South-Tek Systems BEERBLAST 14KPH Operating And Maintenance Manual Download Page 5 | Manualshive

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BeerBlast™ 7/14KPH & N

2

-GEN

™ 7/14KPH O&M

South-Tek Systems

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Summary of Contents for BEERBLAST 14KPH

Page 1: ...Copyrighted All Rights Reserved 2016 BEERBLAST 7 14KPH N2 GEN 7 14KPH O M MANUAL Revision 1 Date 06 13 16 NOTE SCHEMATICS and BROCHURES APPENDED ...

Page 2: ...14KPH N2 GEN 7 14KPH O M South Tek Systems 2 VERSION HISTORY Revision Implemented By Revision Date Approved By Approval Date Reason 0 James Nguyen 12 15 14 J Nguyen 12 15 14 1 James Nguyen 6 13 16 J Nguyen 6 13 16 ...

Page 3: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 3 Notes Page ...

Page 4: ...equirements 13 4 4 Mounting BeerBlast 7KPH N2 GEN 7KPH 13 4 5 Installation BeerBlast 7KPH N2 GEN 7KPH 15 4 6 Gas Connection BeerBlast 7KPH N2 GEN 7KPH 18 4 7 Installation BeerBlast 14KPH N2 GEN 14KPH 20 4 8 Nitrogen Cylinder Back Up BeerBlast 7 14KPH N2 GEN 7 14KPH 22 4 9 Start Up Procedures BeerBlast 7 14KPH N2 GEN 7 14KPH 22 4 10 Checking for Leaks 23 4 11 Access Controls 24 4 12 Starting the Sy...

Page 5: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 5 Notes ...

Page 6: ...KPH model which precisely blends the N2 with the CO2 from the restaurant bar s in house storage cylinder tank The standard CO2 N2 blends available are 60 40 and 25 75 The blends are accurate to within 2 Custom CO2 N2 blends are available if desired The installer and the user should read this manual in its entirety 1 2 AUDIENCE This manual is intended for Installer Restaurant Bar Operator Superviso...

Page 7: ...off from normal living space air changes All personnel involved with installation operations and maintenance of the BeerBlast 7 14KPH N2 GEN 7 14KPH must follow safe working practices OSHA and local health safety code regulations during the installation operation and maintenance of the unit Warning This manual must be read in its entirety to installing and operating the BeerBlast 7 14KPH N2 GEN 7 ...

Page 8: ...Controller PLC There s an integrated PLC within the cabinet It features smart and efficient coding to maximize the performance of the generator It controls the timing and sequencing of the valves to effectively move compressed gas throughout the system It also has a smart feature to automatically go into different modes based on the current run stages It comes with a visual screen that will displa...

Page 9: ...ient Temperature 40 to 85 F Noise Level dbA 60 dbA Size 12 75 W x 12 D x 27 H Cabinet Dimensions Weight Appx 100 lbs 3 3 SPECIFICATIONS BEERBLAST 14KPH N2 GEN 14KPH BeerBlast 14KPH N2 GEN 14KPH Specifications Nitrogen Purity 99 8 Kegs per hour 14 Installation Floor standing Display Hours Run Cool Standby Filter Alarm BlastOffTM N Storage Pressure 60 75 PSIG CO Gas Requirement 60 80 min max PSIG Av...

Page 10: ...e screen Run in Green Cool in Yellow and StdBy in Yellow Run mode is when the BeerBlast 14KPH N2 GEN 14KPH is producing nitrogen and feed it to the storage tank It will run through a couple cycles and then enter into a Cool mode for one cycle This prevents the internal air compressor from overheating and over working The system will automatically enter Standby mode when the tank is fully pressuriz...

Page 11: ...erBlast 7KPH N2 GEN 7KPH Any visual damages should be immediately documented and reported to the shipping company responsible Then contact STS at 888 526 6284 to assess the damages only after the shipping company has been notified Until Installation Store the BeerBlast 7KPH N2 GEN 7KPH in a dry and climate controlled 60 80 F room Always keep BeerBlast 7KPH N2 GEN 7KPH in an upright position or in ...

Page 12: ...KPH N2 GEN 14KPH can be stored inside the wooden crate until installation For extended storage of over a month open and insert desiccant bags as needed to prevent moisture buildup Store the BeerBlast 14KPH N2 GEN 14KPH in a dry and climate controlled 60 80 F room Always keep the BeerBlast 14KPH N2 GEN 14KPH in an upright position Do not connect the AC power cable until this manual has been read co...

Page 13: ...rectly 3 Install the cabinet mounting brackets on the BeerBlast 7KPH N2 GEN 7KPH first with the bolts lock nuts that are provided 4 Locate the wall mounting bracket It is an 18 bracket without the rectangular cutouts and will need to be installed on the wall at the desired height and level The bracket has 16 center to center holes so the unit can be mounted directly to studs This bracket will need...

Page 14: ... 1 BB 7KPH Mini PSA 1 2 800 133 S 100 200 12 Mounting Bracket 1 3 800 134 B S 100 200 400 18 Mounting Bracket 1 4 800 129 Type 1 Lower Wall Mount Bracket 1 5 Misc 0 250 20 x 0 750 Carriage Bolt 2 6 Misc 0 250 20 x 0 750 Hex Cap Screw 2 7 Misc 0 250 Nylock Nut 4 8 Misc 0 250 Flat Washer 2 ...

Page 15: ...ing and fittings for all connections Keep in mind the temperature and pressure requirements when selecting them Always install a valve on off on each individual line This will help with troubleshooting the system Never detach a line with pressure on it before closing the valve this could cause damage to the equipment or bodily injury Also avoid depressurizing the keg at all costs this will negativ...

Page 16: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 16 ...

Page 17: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 17 ...

Page 18: ...NECTION BEERBLAST 7KPH N2 GEN 7KPH See figures below for panel layout and gas connections Double check all connection locations before turning on the system or opening any valves Note All BeerBlast 7KPH N2 GEN 7KPH models are factory equipped with NPT Female connections ...

Page 19: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 19 Figure 1 100 N2 Storage Tank Setup ...

Page 20: ...therwise the unit will need to be pulled out to read the display There are also two OD drain ports are on the left side of the cabinet These can be plumbed to the nearest site drain The front side of the cabinet requires 36 minimum to gain access to the front door and perform routine maintenance Leave enough clearance room on the top of the cabinet for gas line connections The N2 GEN 14KPH will ha...

Page 21: ...rol panel The initial start up will require up to 1 hour to fully pressurize the internal storage tank to the correct level External pressure gauge at the top coming off the 4th port from the left can be viewed to verify that the internal storage tank has been filled to 65 75 psig Once the tank is full the system will automatically go into a standby mode and is ready for standard operation ...

Page 22: ... N2 GEN 7 14KPH It is necessary to use caution when working with pressurized gas making sure that all fittings and gas lines are installed correctly Always leak check every line before using the system Note Line leaks will cause the BeerBlast 7 14KPH N2 GEN 7 14KPH to run excessively shortening its life and cause excess wear on the compressor The installation layout drawings are provided with your...

Page 23: ...leak is found isolate the area so that there s no pressure on it Fix the leaking part and return the system back to operation If no leak can be heard turn off the unit and try isolating sections to see if there s a pressure loss If the BlastOff option is included with your unit the system will alarm indicating that there is a leak in the line Consult with your installer if you cannot locate the le...

Page 24: ...nty will be voided In case of the program failure first attempt to cycle the power to the system If that does not work please contact your provider for further instructions 4 12 STARTING THE SYSTEM To start the system turn on the power switch and make sure any valves to the gas lines are in the open position 4 13 STOPPING THE SYSTEM To stop the system close off any valves on the gas lines Powering...

Page 25: ... maintenance instructions BlastOff Leak Detection System Alarm An optional feature that can be included with the system is the BlastOff Leak Detection System It is a patented system when installed into the BeerBlast 7 14KPH N2 GEN 7 14KPH detects line leaks within the downstream gas lines from the N2 Generator to the kegs Line leaks could be due to a keg not being tapped correctly a beer gas line ...

Page 26: ...01 Air Pre Filter The integrated Air Compressor has an air intake pre filter It is design to prevent particles from entering into the compressor housing and damaging internal components This filter needs to be replaced once per year or every 1000 hours whichever comes first To do so remove the pre compressor filter cap by twisting it clockwise Remove the old element and use a clean dry cloth to cl...

Page 27: ...ris out of the bowls with warm water 4 Dry the bowls with a clean dry cloth and replace the old O rings with the ones provided in the kit 5 Using a Philips Head screwdriver remove the particulate element and replace 6 The coalescing element can be removed by turning it counter clockwise with your hand then replaced with the new element in the reverse order 7 Once both elements have been replaced b...

Page 28: ...echnician CO2 Pressure Check If you have a BeerBlast 7 14KPH N2 GEN 7 14KPH look at your CO2 regulator pressure gauge It should read between 80 and 100 psig If it is lower check the CO2 Storage tank to see if it needs refilling or if the pressure regulator needs adjustment The pressure going into the BeerBlast 7 14KPH N2 GEN 7 14KPH is recommended to be set at 80 psig Nitrogen Pressure Check Look ...

Page 29: ... properly If a keg s is warm change to a properly chilled keg and resume Contact your refrigeration expert if you have temperature issues the BeerBlast 7 14KPH N2 GEN 7 14KPH does not influence temperature 8 5 BLASTOFF LEAK DETECTION SYSTEM There is an alarm sounding in the BeerBlast 7 14KPH N2 GEN 7 14KPH and the control panel has B Off illuminated on the side panel of the unit If you hear the al...

Page 30: ...cification at the factory s option Any work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by South Tek may carry its own warranty from its manufacturer and will be warrantied by that manufacturer All parts that need to be returned should be announced Any item s that is returned to South Tek Systems without...

Page 31: ...BeerBlast 7 14KPH N2 GEN 7 14KPH O M South Tek Systems 31 Last Page ...

Page 32: ...ata ITEM STS PART DESCRIPTION 1 NP 07KPH N2 Gen 7KPH Assembly 2 A05 TYP1 100 200 and MPSA Mounting Bracket Set 3 800 111 L 100 Tank with Label and Packaging 4 A01 0100 S Tank Manifold 5 A01 0100 A Tank Strap Assembly A B C D SCALE DATE APPROVED BY REVISION GA TYP1P NP07KPH 0 05 09 2015 PJS 1 14 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 2 B NUMBER SIZE SHEET DATE DATE PROJECT NAME South Tek S...

Page 33: ...RMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH TEK SYSTEMS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH TEK SYSTEMS IS PROHIBITED UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES A B C D 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 1 N2 Gen NP 07KPH General Arrangement Whole Number Dim s 1 One Place Decimal 2 Two Place Decimals 02 Three Place Decim...

Page 34: ...ctrical Connections Torque Specs Label 10 Serial Number Label Design Data Purity 98 N2 Out Pressure up to 80 psi Electrical 110V 60Hz 1Phase Weight 56 lbs A B C D SCALE DATE APPROVED BY REVISION DD NP 07KPH 0 04 30 15 PJS 1 6 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 1 B NUMBER SIZE SHEET DATE DATE PROJECT NAME South Tek Systems PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS ...

Page 35: ...9 2015 PJS 1 7 DRAWN BY CHECKED BY 22 9 Gallons VOLUME MATERIAL WEIGHT 70 lbs 1 of 1 B NUMBER SIZE SHEET DATE DATE PROJECT NAME South Tek Systems PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH TEK SYSTEMS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH TEK SYSTEMS IS PROHIBITED UNLESS OTHERWISE SPECIFIED DIMENSION...

Page 36: ...0 133 S 100 200 Mounting Bracket 1 3 800 134 B S 100 200 400 18 Mounting Bracket 1 4 800 129 100 200 Lower Wall Mount Bracket 1 5 002 382 250 20 x 0 750 HHCS 2 6 Reference 0 250 20 x 0 750 Carriage Bolt 2 7 Reference 0 250 Flat Washer 2 8 Reference 0 250 Nylock Nut 4 A B C D SCALE DATE APPROVED BY REVISION A05 TYP1 TI 0 5 29 2015 PJS 1 7 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 1 B NUMBER S...

Page 37: ... 2 A05 TYP1 100 200 and MPSA Mounting Bracket Set 3 800 111 L 100 Tank with Label and Packaging 4 A01 0100 S Tank Manifold 5 A01 0100 A Tank Strap Assembly A B C D SCALE DATE APPROVED BY REVISION GA TYP1P BP07KPH 0 05 29 2015 PJS 1 11 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 2 B NUMBER SIZE SHEET DATE DATE PROJECT NAME South Tek Systems PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED...

Page 38: ...L THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH TEK SYSTEMS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH TEK SYSTEMS IS PROHIBITED UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES A B C D 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 1 BeerBlast BP 07KPH General Assembly Whole Number Dim s 1 One Place Decimal 2 Two Place Decimals 02 Three P...

Page 39: ...abel 12 Electrical Panel Specifications Label 13 Buzzer or Display Screen Warning Indicator Design Data Purity 99 8 N2 Production 10 7 CFH Kegs Per Hour 7 Ambient Temp 35 to 95 F Electrical 110V 60Hz 1Phase Noise Level dbA 60 Weight 85 lbs A B C D SCALE DATE APPROVED BY REVISION DD BB 07KPH 0 03 25 15 PJS 1 6 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 1 B NUMBER SIZE SHEET DATE DATE PROJECT N...

Page 40: ...9 2015 PJS 1 7 DRAWN BY CHECKED BY 22 9 Gallons VOLUME MATERIAL WEIGHT 70 lbs 1 of 1 B NUMBER SIZE SHEET DATE DATE PROJECT NAME South Tek Systems PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH TEK SYSTEMS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH TEK SYSTEMS IS PROHIBITED UNLESS OTHERWISE SPECIFIED DIMENSION...

Page 41: ...0 133 S 100 200 Mounting Bracket 1 3 800 134 B S 100 200 400 18 Mounting Bracket 1 4 800 129 100 200 Lower Wall Mount Bracket 1 5 002 382 250 20 x 0 750 HHCS 2 6 Reference 0 250 20 x 0 750 Carriage Bolt 2 7 Reference 0 250 Flat Washer 2 8 Reference 0 250 Nylock Nut 4 A B C D SCALE DATE APPROVED BY REVISION A05 TYP1 TI 0 5 29 2015 PJS 1 7 DRAWN BY CHECKED BY FINISH MATERIAL WEIGHT 1 of 1 B NUMBER S...

Page 42: ...2 5 2 5 15 Bottom Full Top Full 12 5 Blue 21 21 4 Blue 6 Brown 16 5 18 Brown Brown Brown Brown Relay Logic 3 Blue 2 3 4 5 6 7 8 9 1112 TB 1 12 Ground 2 Metal Facing Left Ground 1 Metal Facing Right COM NO NC Pressure Switch See Notes 1 3 4 10 TB 7A TB 7B TB 7C TB 7D TB 6C TB 12C TB 12A TB 12D TB 11A TB 11D TB 8 TB 9 5 TB 10 TB 11C Wiring Table Wire Gauge Color Service Field Internal 14 Customer De...

Page 43: ...rs and regulators within the keg cooler oftentimes create leaks that go unnoticed for a period of time These leaks can become a safety hazard but also cause the BeerBlast to run excessively in order to maintain keg pressure The unnecessary additional run time decreases the lifespan of the equipment The Patented BlastOff Leak Detection System is designed to detect significant leaks before they comp...

Page 44: ...ing the kegged product quality and ultimately increasing profitability and customer satisfaction GreenTechnology Generates beverage grade Nitrogen on site Eliminates over under carbonation Provided with or without internal gas blender Compact technology takes up minimal space Maintains product quality as intended by the brewer Increases customer satisfaction loyalty Best value in Nitrogen Generati...

Page 45: ...ons 28 Gallons 15 5 Gallons Mounting Wall Wall Floor Blender Available with or without Available with or without Available with or without Ambient Temp 35 to 95 o F 35 to 95 o F 35 to 95 o F Electrical Amps 110V 15 Amps 110V 15 Amps 110V 18 Amps Noise level dbA 65 65 65 Dimensions N2 Generator 30 x 13 x 10 30 x 13 x 10 58 x 26 x 18 Weight N2 Generator 75 lbs 85 lbs 275 lbs Distributed by 7KPH Sout...

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