Southbend 35-Pound Fryer Operator'S Manual Download Page 22

 

S

ERVICE

 

S

OUTHBEND 

F

RYERS

 

P

AGE 

22 O

PERATOR

M

ANUAL 

1182026

 REV 

SERV

ICE 

CHECKING AND ADJUSTING AUTO SAFETY PILOT 

The pilot flame should surround the thermopile for 1/2". It must be large and sharp enough to cause the 
thermopile to glow a dull red, or sufficient to hold the safety valve open. 

1.  Remove pilot adjustment cap (see wiring diagram on page 24 for location). 

2.  Adjust pilot key to provide properly sized flame. 

3.  Replace pilot adjustment cap. 

CONVERTING FROM NATURAL GAS TO LP GAS 

Obtain a natural-to-LP gas conversion kit (part number 4440499) from your authorized Southbend parts 
distributor. The kit comes with five LP gas orifice spuds (of which three are used by a 35-pound fryer, four by 
a 45-pound fryer, and five by a 65-pound fryer). In the following procedure, refer to the parts diagrams on 
pages 28, 30, and 32; and the figures below on the right. 

1.  Turn off gas supply to the fryer. 

2.  Remove the existing natural gas spud from each

burner and replace it with an LP gas spud from
the conversion kit. 

3.  Loosen the compression fitting at the pilot and

remove the pilot tubing from the pilot.  

4.  Remove the two pilot mounting screws. 
5.  Remove the natural gas pilot orifice from the pilot

and replace it with the LP gas pilot orifice from
the conversion kit.  

6.  Remount the pilot assembly, reposition the pilot

tubing, and tighten the compression fitting. 

7.  Partially depress and turn the manual gas control

knob on the combination gas valve to “OFF” (see
diagram at right). 

8. Remove pressure regulator adjustment cap

screw and pressure regulating adjustment screw.

9.  Remove the existing spring. 
10. Insert  the  replacement spring with the tapered

end down. 

11. Install new plastic pressure regulating adjustment

screw. Ensure that the screw top is flush with the
regulator top. 

12. Turn the pressure regulator adjustment screw

clockwise six complete turns. The preliminary
pressure setting will then be approximately 10"
W.C. for the LP gas. 

13.  Turn on the gas supply to the fryer. With the main

burners on, test for leaks using a soap solution. 

14. Check and adjust the pressure regulator (see

procedure on page 21). The pressure should be
10" W.C. for LP gas. 

15.  Install the new cap screw. 

Pilot
Gas

Outlet

Pilot Flow Adjustment

Screw (below cap screw)

Gas

Inlet

Manual Gas

Control Knob

Pressure Regulator

Adjustment

(below cap screw)

Cap Screw (black for LP

gas, silver for natural gas)

Pressure Regulating

Adjustment Screw (white)

Spring (tapered end down,

red for LP gas, stainless

steel for natural gas)

 

Summary of Contents for 35-Pound Fryer

Page 1: ...ty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 www south...

Page 2: ...tood even though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around ap...

Page 3: ...pound or 65 pound capacity frypots The capacity is described on the serial plate that is located inside the front door on the left side Table of Contents Specifications 4 Installation 6 Operation 12...

Page 4: ...as Connection Model A B C D E F G H I Total BTU hr Crated Weight 35 pound 15 7 399 14 2 361 31 0 787 14 7 373 47 6 1209 36 2 919 6 1 155 4 2 107 8 7 221 105 900 190 lbs 86 4 kg 45 pound 15 7 399 14 2...

Page 5: ...C 3 30 000 90 000 52 0 0635 dia Natural 4 W C 1 900 900 77 0 0180 dia 35 pound Pilot Propane 10 W C 1 900 900 0 0110 dia Natural 4 W C 4 35 000 140 000 36 0 1065 dia Main Propane 10 W C 4 30 000 120 0...

Page 6: ...MAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for safe transit and delivery If damaged equipment is received either appar...

Page 7: ...82026 REV 3 PAGE 7 INSTALLATION Step 2 Install Flue Riser The flue riser assembly is packed separately in the fryer shipping crate Attach the flue riser to the top rear of the fryer see illustration b...

Page 8: ...as required by local codes NOTICE Unit must be level to assure maximum performance Improper leveling may void warranty NOTICE Adequate restraining means must be attached to rear of appliance when ins...

Page 9: ...be provided Do NOT obstruct the bottom front of the unit as combustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipment manufact...

Page 10: ...supply line when all units are operating simultaneously should not drop below 7 W C for natural gas or 11 W C for propane gas Fluctuations of more than 25 on natural gas or 10 on propane gas will cre...

Page 11: ...30 days of operation 1 Verify proper type of gas 2 Verify gas supply pressure pressure regulator is already installed at factory 3 Check gas supply connections 4 Check internal gas connections 5 Chec...

Page 12: ...Higher heat transfer rate gives faster recovery between loads Another advantage of immersion tube fryers is the cold zone As oil is heated it passes between and over the tubes and rises into the fryin...

Page 13: ...r is new fill the frypot with water and clean thoroughly see Weekly Cleaning on page 18 in order to remove protective coatings and any foreign matter 3 The recommended solid shortening capacity for th...

Page 14: ...quipped with a secondary heat control that prevents the oil temperature from rising above 450 F Because of the accuracy tolerance of the sensor the oil temperature may reach as high as 475 F In the ev...

Page 15: ...s stamped on the frypot Maintain proper level of oil in the frypot by occasionally adding fresh solid shortening as the frypot fries down Keep heating tubes covered at all times when heat is on Fry at...

Page 16: ...rying temperature for long periods of time without frying taking place Don t overload frypot with food to be fried Don t pack the food too tightly in the baskets Don t add foreign oils to frypot such...

Page 17: ...onnection of the restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is moved to it originally installed position WARNING For an appliance equipped with caste...

Page 18: ...CLEANING 1 Examine and clean the venting system 2 Have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance Consult the S...

Page 19: ...the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the above cleaning techniques but tint which does not respond to that procedure calls for a vigor...

Page 20: ...mit their movement to prevent damage to the gas supply connecting system If disconnection of this restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is moved...

Page 21: ...er and replace pressure tap plug 11 Replace adjustment screw cap CHECKING AND ADJUSTING CALIBRATION OF THERMOSTAT All thermostat controls are carefully calibrated at the factory i e the dial is proper...

Page 22: ...Remove the natural gas pilot orifice from the pilot and replace it with the LP gas pilot orifice from the conversion kit 6 Remount the pilot assembly reposition the pilot tubing and tighten the compr...

Page 23: ...ssembly in combination gas valve Clogged orifice Draft condition Air in gas line Improper ventilation system Oil excessively hot Pilot produces carbon deposits Unit connected to wrong gas supply Press...

Page 24: ...INLET Notes 1 High limit switch is set to 450 F 2 Voltage measured across TH PP and TP with main burner on should be greater than 100 mV REGULATOR ADJUSTMENT MAIN GAS THERMOPILE COMPONENT LEADS PILOT...

Page 25: ...ber Serial Number Part Number and Description For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Servic...

Page 26: ...oor 3 1182016 1 Panel inner door 4 1164132 1 Door striker 5 1164133 1 Catch door 6 1182025 1 Bracket bottom door 7 1182024 1 Bracket top door weld assembly 8 1182212 1 Fry panel 9 1182209 1 Splasher w...

Page 27: ...1182031 1 Panel inner door 4 1164132 1 Door striker 5 1164133 1 Catch door 6 1182025 1 Bracket bottom door 7 1182024 1 Bracket top door weld assembly 8 1182008 1 Fry panel 9 1182246 1 Cover flue rear...

Page 28: ...x 4 1 2 blk 8 1182055 1 Bracket manifold support 35 9 1147007 1 Plug pipe blk 1 8 10 1182014 1 Manifold 3 burner 11 1182034 3 Fitting gas orifice 12 1036604 3 Nut air collar 13 1182040 3 Orifice main...

Page 29: ...SOUTHBEND FRYERS PARTS OPERATOR S MANUAL 1182026 REV 3 PAGE 29 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 35 Pound Fryer See parts list on previous page...

Page 30: ...x 4 1 2 blk 8 1182056 1 Bracket manifold support 45 9 1147007 1 Plug pipe blk 1 8 10 1182237 1 Manifold 4 burner 11 1182034 4 Fitting gas orifice 12 1036604 4 Nut air collar 13 1182040 4 Orifice main...

Page 31: ...SOUTHBEND FRYERS PARTS OPERATOR S MANUAL 1182026 REV 3 PAGE 31 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 45 Pound Fryer See parts list on previous page...

Page 32: ...x 4 1 2 blk 8 1182057 1 Bracket manifold support 65 9 1147007 1 Plug pipe blk 1 8 10 1182243 1 Manifold 5 burner 11 1182034 5 Fitting gas orifice 12 1036604 5 Nut air collar 13 1182042 5 Orifice main...

Page 33: ...SOUTHBEND FRYERS PARTS OPERATOR S MANUAL 1182026 REV 3 PAGE 33 PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 Gas Train Parts for 65 Pound Fryer See parts list on previous page...

Page 34: ...ey Part Number Qty Description 1 1182258 1 Frypot weld assembly 2 1182262 3 Baffle weld assembly 3 1182238 1 Valve ball 1 1 4 in 1036618 1 Thermostat bulb clamp 1140700 1 Screen tube 14 fryer P9181 2...

Page 35: ...ey Part Number Qty Description 1 1182221 1 Frypot weld assembly 2 1182262 4 Baffle weld assembly 3 1182238 1 Valve ball 1 1 4 in 1036618 1 Thermostat bulb clamp 1140700 1 Screen tube 14 fryer P9181 2...

Page 36: ...2 3 Key Part Number Qty Description 1 1182005 1 Frypot weld assembly 2 1182021 5 Baffle weld assembly 3 1182238 1 Valve ball 1036618 1 Thermostat bulb clamp 1140701 1 Screen tube 18 fryer P9183 2 Bask...

Page 37: ...SOUTHBEND FRYERS OPERATOR S MANUAL 1182026 REV 3 PAGE 37 Notes...

Page 38: ...SOUTHBEND FRYERS PAGE 38 OPERATOR S MANUAL 1182026 REV 3 Notes...

Page 39: ...SOUTHBEND FRYERS OPERATOR S MANUAL 1182026 REV 3 PAGE 39 Notes...

Page 40: ...nize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or...

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