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H

EAVY 

D

UTY 

C

OUNTERLINE

P

ARTS

O

WNER

M

ANUAL 

1182845 

REV 

8

P

AGE 

33

PARTS

P

ARTS

NOTICE

INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY
ON THIS EQUIPMENT.

The serial plate is located inside of the control panel on the front of the appliance (see Figure 1 on page 3).

Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a
Southbend Authorized Service Agency.

When ordering parts, please supply the Model Number, Serial Number, Part Number, and Description.

For parts not listed, consult a Southbend Authorized Parts Distributor or Southbend Authorized Service
Agency. Consult the Southbend Authorized Parts/Service Distributor list for the Authorized Parts supplier in
your area. If this list is not available, call Southbend at 1-800-348-2558 to obtain this list.

Except where a part number is explicitly associated with a particular model number, all parts listed are used
by all the models covered by this manual. (On griddle models, an “RE” suffix on the model number
indicates that the model has a rear trough, while an “M” suffix is indicates that it has manual temperature
controls. On open-top models, an “SU” suffix on the model number indicates that it is a “step-up” model
with the rear burners higher than the front burners.)

Index of Parts Diagrams

Page Number

Description

34

Griddle Chassis Parts

36

Thermostatic Griddle Gas System Parts

38

Manual Griddle Gas System Parts

40

Charbroiler Parts

42

Open Top Parts

44

Floor Stand Parts for 24", 36", and 48" Width Units

46

Floor Stand Parts for 60" Width Units

48

Countertop Legs and Insulated-Base Parts

Summary of Contents for G-72-M

Page 1: ...HDO 24SU HDO 36SU WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thor...

Page 2: ...ld result in injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully understood even though not dangerous WARNING FIRE HAZARD FO...

Page 3: ...28 Troubleshooting 32 Parts 33 Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation in...

Page 4: ...rsion to a different type of gas may be purchased from Southbend see page 30 for conversion instructions This appliance should be connected ONLY to the type of gas for which it is configured An adequa...

Page 5: ...oblem due to improper ventilation will not be covered by the warranty Air for combustion enters the rear of the appliance An exhaust flue runs along the top rear edge of griddle and charbroiler models...

Page 6: ...11 0 2 8 5 4 Width see table below 3 Top View of Rear Trough Models 24 0 2 625 29 4 Side View of Rear Trough Models 16 0 DIMENSIONS OF GRIDDLE MODELS Model Width Number and Size of Burners Total BTU H...

Page 7: ...foot of griddle plate is heated by a U shaped burner controlled by a thermostatic gas valve for independent temperature control Each pilot is equipped with a flame failure safety device The base of 6...

Page 8: ...with grease channel on the other side The tilt of each grid can be adjusted Chrome plated grids can be ordered for cooking fish Figure 4 Front View Top View Side View 24 4 Width see table below 3 9 2...

Page 9: ...be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the b...

Page 10: ...ut 6 so that the legs can be screwed into the bottom near the corners Lift the appliance only from the ends never from the middle Support the lifted appliance so that it will not fall while you are at...

Page 11: ...iance only from the ends never from the middle 2 Connect the gas supply see Step 4 on page 18 then return to this procedure 3 Check that the appliance is in the position you want it to be in 4 Seal th...

Page 12: ...optional insulated base as follows 1 Attach the side pieces of the insulated base items A in Figure 7 below to the front piece item B using the four sheet metal screws provided 2 Position the insulate...

Page 13: ...f the bottom braces 3 Position a leg bracket item D into each corner Be sure that the bracket flanges are engaged into the open hem of the bottom braces 4 Use the sixteen 1 2 long hex head bolts items...

Page 14: ...ould be on the front side of the stand The shelf simply rests on the bottom braces it is not bolted or screwed to the braces 10 Position the front and rear top supports items L over the legs The pre d...

Page 15: ...he stand one front center and one rear center as shown in Figure 10 Be sure that the bracket flanges are engaged into the open hem of the bottom braces 4 Use the thirty two 1 2 long hex head bolts ite...

Page 16: ...ch shelf should be on the front side of the stand The shelves simply rest on the bottom braces they are not bolted or screwed to the braces 10 Position the front and rear top supports items L over the...

Page 17: ...ct device or its associated piping to limit the appliance movement and 3 the restraining means should be attached to a frame member on the back of the unit WARNING To avoid accidental gas disconnectio...

Page 18: ...may void the warranty These models are design certified for operation on natural or propane gases For natural gas the convertible regulator shipped with the appliance is set to deliver a 4 W C pressu...

Page 19: ...appliance where it will be operated 2 Check that the appliance surface is level The length of each leg is adjustable by screwing the bottom portion of the leg in or out The appliance must be level fo...

Page 20: ...griddle up to frying temperature 3 Spread three or four ounces of beef suet or as a substitute baking soda to season it Never allow water on a hot griddle and never wash it with soap and water 4 For g...

Page 21: ...ely after burner value has been turned ON Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again WARNING UNDER NO CIRCUMSTANCES IS A GRIDDLE TO BE USED FOR HEATING ST...

Page 22: ...e controls to the OFF position 2 Open the grease control door at the bottom of the front of the griddle 3 Turn the main shut off valve to the ON position if it is not already ON Note that 60 and 72 mo...

Page 23: ...gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve s to OFF To light the pilots of a manual griddle section do the following 1 Turn all griddle controls to the OF...

Page 24: ...both heat and time The tilt angle of the charbroiler grid is adjustable by pulling up on the back of the grid The tilted position is normal and recommended The tilt angle allows most fat rendered off...

Page 25: ...rn all knobs to the OFF position To shut down the appliance for an extended period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve...

Page 26: ...left on the surface and get into food products Do not clean a spatula by hitting the edge on the griddle plate Such action will only cut and pit the griddle plate leaving it rough and hard to clean C...

Page 27: ...LE OR OTHER STEEL TOOLS Surfaces that are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be require...

Page 28: ...see Figure 1 on page 3 ADJUSTMENT OF MANIFOLD GAS PRESSURE A pressure regulator is connected to the appliance s gas connection outside the rear left corner of the appliance The pressure regulator is...

Page 29: ...be about 1 2 high with a slight yellow tip and cover the thermocouple tip The flame is too high if the yellow tip is producing black streaks of carbon 4 Repeat Step 3 for each pilot 5 Replace the con...

Page 30: ...ed burners The unburned gas will ignite at the rear and burn in this section and even up inside the backguard or shelf venting system causing structural members in this area to deteriorate Also some o...

Page 31: ...ob see Figure 18 below Check the temperature over each burner every five minutes until the temperature over each burner stabilizes and does not change by more than 30 F between two consecutive measure...

Page 32: ...p lava rock briquettes briquettes should be spread out evenly Burners produce excessive carbon deposits Incorrect gas type Incorrect orifice size Incorrect supply pressure Incorrect burner air mixer a...

Page 33: ...rized Parts supplier in your area If this list is not available call Southbend at 1 800 348 2558 to obtain this list Except where a part number is explicitly associated with a particular model number...

Page 34: ...2 Hinge male right 7 1182604 1 1 1 1 1 Grease drawer weld assembly 8 1182588 1 1 1 2 2 Drawer guide for units built before November 13 2006 1189069 1 1 1 2 2 Drawer cover for units built after Novemb...

Page 35: ...HEAVY DUTY COUNTERLINE PARTS OWNER S MANUAL 1182845 REV 8 PAGE 35 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 Griddle Chassis Parts See parts list on previous page Model HDG 24 is shown...

Page 36: ...er November 3 2000 15 1182610 2 3 4 5 6 Burner weld assembly SGS for units built before November 3 2000 1183371 2 3 4 5 6 Burner weld assembly SGS for units built after November 3 2000 16 1182639 1 1...

Page 37: ...S MANUAL 1182845 REV 8 PAGE 37 PARTS Electronic Ignition Module Parts 1 2 3 4 5 6 7 8 17 17 19 14 11 20 15 10 13 12 16 21 22 23 24 25 5 3 18 9 Thermostatic Griddle Gas System Parts See parts list on p...

Page 38: ...1 Manifold W A 24 1188181 1 1 2 Manifold W A 36 1188182 1 Manifold W A 48 5 1178202 2 3 4 5 6 Hi Off valve NAT LP 6 P6016 2 3 4 5 6 Straight fitting 7 1183503 2 3 4 5 6 3 8 flex tube 8 1148306 2 3 4 5...

Page 39: ...HEAVY DUTY COUNTERLINE PARTS OWNER S MANUAL 1182845 REV 8 PAGE 39 PARTS 3 4 1 2 5 6 7 8 9 10 13 14 11 12 15 Manual Griddle Gas System Parts See parts list on previous page Model HDG 36 M is shown...

Page 40: ...NAT 4 1182835 4 6 8 Burner 5 1182755 4 6 8 Cast radiant HDC models only 6 1182806 1 Top weld assembly 24 1182807 1 Top weld assembly 36 1182808 1 Top weld assembly 48 7 1182818 4 6 8 Pilot 8 1178202...

Page 41: ...HEAVY DUTY COUNTERLINE PARTS OWNER S MANUAL 1182845 REV 8 PAGE 41 PARTS 1 2 3 5 10 11 13 14 15 4 6 12 9 7 8 Charbroiler Parts See parts list on previous page Models HDCL 36 and HDC 36 are shown...

Page 42: ...0 2 4 6 Grate counter top 7 1178942 1 2 3 Pilot rear 8 1178941 1 2 3 Pilot front 9 1166004 1 2 3 Pilot adjustment valve 10 1178202 2 4 6 Valve 1008755 2 4 6 Orifice LP 1008742 2 4 6 Orifice NAT 11 117...

Page 43: ...VY DUTY COUNTERLINE PARTS OWNER S MANUAL 1182845 REV 8 PAGE 43 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 15 14 Open Top Parts See parts list on previous page Models HDO 24SU and HDO 24 are sh...

Page 44: ...03 1146203 1146203 8 1 4 20 x 1 1 4 hex head bolt 9 1173721 1173720 1173722 2 Front rear top support 10 1146518 1146518 1146518 4 1 4 20 x 5 8 hex head bolt 11 1173590 1173590 1173590 2 Left leg assem...

Page 45: ...COUNTERLINE PARTS OWNER S MANUAL 1182845 REV 8 PAGE 45 PARTS 14 15 7 5 6 1 3 4 2 3 4 11 12 8 12 11 1 9 10 9 13 Floor Stand Parts for 24 36 and 48 Width Units See parts list on previous page Model HDG...

Page 46: ...head bolt 9 1173879 2 Front rear top support 10 1146518 6 1 4 20 x 5 8 hex head bolt 11 1173590 2 Left leg assembly 1173592 2 Left leg assembly for use with casters 12 1173589 2 Right leg assembly 117...

Page 47: ...PARTS OWNER S MANUAL 1182845 REV 8 PAGE 47 PARTS 15 16 1 2 3 4 1 1 2 2 3 3 3 4 4 4 4 6 4 1 6 10 14 14 7 5 2 9 9 12 11 13 11 12 13 8 Floor Stand Parts for 60 Width Units See parts list on previous page...

Page 48: ...r for Unit Width Key 12 24 36 48 60 Qty Description 1 1163561 1163561 1163561 1163561 1163561 4 4 leg single 1172857 1172857 1172857 1172857 1172857 1 4 leg set of 4 Part Number for HDG HDC HDCL 2 N A...

Page 49: ...HEAVY DUTY COUNTERLINE OWNER S MANUAL 1182845 REV 8 PAGE 49 Notes...

Page 50: ...HEAVY DUTY COUNTERLINE PAGE 50 OWNER S MANUAL 1182845 REV 8 Notes...

Page 51: ...HEAVY DUTY COUNTERLINE OWNER S MANUAL 1182845 REV 8 PAGE 51 Notes...

Page 52: ...ecognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency...

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