onto a sawhorse or large box so that the turbine can be mounted to it 1 Remove pivot bolt from tower base and insert it through the...

Page 13: ...will help to have someone pull the slack out of the turbine electrical wires as the turbine is being moved into position 10 Make sure the bottom of the tower insert is touching the top end of the tow...

Page 14: ...way or the other Make sure that none of the guy wires are crossed and that the side wires are straight with no rear wires on top of them Run the tail of each guy wire through the second clamp twice fo...

Page 15: ...the tower while it is being raised 4 Move the vehicle forward slowly to take the slack out of the lifting wire Slowly proceed until the tower lifts off of the sawhorse Pull and stop every 15 degrees...

Page 16: ...to lifting side anchor as described in step 7 attaching cables to anchors Maintain some tension on the lifting wire while the cable is being attached to prevent tower from falling back down 8 At this...

Page 17: ...to loosen one wire and tighten the wire opposite to it Check the tower straightness and repeat the process until the tower is straight When you are finished make sure that all the cable clamps are ti...

Page 18: ...se where the tower is expected to come to the ground to protect the turbine blades from damage 5 Tip the tower by hand until the lifting wire is taut and supporting the tower 6 Position a ladder under...

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