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 FPS-650 and FPS-1250                                                                                                                 South-Tek Systems        

Version:

 7    

Revision Date: 9/6/19    

                                                                                                                              

Page 17 of 29 

 

AIR BYPASS SETUP (OPTIONAL) 

The  Air  Bypass  Option  ensures  that  nitrogen  is  the  only  supervisory  gas 
entering the FPS. It safeguards your installation all while providing piece of 
mind knowing the FPS is being filled with nitrogen vs any other gas. It will 
alarm if the N2-Blast Generator is being bypassed by the air compressor. It 
safeguards against a maintenance technician from inadvertently leaving the 
“air bypass” open or the N2-Blast being powered in the off position. It will 
provide  a  visual  alarm  when  it  is  in  alarm  mode.  See  wiring  diagram  and 
installation drawing included with this package. For electronic copies, please 
contact your local distributor. 

 

START-UP PROCEDURES 

It is necessary to use caution when working with pressurized gas, making 
sure that all fittings and gas lines are installed correctly. Always leak check 
(see 

Checking for Leaks

 section) every line before using the system.

 

Note:  Line  leaks  will cause  the 

N

2

-BLAST

® 

to  run  excessively, shortening 

its life and cause excess wear on the compressor. 

 
The  installation  layout  drawings  are  provided  with  your  system  in  the 
documentation package of the system. For electronic copies, please contact 
your  local  distributor.  Review  and  make  sure  the  setup  installation  is 
completed per the installation layout drawings. Ensure that you follow the 
correct installation drawing per your system’s design. In some cases, a N

2

 

Bypass system for pre-filling is required in the installations to meet code. 
 
If  your  system  requirements  are  more  complex,  please  consult  your  sales 
representative  or  equipment  installer  for  more  detailed  installation 
instructions. 

 

1.

 

The 

N

2

-BLAST

® 

is supplied with ½” NPT Female inlet and outlet 

fittings.  Make sure to use Teflon tape or similar on all fittings to make 
sure they don’t leak. 

2.

 

Install the “Supply Line” coming from the air compressor to the 

N

2

-

BLAST

®

’s Air Inlet. 

3.

 

Connect the 

N

2

-BLAST

® 

to the storage tank and then to the systems Air 

Maintenance Device(s). 

4.

 

Once  connections  are  made  and  the  air  compressor  is  on,  you  can 
slowly  open  the  System’s 
On/Off Valve. 

a.

 

You will hear air rushing through the system and N

filling the FPS 

system. 

b.

 

If you hear a leak or have a bad connection, shut the valve off and 

Summary of Contents for N2Blast FPS-1250

Page 1: ...FPS 650 FPS 1250 Fire Protection Systems O M Manual Version 7 09 06 2019 2020 The Leader in Nitrogen Generation Technology...

Page 2: ...son 1 J Nguyen 10 13 15 A Norman 10 13 15 Initial Release 2 J Nguyen 7 5 15 A Norman 7 5 15 3 J Nguyen 8 15 16 A Norman 8 15 16 4 J Nguyen 4 27 16 A Norman 4 27 16 Updated Bypass Info 5 Matt Thomas 9...

Page 3: ...ical Requirements 11 Installation For FPS 650 11 Installation For FPS 1250 13 Panel Layout and Gas Connections 14 Air Bypass Setup optional 17 Start up Procedures 17 Checking for Leaks 18 Access Contr...

Page 4: ...ff and should be read in its entirety prior to operation Please contact your local distributor provider for any operation and maintenance first prior to contacting the manufacturer IMPORTANT INFORMATI...

Page 5: ...when performing maintenance and repairs Make sure that replacement parts meet or exceed the original parts specification Only authorized trained and competent individuals can perform installation oper...

Page 6: ...of the FPS 650 and FPS 1250 must follow safe working practices OSHA and local health safety code regulations during the installation operation and maintenance of the unit Warning This manual must be r...

Page 7: ...t filter maintenance schedule if you are installing the generator in dirty environment Air Filters The generator has two filters after the air compressor the particulate and coalescing The Particulate...

Page 8: ...tional The Blast Off Leak Detection will provide the end user with an alarm when it detects characteristics of a leak somewhere on the system It will trigger an audible alarm display it on the screen...

Page 9: ...ter and will display the current run mode on the screen Run in Green and StdbY in Yellow The layout of the controller can be seen on the next page System Status Run mode is when the FPS 650 and FPS 12...

Page 10: ...d and all parts should be inspected for damage upon receipt For the N2 BLAST FPS 1250 system a wooden crate is used for shipping and should be opened on the side noted on that crate Identify and verif...

Page 11: ...ng wall that can support its weight as specified in 3 2 Specifications If placed on t h e floor it should still be fastened in place so that it cannot move due to vibration or damaged from falling ove...

Page 12: ...n the back of the cabinet vs the wall a Use the supplied nuts and bolts to attach the upper 12 bracket onto the top flange per the diagram b Use the supplied carriage bolts and nuts to attach the 18 l...

Page 13: ...clearance room on the top for N2 gas connection clearance room on the left side for access to the panel and clearance room on the front for maintenance access See Figure 6 for dimensions and overall c...

Page 14: ...S See figures below for panel layout and gas connections Double check all connection locations before turning on the system or opening any valves Note All N2 BLAST models are factory equipped with NPT...

Page 15: ...FPS 650 and FPS 1250 South Tek Systems Version 7 Revision Date 9 6 19 Page 15 of 29 Figure 5 100 N2 Storage Tank Setup...

Page 16: ...FPS 650 and FPS 1250 South Tek Systems Version 7 Revision Date 9 6 19 Page 16 of 29 Figure 6 FPS 1250 Dimensions and Connections...

Page 17: ...ly shortening its life and cause excess wear on the compressor The installation layout drawings are provided with your system in the documentation package of the system For electronic copies please co...

Page 18: ...harging the storage tank automatically The pressure switch is preset at the factory no field adjustment is required CHECKING FOR LEAKS When a leak is suspected first try to listen for leaks and or spr...

Page 19: ...e red manifold 5 Within 5 minutes the system should go into Standby Mode If it doesn t contact your local provider installer for further assistance 6 Once in Standby mode wait 60 seconds After 60 seco...

Page 20: ...ons BlastOff Leak Detection System Alarm An optional feature that can be included with the system is the BlastOff Leak Detection System It is a patented system when installed into the FPS 650 and FPS...

Page 21: ...r every 1000 hours whichever comes first To do so remove the pre compressor filter cap by twisting it clockwise Remove the old element and use a clean dry cloth to clean the filter bowl before install...

Page 22: ...hever comes first To do so 1 Make sure there is no pressure on the filter bowls The gauge after the filter bowl will read 0 PSIG to indicate that there is no pressure on the bowl 2 Unscrew the filter...

Page 23: ...nding filter housings Once all the filters have been replaced press and hold the filter reset button on the electrical panel an audible beep will confirm the reset To use the Filter Change Reset Butto...

Page 24: ...e and store Nitrogen at 70 5 psig Once the storage tank reaches 70 5 psig the system will go into Stand By Mode When the pressure drops by about 7 10 psig the system should go into Operation Mode and...

Page 25: ...t is equipped with The BlastOff Leak Detection feature If the buzzer is on there may be a leak in one of the sprinkler lines AMD or fittings may not be properly seated causing leaks Note Turn off this...

Page 26: ...ifferent specification at the factory s option Any work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by So...

Page 27: ...ce OCPD The compressor features an internal thermal overload which may be reset manually on the back of the compressor if tripped but an over current and short circuit protection disconnect rated for...

Page 28: ...ust be in the fully upright position Once generator is in Bypass Mode and the system is ready for filling turn on the compressor using the external disconnect Once system is done filling switch the ge...

Page 29: ...FPS 650 and FPS 1250 South Tek Systems Version 7 Revision Date 9 6 19 Page 29 of 29 Last Page...

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