Southbend CG90-1 Page 44 Operator'S Manual Download

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ARTS

OMBINATION

VEN

AGE

PERATOR

’

ANUAL

1180963

Water Inlet Subassembly Parts

S/A 1180668

Key

Part Number

Qty

Description

1173428

Strainer. Y In-Line

1173433

Nipple, 1/4 NPT

1176254

Tee, 1/8 NPT, Fem

1176384

Nipple, Close

1178283

Bushing, Brass, 1/4 inch x 3/8 inch

1180669

Bracket, Water Inlet

1180908

Valve, Solenoid, 1/8

1180937

Pressure Regulator

1180939

Bushing, 1/4 MPT x 1/8 FPT

1180956

Tee, 3/8 Brass

1180957

Adaptor, 3/4 GH Male

P4119

Elbow, Brass

P5552

Connector, 1/4

1180668

Water Inlet Subassembly (assembled)

Summary of Contents for CG90-1

Page 1: ...installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 or 919 552 9161 FAX 800 348 255...

Page 2: ...ymbol refers to information that needs special attention or must be fully understood even though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY do not store or use gasoline or other flammable vapor...

Page 3: ...Oven model CG 90 1 The serial plate is located behind the lower front panel on the left side Table of Contents Specifications 4 Installation 6 Operation 14 Cooking Hints 17 Cleaning 22 Troubleshooting...

Page 4: ...k 17 5 from right side 29 5 above floor see above figure WATER Cold water consumption is regulated to approximately 0 5 gallons per minute Water pressure 30 psi 205 kPa minimum 60 psi 410 kPa maximum...

Page 5: ...ion interior and exterior positive door catch single action release Oven Interior 304 stainless steel including heat exchangers and baffle Rack Rack Guides Stainless steel heavy duty removable wire ra...

Page 6: ...C22 2 as applicable Installation must comply with National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable Step 1 U...

Page 7: ...rner of the oven For ovens having casters tighten the lock nuts after the unit has been leveled NOTICE Unit must be level to assure maximum performance Improper leveling may void warranty NOTICE Adequ...

Page 8: ...mbustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer s instructions NOTICE Proper ventilation is the owner s re...

Page 9: ...TION OVEN INSTALLATION OPERATOR S ANUAL 1180963 PAGE 9 INSTALLATION Utility Connections 3 8 Female NPT Water Inlet Connection 3 4 Male NPT Gas Connection 2 OD Drain Connection Electrical Cord for 120V...

Page 10: ...s The third wire is not used and must be properly terminated All units are shipped wired as specified by factory order Conversion between single phase and three phase can be accomplished by referring...

Page 11: ...oven and the air gap over the open funnel The open funnel is intended to eliminate any water from entering the oven because of a blocked drain and it also prevents any back pressure within the oven ca...

Page 12: ...be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane In...

Page 13: ...door s for proper alignment tension seal and adjustment 6 Check timers switches and motor for proper installation and operation 7 Check for any damage to unit from shipping or installation 8 Check fo...

Page 14: ...to illuminate In oven mode the Combi acts exactly like a convection oven If when the OVEN mode button was pressed the unit is not at the setpoint temperature the temperature display will flash until...

Page 15: ...g time can be set by turning the time knob to the desired setting and pressing the START INTERRUPT button When the timer times out the alarm sounds However the oven continues to run in the mode and at...

Page 16: ...team for as long as the button is held This button can only be used when in OVEN mode VENT COOL mode combines high fan speed a cooling spray of water and no heat to quickly cool the cavity from one co...

Page 17: ...165 C 30 min 2 pan uncovered Chocolate brownies Oven 325 F 165 C 25 min Sheet pans Coffee cake apple Oven 300 F 150 C 25 min Coffee cake sour cream Oven 300 F 150 C 25 min Also try in Combi mode Cooki...

Page 18: ...rs Frozen patties Combi 400 F 205 C 10 min Perforated sheet pan Herbed pot roast Combi 250 F 120 C 3 hours 2 solid pan Hot dogs Steam N A 7 min 2 perforated London broil Combi 500 F 260 C 15 min Prehe...

Page 19: ...gle layer BBQ boneless rib for sandwich retherm Combi 250 F 120 C 15 min Sheet pan BBQ pork for sandwich Boston butts raw Combi 250 F 120 C 2 hours Sheet pan with sauce Bratwurst Steam N A 10 min 2 un...

Page 20: ...n Turkey breast Combi 325 F 165 C 1 hour Sheet pan Vegetables Menu Item Mode Temperature Cooking Time Proper Pan Tips Asparagus Steam N A 8 min 2 perforated Asparagus egg au gratin Steam N A 14 min 2...

Page 21: ...olid pan Sprinkle w lemon white wine Peas and mushroom frozen Steam N A 14 min 2 perforated Separate ice encased vegetables Peas garden frozen Steam N A 7 min 2 perforated Ratatouille Combi 300 F 150...

Page 22: ...his could result in expensive repairs and or electrical shock De energize all power to equipment before cleaning the equipment NOTICE VENT SYSTEM At least twice a year the unit s venting system should...

Page 23: ...ion of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by...

Page 24: ...board controller that undergoes a diagnostic check every time the Combi is turned on This diagnostic check requires between 35 and 105 seconds During this time every segment in the display LEDs will b...

Page 25: ...nding figure and page Follow the flowchart on that page until the problem is solved Symptom Page Unit Not Working No Lights 26 Unit Not Heating Properly No Gas Error 27 Gas Error 28 Unit Not Steaming...

Page 26: ...ately 120 volts With switch in ON position check voltage between TB B1 and TB B2 Is voltage approximately 120 volts Test and replace power switch as necessary Check voltage between terminals TB B3 and...

Page 27: ...main burners come on Go to page 29 Blower Not Running Properly Does blower come on Yes Yes Place unit in oven mode at 200 F Open door Depress door switch Check gas manifold pressure There is a tap on...

Page 28: ...operation Test and replace bad ignitor as required Check manifold pressure during first 30 seconds of operation There is a tap on gas combination valve for this purpose Make sure that flame sensors a...

Page 29: ...d Is resistance between 1 and 10 megaohms Replace solenoid valve Turn off water supply to unit Remove water supply copper tube from compression fitting at inlet to solenoid valve inside unit Attach on...

Page 30: ...ecessary Replace door switch as necessary Put fan switch in LOW FAN position No Yes Disconnect 4 pin connector Place fan switch in HIGH FAN position Locate the terminals where Wires 21 and 55 are atta...

Page 31: ...COMBINATION OVEN TROUBLESHOOTING OPERATOR S MANUAL 1180963 PAGE 31 TROUBLESHOOTING Figure 4 Electric Schematic for 120 Volt 60 Hz Models...

Page 32: ...applicable For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Service Distributor list for the Authoriz...

Page 33: ...scription 1 1180934 1 Blower Wheel Weld Assembly 2 1180932 1 Packing Material FDA Approved 3 1180910 1 Washer Flat 4 1180909 1 Washer Wave Spring SS 5 1180903 1 Fitting Motor Shaft Seal 6 1180686 1 Mo...

Page 34: ...Subassembly assembled 6 1180635 1 Ignition Module 7 1180636 1 Control Board 8 1180906 1 Fuse Time Delay 20 A 9 1180931 1 Panel Weld Assembly Control 10 1180971 1 Transformer 115V 24V 75VA 11 1180987...

Page 35: ...TS OPERATOR S MANUAL 1180963 PAGE 35 PARTS 6 POSITION TERMINAL STRIP PART OF WIRING HARNESS 1880637 2 POSITION TERMINAL STRIP PART OF WIRING HARNESS 1880637 Control Panel Subassembly Parts See parts l...

Page 36: ...ssembly 8 1180649 1 Retainer Insulation 9 1180642 1 Cover Drain Trough 10 1180631 2 Rail Slide 11 1180625 2 Frame Horizontal Left Right 12 1180624 2 Frame Horizontal Front Back 13 1180623 3 Frame Vert...

Page 37: ...COMBINATION OVEN PARTS OPERATOR S MANUAL 1180963 PAGE 37 PARTS Frame and Exterior Parts See parts list on previous page...

Page 38: ...Spring Relief Valve 5 1180992 1 Insul Cover for Flue 6 1180983 1 Probe Bracket 7 1180982 1 Probe Bracket Clamp 8 1180962 1 Door Switch Assembly 9 1180961 1 Cover Probe 10 1180921 8 Bolt Shoulder 1 4 2...

Page 39: ...COMBINATION OVEN PARTS OPERATOR S MANUAL 1180963 PAGE 39 PARTS Cavity Parts See parts list on previous page...

Page 40: ...1 1180977 2 Hinge Door 2 1180940 1 Panel Door Weld Assembly 3 1180938 1 Door Latch Striker 4 1180691 1 Insulation Door 5 1180685 1 Panel Assembly Inner Door 6 1180627 1 Gasket Door 7 1180618 1 Door Su...

Page 41: ...pray Nozzle 3 1180668 1 Water Inlet Subassembly assembled for components see page 44 4 1180908 1 Valve Solenoid 1 8 5 1180943 1 Tube Water Supply 6 1180944 1 Tube Spray Supply 7 1180958 1 Spray Hose 8...

Page 42: ...ckwasher 3 16 14 1146526 2 Washer 10 Flat 15 1146529 8 Washer 5 16 Lock SS 16 1146806 1 Nipple Pipe Close Blk 1 2 17 1146913 1 Elbow Red Blk 3 4 x 3 8 90 Deg 18 1147007 1 Plug Pipe Blk 1 8 19 1160008...

Page 43: ...COMBINATION OVEN PARTS OPERATOR S MANUAL 1180963 PAGE 43 PARTS Burner and Gas Train Parts See parts list on previous page...

Page 44: ...NPT 3 1176254 1 Tee 1 8 NPT Fem 4 1176384 2 Nipple Close 5 1178283 1 Bushing Brass 1 4 inch x 3 8 inch 6 1180669 1 Bracket Water Inlet 7 1180908 1 Valve Solenoid 1 8 8 1180937 1 Pressure Regulator 9...

Page 45: ...k Legs with Casters Parts 0 40 0498 Key Part Number Qty Description 1 1174265 1 Caster Package 4 Bolt 2 1177850 1 Leg Assembly Caster 1146213 20 Bolt 3 8 16x1 Hex Head 1146505 20 Washer 5 16 Flat 1146...

Page 46: ...ement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid con...

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