South bend TURN-NADO SB1046PF Owner'S Manual Download

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For Machines Mfg. Since 2/14

Turn-Nado

Gearhead Lathes

P A R T S

Brake

1303

1305

1306

1307

1308

1309

1310

1314

1315

1316

1317

1318

1319

1320

1324

1325

1326

1327

1328

1329

1330

1334

1335

1336

1337

1338

1339

1340

1344

1345

1346

1349

1350

1353

1355

1356

1357

1358

1359

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1364

1365

1366

1367

1368

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1370

1374

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1376

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1379

1380

1381

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1303 PEC09M

E-CLIP 6MM

1344 PSB1046PF1344

EXTENSION SPRING

1305 PSB1046PF1305

CLEVIS PIN 6MM

1345 PSB1046PF1345

SPRING ANCHOR PIN 5 X 30

1306 PSB1046PF1305

CLEVIS PIN 6MM

1346 PSB1046PF1346

SPINDLE LEVER/BRAKE CONTROL ARM

1307 PSB1046PF1307

SPACER

1349 PSB1046PF1349

CONTROL ARM RETAINING PLATE

1308 PB01M

HEX BOLT M10-1.5 X 30

1350 PLN04M

LOCK NUT M8-1.25

1309 PSB1046PF1309

ROCKER ARM

1353 PN03M

HEX NUT M8-1.25

1310

PW01M

FLAT WASHER 8MM

1355 PSB1046PF1355

BRAKE PEDAL PIN

1314

PW01M

FLAT WASHER 8MM

1356 PSB1046PF1356

PEDAL PIN SHOULDER BOLT

1315

PLN05M

LOCK NUT M10-1.5

1357

PSB1046PF1357

ROLLER STANDOFF

1316

PSB1046PF1316

ROCKER ARM MOUNTING BRACKET

1358 PSB1046PF1358

ROLLER

1317

PCAP07M

CAP SCREW M6-1 X 30

1359 PCAP31M

CAP SCREW M8-1.25 X 25

1318

PLW03M

LOCK WASHER 6MM

1360 PSB1046PF1360

CONTROL ARM BRACKET

1319

PSB1046PF1319

SHIELD PLATE

1364 PSB1046PF1364

STOP PLATE

1320 PSB1046PF1320

BRAKE DRUM

1365 PSB1046PF1365

STOP PLATE SHIELD

1324 PSB1046PF1324

BRAKE SHOE SET 2PC

1366 PCAP04M

CAP SCREW M6-1 X 10

1325 PSB1046PF1325

EXTENSION SPRING

1367 PB116M

HEX BOLT M10-1.5 X 45

1326 PEC015M

E-CLIP 8MM

1368 PSB1046PF1368

LOWER CLUTCH ACTUATOR ROD (SB1046PF-48PF)

1327

PSB1046PF1327

BRAKE SHOE ANCHOR PIN

1368 PSB1056F1368

LOWER CLUTCH ACTUATOR ROD (SB1056F-58F)

1328 PSB1046PF1328

BRAKE ACTUATOR

1369 PSB1046PF1369

ACTUATOR ROD JAM NUT M12-1.75

1329 PSB1046PF1329

ACTUATOR PIN

1370 PSB1046PF1370

ACTUATOR ROD COUPLER M12-1.75

1330 PSB1046PF1330

ACTUATOR ROLLER

1374

PN09M

HEX NUT M12-1.75

1334 PSB1046PF1334

ACTUATOR BUSHING

1375

PSB1046PF1375

UPPER CLUTCH ACTUATOR ROD (SB1046PF-48PF)

1335 PORP010

O-RING 9.8 X 1.9 P10

1375

PSB1056F1375

UPPER CLUTCH ACTUATOR ROD (SB1056F-58F)

1336 PR02M

EXT RETAINING RING 14MM

1376 PRP39M

ROLL PIN 4 X 20

1337

PSB1046PF1337

MOUNTING BLOCK

1377

PSB1046PF1377

UNIVERSAL JOINT ASSEMBLY

1338 PSB1046PF1338

BRAKE ACTUATOR ROD (SB1046PF-48PF)

1378 PSB1046PF1378

BRAKE DRUM FLAT WASHER

1338 PSB1056F1338

BRAKE ACTUATOR ROD (SB1056F-58F)

1379 PRP02M

ROLL PIN 3 X 16

1339 PSB1046PF1339

ROD RETAINING PLATE

1380 PLW03M

LOCK WASHER 6MM

1340 PCAP40M

CAP SCREW M8-1.25 X 35

1381

PCAP02M

CAP SCREW M6-1 X 20

Summary of Contents for TURN-NADO SB1046PF

Page 1: ... Co Revised March 2014 ST For Machines Mfg Since 2 14 TURN NADO GEARHEAD LATHE w DRO MODEL SB1046PF 21 X 60 MODEL SB1056F 18 X 40 MODEL SB1047F 21 X 80 MODEL SB1057F 18 X 60 MODEL SB1048PF 21 X 120 MODEL SB1058F 18 X 80 OWNER S MANUAL ...

Page 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operator schooling or research before attempting operations Following this advice will help you avoid serious personal injury and get the best results from your work Manual Feedback We ve made every effort ...

Page 3: ...ssembly 29 Lubricating Lathe 30 Adding Coolant 30 Power Connection 30 Test Run 32 Spindle Break In 35 Recommended Adjustments 35 OPERATION 36 Operation Overview 36 Chuck Faceplate Mounting 37 Installation Removal Devices 37 Chuck Installation 38 Registration Marks 39 Chuck Removal 39 Scroll Chuck Clamping 40 4 Jaw Chuck 40 Mounting Workpiece 40 Faceplate 41 Tailstock 42 Positioning Tailstock 42 Us...

Page 4: ... 77 Leadscrew End Play Adjustment 78 Gib Adjustment 78 Half Nut Adjustment 80 V Belts 80 Spindle Clutch Adjustment 81 Leadscrew Shear Pin Replacement 84 Gap Insert Removal Installation 86 Gap Removal 86 Gap Installation 87 TROUBLESHOOTING 88 ELECTRICAL 91 Electrical Safety Instructions 91 Correcting Phase Polarity 92 Wiring Overview 93 Component Location Index 94 Electrical Cabinet Wiring 95 Spind...

Page 5: ...abilities These Turn Nado Gearhead Lathes are built for daily use in a busy industrial setting Loaded with many nice features and high precision parts these lathes excel at making fine tools dies thread gauges jigs and precision test gauges however they are by no means delicate Thick castings heavy weight and quality construction throughout provide the necessary brawn for demanding production and ...

Page 6: ... Safety Switch E Follow Rest F 4 Way Tool Post G Halogen Work Lamp H Steady Rest I Coolant Nozzle Valve J Fagor DRO Control Panel Serious personal injury could occur if you connect the machine to power before completing the setup process DO NOT connect power until instructed to do so later in this manual Untrained users have an increased risk of seriously injuring themselves with this machine Do n...

Page 7: ...ning the master power switch to OFF is not a safe alternative to completely disconnecting the machine from power when wiring servicing or making repairs Headstock A Quick Change Gearbox Levers Controls the leadscrew and feed rod speed for threading and feed operations B Headstock Feed Direction Lever Controls the direction that the leadscrew and feed rod rotate C Gearbox Range Lever Shifts the qui...

Page 8: ...the workpiece O Coolant Flow Control Lever Controls the flow of coolant from the nozzle P One Shot Oiler Draws oil from the apron reservoir to lubricate the carriage ways through various oil ports Q Half Nut Lever Engages disengages the half nut for threading operations R Carriage Lock Secures the carriage in place when the carriage should not move S Thread Dial and Chart Dial indicates when to en...

Page 9: ... to control tailstock offset accuracy AD Tailstock Offset Screws Adjust the tailstock offset left or right from the spindle centerline Figure 7 Tailstock controls Y Z AA AB AC AD Y Quill The quill has an MT 5 taper metric and inch scale and a drift slot to remove tight fitting tooling Z Quill Lock Lever Secures the quill in position AA Tailstock Lock Lever Secures the tailstock in position along t...

Page 10: ...ee Figure 9 to quickly stop the spindle instead of allowing it to coast to a stop on its own Pressing the foot brake disengages the spindle clutch from the motor drive train inside the headstock After the foot brake is used the spindle lever is used to re start spindle rotation Figure 9 Foot brake and spindle levers Foot Brake Spindle Levers ...

Page 11: ...od Slat Crate Weight 6182 lbs 7440 lbs 8712 lbs Width side to side Depth front to back Height 121 x 45 x 69 141 x 45 x 74 183 x 45 x 69 Electrical Power Requirement 440V 3 Phase 60Hz Full Load Current Rating 19 23A Minimum Circuit Size 30A Switch Magnetic with Thermal Protection Switch Voltage 440V Plug Included No Recommended Connection Type Hardwire to Locking Disconnect Switch MODEL SB1046PF SB...

Page 12: ...Permanently Sealed Coolant Motor Type TEFC Induction Horsepower 1 8 HP Voltage 440V Phase 3 Phase Amps 0 23A Speed 3450 RPM Cycle 60 Hz Power Transfer Direct Drive Bearings Shielded Permanently Sealed Operation Information Swing Over Bed 21 in Distance Between Centers 60 in 80 in 120 in Swing Over Cross Slide 14 01 in Swing Over Saddle 21 in Swing Over Gap 31 10 in Maximum Tool Bit Size 1 in Compo...

Page 13: ...l Feeds 15 Range of Longitudinal Feeds 0 0015 0 0400 in rev Number of Cross Feeds 15 Range of Cross Feeds 0 00075 0 0200 in rev Number of Inch Threads 38 Range of Inch Threads 2 72 TPI Number of Metric Threads 40 Range of Metric Threads 0 4 14 mm Number of Modular Pitches 18 Range of Modular Pitches 0 3 3 5 MP Number of Diametral Pitches 21 Range of Diametral Pitches 8 44 DP Dimensions Bed Width 1...

Page 14: ...eadstock Cast Iron Headstock Gears Flame Hardened Steel Bed Meehanite Castings with Induction Hardened Ways Stand Cast Iron Paint Urethane Other Country of Origin Taiwan Some Components Made in USA Germany Warranty 1 Year Serial Number Location ID Label on Front of Headstock Assembly Time Approximately 1 Hour Sound Rating at Idle 76 dB ...

Page 15: ...ood Slat Crate Weight 4708 lbs 5522 lbs 6380 lbs Width side to side Depth front to back Height 100 x 45 x 69 121 x 45 x 69 141 x 45 x 69 Electrical Power Requirement 440V 3 Phase 60Hz Full Load Current Rating 19 23A Minimum Circuit Size 30A Switch Magnetic with Thermal Protection Switch Voltage 440V Plug Included No Recommended Connection Type Hardwire to Locking Disconnect Switch MODEL SB1056F SB...

Page 16: ...ermanently Sealed Coolant Motor Type TEFC Induction Horsepower 1 8 HP Voltage 440V Phase 3 Phase Amps 0 23A Speed 3450 RPM Cycle 60 Hz Power Transfer Direct Drive Bearings Shielded Permanently Sealed Operation Information Swing Over Bed 18 11 in Distance Between Centers 40 in 60 in 80 in Swing Over Cross Slide 11 02 in Swing Over Saddle 18 in Swing Over Gap 27 95 in Maximum Tool Bit Size 1 in Comp...

Page 17: ...e of Longitudinal Feeds 0 0015 0 0400 in rev Number of Cross Feeds 15 Range of Cross Feeds 0 00075 0 0200 in rev Number of Inch Threads 38 Range of Inch Threads 2 72 TPI Number of Metric Threads 40 Range of Metric Threads 0 4 14 mm Number of Modular Pitches 18 Range of Modular Pitches 0 3 3 5 MP Number of Diametral Pitches 21 Range of Diametral Pitches 8 44 DP Dimensions Bed Width 13 58 in Leadscr...

Page 18: ...adstock Cast Iron Headstock Gears Flame Hardened Steel Bed Meehanite Castings with Induction Hardened Ways Stand Cast Iron Paint Urethane Other Country of Origin Taiwan Some Components Made in USA Germany Warranty 1 Year Serial Number Location ID Label on Front of Headstock Assembly Time Approximately 1 Hour Sound Rating at Idle 76 dB ...

Page 19: ...follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual All machinery and machining equipment presents serious injury hazards to untrained users To reduce the risk of injury anyone who uses THIS item MUST read and understand this entire manual before starting Pers...

Page 20: ... by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any moving rotating parts will become dangerous projectiles if left in place when the machine is started Reduce this risk by developing the habit of always removing these tools immediately after usi...

Page 21: ...job and make sure it is sharp A correct sharp tool decreases strain and provides a better finish Speed Rates Operating the lathe at the wrong speed can cause nearby parts to break or the workpiece to come loose which will result in dangerous projectiles that could cause severe impact injuries Large or non concentric workpieces must be turned at slow speeds Always use the appropriate feed and speed...

Page 22: ...with deadly force To reduce the risk of this hazard read and understand this document and seek additional training from an experienced chuck user before using a chuck Chuck Capacity Avoid exceeding the capacity of the chuck by clamping an oversized workpiece If the workpiece is too large to safely clamp with the chuck use a faceplate or a larger chuck if possible Otherwise the workpiece could be t...

Page 23: ...ower source For Cleaning Assembly Cotton rags Mineral spirits Quality metal protectant oil Safety glasses Wrench or socket 21mm Wrench or socket 19mm Floor mounting hardware as needed Precision level Standard screwdriver 2 The purpose of the preparation section is to help you prepare your machine for operation The list below outlines this basic process Specific steps for each of these points will ...

Page 24: ...he circuit requirements in this manual are for a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same time consult a qualified electrician to ensure the circuit is properly sized A power supply circuit includes all electrical equipment between the main breaker box or fuse panel i...

Page 25: ...e in doubt about whether the machine is properly grounded If you ever notice that a cord is damaged or worn disconnect it from power and immediately replace it with a new one 440V Operation As specified in the Circuit Requirements section on the previous page these machines must be hardwired to the power source using a locking switch see Figure 10 These machines must also be connected to a grounde...

Page 26: ...the 1 G Follow Rest Assembly Installed 1 Tool Box Inventory Figure 12 Qty H Tool Box 1 I Open End Wrench 22 24mm 1 J Open End Wrench 14 17mm 1 K Open End Wrench 10 12mm 1 L Combination Wrench 27mm 1 M Phillips Screwdriver 2 1 N Standard Screwdriver 2 1 O Carbide Tipped Dead Center MT 5 1 P Dead Center MT 5 1 Q Tapered Spindle Sleeve MT 7 5 1 R Carriage Handwheel Handle 1 S Cross Slide Handwheel Ha...

Page 27: ... that have rust preventative with a liberal amount of your cleaner or degreaser and let them soak for a few minutes 3 Wipe off the surfaces If your cleaner or degreaser is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preventative on flat surfaces such as beds or tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping ...

Page 28: ...is important for safe operation and longevity of parts For best results operate this machine in a dry environment that is free from excessive moisture hazardous or flammable chemicals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature is outside the range of 41 104 F the relative humidity is outside the range of ...

Page 29: ...d to the shipping pallet 3 Unbolt the lathe from the shipping pallet 4 To balance the load for lifting move the tailstock and carriage to the extreme right end of the bedway then lock them in place Note Before attempting to move the carriage make sure the carriage lock is loose the half nut is disengaged and the power feed is disengaged feed ON OFF lever 5 Position hardwood blocking under each end...

Page 30: ...an optional step and floor materials may vary floor mounting hardware is not included Leveling For accurate turning results and to prevent warping the cast iron bed and ways the lathe bedways MUST be leveled from side to side and from front to back on both ends Re check the bedways 24 hours after installation two weeks after that and then annually to make sure they remain level 8 Raise the lathe a...

Page 31: ...uggest you research the many options and methods for mounting your machine and choose the best one for your specific application To level the machine use a precision level to make sure the bedways are level from side to side and from front to back If using the included leveling pads see Figure 18 place them under the six leveling jack bolt locations then adjust the bolts to level the lathe If usin...

Page 32: ...erves as the means to completely disconnect the machine from power to prevent electrocution from accidental startup during adjustments maintenance or service to the machine Power Source Locking Disconnect Switch Machine Conduit Conduit Figure 21 Typical hardwire setup with a locking disconnect switch Lubricating Lathe GEARBOXES MUST BE FILLED WITH OIL LATHE MAY NOT HAVE OIL INCLUDED Refer to the L...

Page 33: ... not bind at the terminals 5 Close and lock the electrical cabinet door 3 Connect the incoming hot wires to the master power switch terminals and connect the ground wire to the ground terminal as illustrated in Figure 23 Connecting Power 1 Make sure the master power switch is turned to the OFF position then open the electrical cabinet door 2 Refer to Figure 22 to identify the master power switch a...

Page 34: ...ounting on Page 37 Note If a chuck is not installed on the lathe you do not need to install one for this test 5 Push the STOP button on the control panel see Figure 25 and point the coolant nozzle into the chip pan 2 Read and follow the safety instructions at the beginning of the manual take all required safety precautions and make sure all previous preparation steps discussed in this manual have ...

Page 35: ...Turn the master power switch ON then reset the STOP button by twisting it clockwise until it pops out The power lamp on the control panel should illuminate 11 Push the spindle motor ON button and wait for the motor to reach full speed 12 Verify that oil is flowing against the headstock sight glass shown in Figure 29 Figure 28 Apron controls for test run Half Nut Lever Spindle Lever Feed ON OFF Lev...

Page 36: ...button to stop the lathe disconnect it from power and call Tech Support for help 20 Push the STOP button to prevent an accidental start up 21 Remove the end gear cover from the left side of the headstock There is a safety switch that prevents the spindle from starting while this cover is removed 22 Reset the STOP button push the spindle motor ON button stand away from all the exposed gears on the ...

Page 37: ...est Run section serious damage could occur to the lathe if the controls are set differently than instructed in that section Do not leave the lathe unattended during the Spindle Break In procedure If your attention is needed elsewhere during this procedure stop the lathe and restart the procedure later from the beginning To perform the spindle break in 1 Successfully complete the Test Run procedure...

Page 38: ...to start spindle rotation 11 Uses the carriage handwheels or power feed options to move the tooling into the workpiece for operations 12 When finished cutting moves the spindle lever to the OFF position presses the foot brake to completely stop the spindle then removes the workpiece To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning...

Page 39: ...iate device to use refer to the following figure for examples Pre Threaded Hole for Lifting Eye Way Slot Jaw Slot Plywood 2x4 Chuck Cradle Plywood Chuck Cradle Straight Cuts Plywood Chuck Cradle Curved Cuts Fabricated Steel Lifting Hook Solid Block Chuck Cradle Plywood Protection Plate for Chucks Installed by Hand SMALL LIGHTWEIGHT CHUCKS MEDIUM SIZE HEAVY CHUCKS LARGE VERY HEAVY CHUCKS Figure 30 ...

Page 40: ... is NOT between the V marks when the camlock is tight the stud may be installed at the incorrect height To fix this adjust the stud height as shown in the following figure Make sure to re install the stud cap screw afterward If adjusting the stud height does not correct the problem try swapping stud positions on the chuck Figure 32 Cam line positioned between the V marks after the camlocks are ful...

Page 41: ...asily the tapers release If it was necessary to bump the chuck or use a mallet to release the tapers then they are seating together properly If the tapers released easily with little intervention they are not seated together firmly as required Remove the chuck re clean the mating surfaces carefully and re install If the problem persists contact our Tech Support To remove the chuck 1 DISCONNECT LAT...

Page 42: ...ement Unsafe Jaw Position and Poor Unstable Workpiece Shallow Bar Stock Outside Safer Use Jaw Grip Because of the dynamic forces involved in machining a non concentric or off center workpiece always use a low spindle speed to reduce risk of the workpiece coming loose and being thrown from the lathe which could cause death or serious personal injury 4 Jaw Chuck Refer to the Chuck Installation see P...

Page 43: ...aceplate Refer to the Chuck Installation Page 38 and Chuck Removal Page 39 instructions to install or remove the faceplate The faceplate included with your lathe can be used for a wide range of operations including machining non concentric workpieces straight turning between centers off center turning and boring The tools needed for mounting a workpiece will vary depending on the type of setup you...

Page 44: ...1 Pull the tailstock lock lever backward away from the spindle to unlock the tailstock from the bedway 2 Slide the tailstock to the desired position 3 Push the tailstock lock lever forward toward the spindle to lock the tailstock against the bedway Using Quill 1 Move the quill lock lever toward the spindle to unlock the quill 2 Turn the tailstock handwheel clockwise to move the quill toward the sp...

Page 45: ...in to push against when the quill is retracted for tool removal Otherwise removal of such tooling may be difficult To install tooling in the tailstock 1 With the tailstock locked in place unlock the quill then use the handwheel to extend it approximately 1 2 Thoroughly clean and dry the tapered mating surfaces of the quill and the center making sure that no lint or oil remains on the tapers Note I...

Page 46: ...he tailstock top casting toward the back of the lathe to machine a taper at the spindle end Note The marks on the offset indicator are arbitrary For a precise offset use a dial indicator to check quill movement while adjusting the screws Tools Needed Qty Hex Wrench 6mm 1 Wrench 17mm 1 Turn CCW Turn CCW Turn CW Turn CW Figure 45 Set screw adjustment in relation to tailstock movement To offset the t...

Page 47: ...to back If the bedway is not level correct this condition before continuing with this procedure refer to Leveling Mounting on Page 28 2 Center drill both ends of one piece of round stock then set it aside for use in Step 5 3 Use the other piece of round stock to make a dead center and turn it to a 60 point as illustrated in Figure 46 Note As long as this dead center remains in the chuck the point ...

Page 48: ... lathe the distance of the taper Looking down from above Figure 49 Adjust tailstock away from the operator Centers Figure 50 shows the MT 5 dead centers included with the lathe In addition an MT 7 MT 5 tapered spindle sleeve is included for mounting centers in the spindle Dead Centers A dead center is a one piece center that does not rotate with the workpiece and is used to support long slender wo...

Page 49: ... installed in the spindle using a lathe dog and faceplate for turning between centers Figure 51 Example photo of using a dead center with a faceplate and lathe dog Dead Center Lathe Dog Mounting Center in Tailstock Either a carbide tipped dead center or live center can be used in the tailstock Mounting instructions are the same for both Figure 52 shows an example photo of a dead center mounted in ...

Page 50: ...ting until the center releases If the center does not come loose by retracting the quill extend the quill to expose the slot shown in Figure 53 then use a drift key to remove the center Figure 53 Drift key slot in the side of the quill Drift Key Slot Mounting Workpiece Between Centers 1 DISCONNECT LATHE FROM POWER 2 Drill center holes in both ends of the workpiece 3 Install a dead center in the sp...

Page 51: ...ired to properly support the workpiece then tighten the hex nut shown in Figure 55 to secure it in place 5 Loosen the three leaf screws so the finger roller positions can be adjusted 6 Use the finger adjustment knobs to position the bottom two finger rollers against the workpiece as shown in the example of Figure 56 7 Close the steady rest then use the finger adjustment knobs to adjust all three f...

Page 52: ... 58 Compound rest and carriage locks 2 Rotate the rest to the desired angle as indicated by the scale at the base then retighten the two acorn nuts Tip The first time you set the angle of the compound rest for cutting threads mark the location on the cross slide as a quick reference point This will allow you to quickly return the compound rest to that exact angle the next time you need to cut thre...

Page 53: ...cross section or less e g 2 5 x 0 5 1 25 Figure 60 Example of tool mounted in tool post Cutting Tool Tool Post Bolt Aligning Cutting Tool with Spindle Centerline For most operations the cutting tool tip should be aligned with the spindle centerline as illustrated in Figure 61 Figure 61 Cutting tool aligned with spindle centerline viewed from tailstock Cutting Tool Spindle Center Line There are a n...

Page 54: ...ne the position then retighten the cap screws loosened in Step 2 4 Verify that tooling will not make contact with the chuck jaws or other components The micrometer stop is used to limit carriage travel for production runs or make final adjustments to the carriage position If power feed is being used and the carriage clutch is correctly adjusted the carriage will disengage from the feed rod when it...

Page 55: ...speed is important for safe and satisfactory results as well as maximizing tool life To set the spindle speed for your operation you will need to 1 Determine the best spindle speed for the cutting task and 2 configure the lathe controls to produce the required spindle speed Determining Spindle Speed Many variables affect the optimum spindle speed to use for any given operation but the two most imp...

Page 56: ...ou use to determine the optimum spindle speed for an operation will also provide the optimal feed rate to use with that spindle speed Often the experienced machinist will use the feeds and speeds given in their reference charts or web calculators as a starting point then make minor adjustments to the feed rate and sometimes spindle speed to achieve the best results The carriage can alternatively b...

Page 57: ...osition disables power feed see Figure 67 Headstock Feed Direction Lever Selects the direction of power feed see Figure 68 Note The spindle must be stopped to use this lever When the lathe is running use the apron feed direction knob Figure 68 Headstock feed direction lever FORWARD REVERSE Quick Change Gearbox Feed Levers Configure the quick change gearbox gears for the feed rate selected per the ...

Page 58: ...justs how easily the carriage clutch will disengage automatic feeding when the carriage contacts a feed stop or in the event of a crash Tightening this knob all the way disables the carriage clutch completely see Figure 71 The carriage clutch serves two purposes 1 It disengages the carriage feed when the carriage contacts a feed stop providing a precise repeatable stopping point and 2 it provides ...

Page 59: ... of the spindle as illustrated in Figure 73 Figure 72 Power feed rate chart Feed Rate Chart Note In the next step use the chuck key to rock the spindle back and forth to help mesh the gears as you make adjustments 3 For a power feed rate of 0 0025 rev use the configuration string of characters to the left of the selected feed rate LCT7Y to configure the controls as follows L Move the gearbox range...

Page 60: ...rs Alternate End Gear Configuration Use the alternate end gear configuration when cutting modular or diametral pitches as illustrated in Figure 75 Figure 75 Alternate end gear configuration 57T 44T 24T Modular and Diametral Pitches 56T Spacer Configuring End Gears Tools Needed Qty Hex Wrench 6mm 1 Wrench 22mm 1 To configure the end gears 1 DISCONNECT LATHE FROM POWER 2 Remove the end gear cover fr...

Page 61: ...002 play between the gears 8 Replace and secure the end gear cover before re connecting the lathe to power The following subsections describe how to use the threading controls and charts on this lathe If you are unfamiliar with the process of cutting threads on a lathe we strongly recommend that you read books review industry trade magazines or get formal training before doing any threading projec...

Page 62: ...o Z The lathe is now setup to cut a 2 5mm thread pitch Apron Controls The half nut lever engages the apron with the leadscrew which moves the carriage and cutting tool along the length of the workpiece for threading operations see Figures 78 79 Important Make sure the feed control lever is in the disengaged middle position before attempting to engage the half nut Engaged Disengaged Engaged Disenga...

Page 63: ... dial numbers indicate when to engage the half nut for a specific thread pitch The thread dial chart can also be found on the front of the thread dial housing 4 8 12 16 20 24 28 32 36 40 44 48 56 60 72 Any Position In Non Numbered Position Numbered Position 1 2 3 4 Position 1 3 or 2 4 Position 1 Only 2 6 10 14 18 22 26 30 54 3 5 7 9 11 13 15 19 23 27 2 3 4 7 11 13 2 2 3 3 27 8 1 2 3 4 Same as Metr...

Page 64: ... TPI 1 2 Fractional TPI Use any opposing number pairs 2 4 or 1 3 on the thread dial for 1 2 fractional TPI see Figure 85 For example to cut a 31 2 thread select 1 or 3 on the dial Figure 85 Opposing number group are selected on dial for cutting 1 2 thread TPI Position 1 3 or 2 4 2 3 4 7 11 13 TPI 1 4 or 3 4 Fractional TPI For TPI that have a 1 4 or 3 4 fraction use position 1 on the thread dial se...

Page 65: ...instructions on how to add or change fluid Check the coolant regularly and promptly change it when it becomes overly dirty or rancid or as recommended by the fluid manufacturer X X X X X X X X X X X X X X X X X X X X Aluminum Brass Bronze Cast iron Low Carbon Steel Alloy Metals Stainless Steel General Note Coolants are used for heavy duty lathe operations and production turning Oil water emulsions...

Page 66: ...ch will not be covered under warranty Rod Support Models SB1047F SB1048PF and SB1058F include a rod support that gives additional reinforcement to the leadscrew and feed rod see Figure 91 Figure 91 Rod support Rod Support Ideally the best position along the bed for the rod support is mid way between the right end of the leadscrew and the farthest place toward the tailstock that the carriage will t...

Page 67: ...ce It is manufactured with the same high quality workmanship materials and tolerances South Bend machinery is known for Figure 93 Model SB1272 Collect Attachment SB1298 SBL Bench Lathe Shop Clock SB1299 SBL Toolroom Lathe Shop Clock SB1300 SBL Lathe with Man These fine traditional shop clocks are constructed with a metal antique finished frame They are easy to read from a distance and measure 14 i...

Page 68: ...omponents should be carefully observed at all times to minimize the risk of injury or machine damage If any of the conditions below are observed stop the lathe immediately disconnect power and correct the condition before resuming operations Loose mounting bolts or fasteners Worn frayed cracked or damaged wires Guards removed STOP button not working correctly or not requiring you to reset it befor...

Page 69: ... maintenance items Service Item Change Gearbox Oil Change Headstock Oil Change Apron Oil Change Coolant Annual Service Make copies of this page to use each month Keep each chart as a maintenance record for your South Bend Lathe Date of last annual service Date of next annual service 360 734 1540 FAX 360 676 1075 www southbendlathe com South Bend Lathe Co Lathe Monthly Maintenance Chart 1 2 3 4 5 6...

Page 70: ...h Pan 1 Pipe Tape or Sealant As Needed To drain the headstock oil tank 1 DISCONNECT LATHE FROM POWER 2 Remove the end gear cover and the side access panel from the left stand 3 Disconnect the headstock oil supply hose see Figure 97 from the headstock and point it into the waste bucket Headstock The headstock is supplied with oil from the oil tank in the base of the left stand When the spindle moto...

Page 71: ... ensure the connections do not leak 8 Clean away any spilled oil with shop rags and mineral spirits 9 Dispose or recycle the old oil according to federal state and local requirements 10 Add oil as previously instructed then re install the end gear cover and side access panel before re connecting the lathe to power Quick Change Gearbox Oil Type Mobil Vactra 2 or ISO 68 Equivalent Oil Amount 3 2 Qua...

Page 72: ... fill plug shown in Figure 101 and add oil until the sight glass is halfway full Figure 101 Location of apron oil sight glass Sight Glass One Shot Oiler Fill Plug Draining Oil Flushing Reservoir Since the apron oil reservoir supplies the one shot oiler the oil is constantly being refreshed when the reservoir is filled However small metal particles may accumulate at the bottom of the reservoir with...

Page 73: ... reservoir and then forces it through drilled passages to the way guides Repeat this process while moving the carriage and cross slide through their full range of movement to distribute oil along the ways Lubricate the guides before and after operating the lathe If the lathe is in a moist or dirty environment increase the lubrication interval Figure 103 Location of one shot oiler on the apron One ...

Page 74: ...ication Frequency Before and After Use Proper lubrication of ball oilers is done with a pump type oil can that has a plastic or rubberized cone tip We do not recommend using metal needle or lance tips as they can push the ball too far into the oiler break the spring seat and lodge the ball in the oil galley Lubricate the ball oilers before and after machine use and more frequently under heavy use ...

Page 75: ...p the gears free of dust or debris from the outside environment Lubricating 1 DISCONNECT LATHE FROM POWER 2 Remove the end gear cover and all the end gears shown in Figure 107 3 Clean the end gears thoroughly with mineral spirits to remove the old grease Use a small brush if necessary to clean between the teeth 4 Clean the shafts and wipe away any grease splatters in the vicinity and on the inside...

Page 76: ...ith a fine screen This works well when the tank is regularly cleaned however if too much sludge is allowed to accumulate before the tank is cleaned the pump will inevitably begin sucking it up Hazards As coolants ages and gets used dangerous microbes can proliferate and create a biological hazard The risk of exposure to this hazard can be greatly reduced by replacing the old fluid on a monthly bas...

Page 77: ...clean out the chip drawer catch tray and fluid tank The entire job only takes about a 1 2 hour when you are prepared with the proper materials and tools Make sure to dispose of old fluid according to federal state and fluid manufacturer s requirements Items Needed Qty Safety Wear See Hazards on Page 74 New Coolant 25 4 Quarts Empty 5 Gallon Bucket w Lid 2 Phillips Screwdriver 2 1 Wrench 3 4 1 Disp...

Page 78: ...ressed air 3 DISCONNECT LATHE FROM POWER 4 Thoroughly clean all unpainted bare metal surfaces then apply a liberal coat of way oil heavy grease or rust preventative Take care to ensure these surfaces are completely covered but that the rust preventative or grease is kept off of painted surfaces 5 Lubricate the machine as outlined in the lubrication section Be sure to use an oil can to purge all ba...

Page 79: ...rews Set Screws Reducing backlash to less than 0 002 is impractical and can lead to accelerated wear of the wedge nut and leadscrew Avoid the temptation to overtighten the backlash set screw while adjusting To adjust the backlash rock the handwheel back and forth and tighten the screws slowly until the backlash is approximately 0 002 0 003 as indicated on the graduated dial If you end up adjusting...

Page 80: ...oose gibs cause poor finishes and tool chatter however over tightened gibs cause premature wear and make it difficult to turn the handwheels Important Before adjusting the gibs loosen the locks for the device so that the gibs can freely slide during adjustment then lubricate the ways The gibs are tapered and held in position by a screw at each end To adjust the gib turn one screw 1 4 turn clockwis...

Page 81: ...k see Figure 118 to release the clamping pressure between the upper and lower castings Test the gib adjustment by using the offset adjustment screws When you are satisfied with the setting retighten the clamping hex bolts Figure 117 Carriage lock clamp Carriage Lock Clamp Figures 114 118 show the location of the adjustment screws for each gib on this machine Figure 116 Front saddle gib adjustment ...

Page 82: ...ening and closing The movement should not be too stiff or too sloppy 4 Repeat Steps 2 3 if necessary until you are satisfied with the half nut pressure 5 Re install the thread dial Figure 119 Half nut gib adjustment Set Screws V Belts V belts stretch and wear with use so check the tension on a monthly basis to ensure optimal power transmission Replace all of the V belts as a matched set if any of ...

Page 83: ...ate the spindle or input pulley by hand while hands or fingers are inside the headstock Doing so may cause entanglement and serious crushing injuries Support components while their mounting fasteners are being removed Components may fall or swing outward if they are not properly supported resulting in crushing or laceration injuries Required for Procedure Qty Wrench 4mm 1 Another Person 1 To adjus...

Page 84: ...utch adjustment overview Loosen Loosen Tighten Tighten Reverse Drive Clutch Forward Drive Clutch Forward Adjustment Ring Reverse Adjustment Ring Clutch components get hot during operation To avoid burn injuries wear heavy leather gloves or allow components to cool before service 7 Use a metal scribe or permanent marker to mark the position of the adjustment ring relative to its clutch assembly the...

Page 85: ...Ring Engaged Slid over teeth 10 Replace the clutch access cover pivot the electrical cabinet back into position and secure it with the fasteners removed in Step 3 If you removed the chuck guard safety switch or work lamp replace them 11 Re connect the lathe to power then check the function of the lathe Test on the highest speed setting allowed for the chuck being used Use a 3 jaw chuck with no wor...

Page 86: ...athe components in the case of a carriage crash or the lathe is overloaded Contact South Bend to order a replacement shear pin Part Number PSB10160927 or use the specifications in Figure 127 to fabricate your own 4 Put on safety glasses Figure 129 Shroud washer and shear pin alignment Cutout Shear Pin Head Shroud Washer 3 Rotate the shroud washer on the leadscrew see Figure 129 so that the cutout ...

Page 87: ...ty goggles insert the blow gun tip into the shear pin hole and blow out the hole with compressed air 9 Put a drop of oil in the hole then insert the new shear pin into the bore as shown in Figure 132 Note If the pin does not freely slide into the bore DO NOT use a hammer on the pin or you may permanently damage the shear mechanism and bore which would make it nearly impossible to remove if it brea...

Page 88: ...gure 136 Figure 136 Fasteners holding gap in place Gap Bed Cap Screw Way End Cap Screw Dowel Pin Jack Nut The gap insert directly under the spindle see Figure 135 can be removed to create additional space for turning large diameter parts The gap insert was installed then ground flush with the bed at the factory to ensure a precision fit and alignment Therefore if the gap insert is removed it may b...

Page 89: ... make sure the gap is still aligned If necessary loosen the gap bed cap screws and repeat Steps 7 8 until the insert is properly aligned Gap Installation 1 Use mineral spirits and a clean lint free rag to clean the mating surfaces of the gap bed and ways If necessary stone the mating surfaces to remove scratches dings or burrs 2 Wipe a thin layer of light machine oil on the mating surfaces 3 Place...

Page 90: ...ectly sized 7 One or more safety switches or brake switch are engaged 7 Verify electrical box door chuck guard spindle and brake switches are not engaged 8 Thermal overload relay has tripped 8 Turn the thermal relay cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay 9 Safety brake switch es at fault 10 Test all switches and replace as necessar...

Page 91: ... tailstock 1 Turn the tailstock handwheel until it forces the tapered tool out of quill 2 Contaminants not removed from taper before inserting into quill 2 Clean the taper and bore and re install tapered tool Cross slide compound or carriage feed has sloppy operation 1 Gibs are out of adjustment 1 Adjust gib screw s see Page 78 2 Handwheel is loose or backlash is high 2 Tighten handwheel fasteners...

Page 92: ...htened down 2 Check to make sure the carriage lock bolt is fully released 3 Loose screw on the feed handle 3 Tighten 4 Chips have loaded up on bedways 4 Frequently clean away chips that load up during turning operations 5 Bedways are dry and in need of lubrication 5 Lubricate bedways and handles 6 Micrometer stop is interfering 6 Check micrometer stop position and adjust it as necessary see Page 5...

Page 93: ...le results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box Circuit Requirements Connecting the machine to an improperly sized circuit will greatly increase the risk of fire To minimize this risk only connect the machine to a power c...

Page 94: ...nd error Correcting this is simply a matter of reversing the positions where two of the incoming power source wires are connected To correct wiring that is out of phase 1 Push the STOP button turn the master power switch to OFF and disconnect the machine from power 2 Open the electrical box and swap any two hot wires coming from the power supply as illustrated in Figure 137 3 Close and latch the e...

Page 95: ...Electrical Cabinet Page 95 wiring overview Chuck Guard Safety Switch Page 99 End Gear Cover Safety Switch Page 99 Spindle Motor Page 97 Digital Readout Unit See Unit Manufacturer s Owner s Manual Control Panel Page 98 Coolant Pump Motor Page 97 Work Lamp Page 99 Power Supply Connection Page 99 ...

Page 96: ...onent Location Index visual index Figure 138 Component location index Work Lamp Page 99 Coolant Pump Motor Page 97 Control Panel Page 98 Chuck Guard Safety Switch Page 99 End Gear Cover Safety Switch Page 99 Spindle Motor Page 97 Master Power Switch Page 95 Electrical Cabinet Page 95 ...

Page 97: ...250V Fuse 500MA 250V 0 220 0 220 380 400 415 440 Transformer Suenn Liang SP TBSW 10140 6 5 4 3 1 A1 0 W1 V1 U1 U V W Ground Ground 21 23 25 0 4 0 35 0 3 0 25 AMP Master Power Switch 7 R U U U V V V W W W 6 3 3 3 3 3 3 3 3 3 0 0 4 5 6 S T T E E E E E E E E E S R E L1 L1 L3 L3 L1 L1 L1 L1 L1 U1 U1 U1 V1 V1 V1 W1 W1 W1 L2 L2 L2 L3 L3 L3 L2 L2 L2 L3 L3 L1 L1 6 7 7 4 5 OL Relay AB193T box1 Electrical C...

Page 98: ... 96 For Machines Mfg Since 2 14 Turn Nado Gearhead Lathes E L E C T R I C A L Figure 139 Electrical box Electrical Box box photo ...

Page 99: ...indle and pump motor Figure 140 Spindle motor location Ground U2 V5 W5 W2 V6 V1 U5 V2 U1 Gn U6 W1 W6 Spindle Motor U W V Junction Box Ground 3 2 1 4 6 5 W1 W1 V1 V1 U1 Gn Coolant Pump Coolant Pump Figure 141 Coolant pump location To Electrical Box Page 95 To Electrical Box Page 95 Coolant Pump ...

Page 100: ...Headstock Control Panel COMMON NC NC NO NO 3 4 1 2 NC NO 4 3 1 2 4 3 1 2 2 1 2 1 2 1 Ground 4 3 Emergency Stop Motor Start Pump Start Motor Stop Pump Stop Power Lamp 1 2 4 3 3 3 3 6 4 4 5 5 7 2 2 2 2 0 1 A1 A1 3 To Electrical Box Page 95 control panel and motor Figure 142 Control panel wiring ...

Page 101: ...T E E T L1 L2 L3 Inside Electrical Box Page 95 Headstock COMMON NC NC NO NO 3 4 1 2 NC NO 4 3 1 2 4 3 1 2 2 1 2 1 2 1 Ground 4 3 Emergency Stop Motor Start Pump Start Motor Stop Pump Stop Power Lamp 1 2 4 3 3 3 3 6 4 4 5 5 7 2 2 2 2 0 1 A1 A1 3 End Gear Cover Safety Switch Figure 143 Work Lamp Chuck Guard Safety Switch Figure 144 additional com pontnet To Electrical Box Page 95 To Electrical Box P...

Page 102: ...ad Lathes P A R T S Headstock Housing 1 1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 29 30 31 32 32 32 32 33 33 34 34 35 36 37 38 39 40 41 42 43 44 45 45 46 47 48 49 50 51 52 8 41 ...

Page 103: ...For Machines Mfg Since 2 14 Turn Nado Gearhead Lathes 101 P A R T S Headstock Housing 2 53 54 55 56 57 58 59 60 61 62 63 64 65 65 66 67 68 69 69 70 71 71 72 73 74 75 76 77 ...

Page 104: ...6MM 17 PSB1046PF0017 RANGE SELECTION LEVER 55 PK07M KEY 6 X 6 X 20 18 PK19M KEY 5 X 5 X 14 56 PRP76M ROLL PIN 4 X 16 19 PSB1046PF0019 SPEED SLECTOR SHAFT 57 PSB1046PF0057 FLANGE BUSHING 20 PK19M KEY 5 X 5 X 14 58 PSB1046PF0058 LEVER 21 PCAP40M CAP SCREW M8 1 25 X 35 59 PSB1046PF0059 PIVOT PIN 22 PSB1046PF0022 LEVER HOUSING 60 PSB1046PF0060 LEVER ROLLER 23 PK82M KEY 7 X 7 X 18 61 PCAP50M CAP SCREW ...

Page 105: ...19 120 121 122 123 124 125 126 127 128 129 130 127 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 149 150 151 152 153 124 154 155 156 157 157 158 159 160 161 122 162 163 164 151 165 165 166 166 172 168 169 170 171 149 132 132 141 138 122 167 173 174 174 175 176 128 128 122 143 177 178 179 180 181 182 183 184 162 185 D A D E F C A E F ...

Page 106: ...6 186 187 187 187 187 188 188 188 188 189 190 191 122 192 193 143 143 141 162 162 139 143 194 194 194 194 194 194 195 196 196 196 197 198 199 200 201 202 203 204 205 206 179 207 208 208 209 210 211 212 213 214 215 216 217 218 219 220 221 128 132 203 222 122 223 224 225 226 J K L M I H G B C ...

Page 107: ...6PF0173 INBOARD COPPER COLLAR 124 PORG065 O RING 64 4 X 3 1 G65 174 P6906 OPEN BALL BEARING 6906 OPEN 125 PSB1046PF0125 PLUG 175 PSB1046PF0175 CLUTCH GEAR ASSY 27T 126 PORG055 O RING 54 4 X 3 1 G55 176 PSB1046PF0176 CLUTCH ASSEMBLY SHAFT 127 P6305 OPEN BALL BEARING 6305 OPEN 177 PSB1046PF0177 WOODRUFF KEY 25 X 7 128 PR38M INT RETAINING RING 62MM 178 P6206 OPEN BALL BEARING 6206 OPEN 129 PSB1046PF0...

Page 108: ...0217 GEAR 27T 205 PSB1046PF0205 COMBO GEAR 24T 48T 218 PSB1046PF0218 SPACER 206 PSB1046PF0206 CHANGE GEAR SHAFT 219 PSB1046PF0219 GEAR 23T 207 PSB1046PF0207 COMBO GEAR 48T 24T 220 PSB1046PF0220 SPACER 208 PCAP01M CAP SCREW M6 1 X 16 221 PSB1046PF0221 GEAR 27T 209 PSB1046PF0209 CHANGE GEAR SHAFT 222 PSB1046PF0222 GEAR 19T 210 PORG035 O RING 3 1 X 34 4 G35 223 PSB1046PF0223 SPACER 211 PSB1046PF0211 ...

Page 109: ...311 312 313 314 314 315 316 317 318 318 319 320 321 322 323 324 325 326 327 328 329 330 331 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 329 330 329 308 353 354 355 356 309 324 314 324 324 314 314 357 358 359 360 361 333 329 330 329 362 306 302 363 364 365 366 306 363 318 315 367 368 369 306 372 371 370 426 427 428 ...

Page 110: ...84 385 385 385 386 387 388 389 390 391 392 393 394 392 393 394 395 396 397 398 399 400 401 401 402 403 404 404 404 405 405 405 406 406 406 407 408 409 410 411 412 412 412 413 413 413 414 415 415 415 416 416 417 417 418 419 419 420 420 421 421 422 422 422 423 423 423 424 425 429 429 429 430 431 432 430 432 373 373 373 373 374 376 375 377 377 377 377 377 378 378 378 ...

Page 111: ...4 PSB1046PF0324 SPACER 375 PSB1046PF0375 REVERSE STOP PLATE 325 PSB1046PF0325 GEAR 32T 376 PSB1046PF0376 UPPER LOWER PLATE 326 PSB1046PF0326 GEAR 23T 377 PSTB001 STEEL BALL 1 4 327 PSB1046PF0327 GEAR 16T 378 PSB1046PF0378 COMPRESSION SPRING 328 PSB1046PF0328 SPACER 380 PRP24M ROLL PIN 5 X 16 329 PR25M INT RETAINING RING 47MM 381 PSB1046PF0381 BOTTOM SHIFT FORK SUPPORT 330 P6204 OPEN BALL BEARING 6...

Page 112: ...SB1046PF 48PF 423 PRP04M ROLL PIN 4 X 24 408 PSB1056F0408 GEARBOX COVER SB1056F 58F 424 PSB1046PF0424 SHIFT TAB 409 PSB1046PF0409 COUPLER 3 4 NPT 425 PSB1046PF0425 SHIFT FORK 410 PSB1046PF0410 ELBOW 3 4 NPT 426 PSB1046PF0426 SQUARE HEAD PLUG 1 2 NPT 411 PSB1046PF0411 OIL FILL PLUG 3 4 NPT 427 PSB1046PF0427 PIPE ELBOW 1 2 NPT 412 PK05M KEY 4 X 4 X 10 428 PSB1046PF0428 COUPLER 1 2 NPT 413 PSB1046PF0...

Page 113: ...8 509 510 511 512 513 514 514 514 514 514 514 515 516 517 518 519 520 521 522 523 523 524 525 526 526 527 528 528 528 529 530 531 532 532 533 534 534 535 536 537 538 539 540 541 542 543 545 546 548 547 548 549 550 551 552 553 506 553 553 554 555 557 558 559 559 560 561 562 563 564 565 566 567 B A B H D C D H E F H G F G E D C B A ...

Page 114: ...558 558 558 568 569 572 573 574 575 576 577 578 579 579 580 580 581 581 582 583 582 582 584 548 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 611 612 612 613 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 ...

Page 115: ...EL FLUTED RIVET 2 8 X 10 576 PSS28M SET SCREW M6 1 X 30 524 PSB1046PF0524 KNOB LABEL 577 PSB1046PF0577 PLUG 1 4 NPT 525 PSB1046PF0525 SHAFT 578 PSB1046PF0578 APRON TOP PLATE 526 PSB1046PF0526 GEAR SPACER 579 PSB1046PF0579 OIL SEAL 30 X 40 X 5 527 PSB1046PF0527 COMBO GEAR 15T 33T 580 PSB1046PF0580 SLEEVE 528 PSB1046PF0528 GEAR SPACER 581 PORG045 O RING 44 4 X 3 1 G45 529 PSB1046PF0529 APRON PIN 582...

Page 116: ... ROD OUTER SPACER 625 PSB1046PF0625 STEPPED SHAFT 610 PLN09M LOCK NUT M12 1 75 626 PORP018 O RING 17 8 X 2 4 P18 611 PSB1046PF0611 THRUST BEARING NTB1528 AS2 627 PSB1046PF0627 SHAFT END CAP 612 PSB1046PF0612 FLANGED BEARING 628 PFH74M FLAT HD CAP SCR M5 8 X 16 613 PSB1046PF0613 COMPRESSION PLATE 629 PRP10M ROLL PIN 5 X 36 614 PSB1046PF0614 DOWEL PIN 630 PSB1046PF0630 KNURLED KNOB 615 PRP05M ROLL P...

Page 117: ...F0703 GEAR 24T SB1046PF 48PF 711 PSB1056F0711 GEAR 44T 56T SB1056F 58F 703 PSB1056F0703 GEAR 24T SB1056F 58F 712 PSB1046PF0712 SHAFT SLEEVE 704 PSB1046PF0704 PIVOT ARM SB1046PF 48PF 713 PSB1046PF0713 T HEAD SHAFT 704 PSB1056F0704 PIVOT ARM SB1056F 58F 714 PK109M KEY 7 X 7 X 35 705 PK166M KEY 7 X 7 X 15 715 PSB1046PF0715 STUD FT M14 2 X 110 706 PN32M HEX NUT M14 2 716 PSB1046PF0716 GEAR 57T SB1046P...

Page 118: ...4 805 806 807 808 809 810 811 812 813 814 815 816 817 817 818 818 819 820 821 822 823 824 825 826 827 827 828 829 830 831 832 833 834 835 836 837 837 838 839 839 840 840 841 842 842 843 844 845 846 847 848 862 864 863 849 850 851 852 853 854 855 856 857 857 858 858 859 860 861 851 832 2 832 1 832 3 832 4 832 5 ...

Page 119: ...REW M10 1 5 X 25 816 PSB1046PF0816 IDLER ARM 845 PN02M HEX NUT M10 1 5 817 PR21M INT RETAINING RING 35MM 846 PSB1046PF0846 REAR MOTOR ACCESS PLATE 818 P6202ZZ BALL BEARING 6202ZZ 847 PBHS09M BUTTON HD CAP SCR M6 1 X 12 819 PSB1046PF0819 SPACER 848 PSB1046PF0848 ELECTRICAL BOX ASSEMBLY 820 PSB1046PF0820 OIL SEAL 18 X 37 X 5MM 849 PSB1046PF0849 JUNCTION BOX 821 PSB1046PF0821 IDLER PULLEY 850 PCAP06M...

Page 120: ...4 905 931 906 907 908 908 909 910 911 912 913 914 915 916 917 918 919 920 920 921 921 922 923 924 924 925 925 926 927 928 929 930 931 930 931 932 932 933 934 935 936 937 938 939 940 941 942 942 943 944 958 958 959 959 960 961 962 963 963 963 963 963 963 964 965 966 967 968 968 969 970 971 971 972 973 973 960 974 ...

Page 121: ...For Machines Mfg Since 2 14 Turn Nado Gearhead Lathes 119 P A R T S Saddle 2 946 947 947 944 948 949 949 950 951 952 953 954 955 956 957 968 Viewed from beneath Headstock ...

Page 122: ...F0916 BEARING COVER 954 PSB1046PF0954 OIL FILTER 6MM 917 PSB1046PF0917 SPACER 955 PSB1046PF0955 CLAMP PLATE 918 PSB1046PF0918 LEADSCREW BRACKET 956 PSS44M SET SCREW M8 1 25 X 40 919 PSB1046PF0919 SADDLE CASTING 957 PCAP187M CAP SCREW M12 1 75 X 85 920 PSB1046PF0920 SADDLE STRAIGHT WAY WIPER 958 PLUBE001 TAP IN BALL OILER 1 4 921 PSB1046PF0921 SADDLE STRAIGHT WAY WIPER PLATE 959 PSS12M SET SCREW M6...

Page 123: ...Y 1020 PSB1046PF1020 COMPOUND REST LEADSCREW W NUT 1006 PSB1046PF1006 POST SHAFT 1022 PK47M KEY 4 X 4 X 15 1007 PSB1046PF1007 TOOL POST PLUNGER 1023 PSB1046PF1023 THRUST BEARING NTB AS2 2035 1008 PSB1046PF1008 COMPRESSION SPRING 1024 PSB1046PF1024 LEADSCREW BRACKET 1009 PSS09M SET SCREW M8 1 25 X 20 1025 PSB1046PF1025 COMPRESSION SPRING 1010 PSB1046PF1010 TOOL POST T SLIDER 1026 PCAP02M CAP SCREW ...

Page 124: ...116 1117 1118 1119 1120 1125 1126 1127 1128 1129 1130 1134 1135 1136 1137 1138 1139 1140 1145 1146 1147 1148 1149 1150 1155 1156 1157 1158 1159 1160 1161 1166 1167 1168 1169 1170 1171 1172 1172 SB1047F SB1058F ONLY SB1048PF ONLY 1173 1173 1174 1174 1175 1175 1176 1176 1176 1176 1176 1176 1177 1177 1178 1178 1179 1179 1180 1180 1180 1181 1181 1181 1181 1182 1182 ...

Page 125: ...159 PSB1047F1159 SPINDLE ROD SB1047F 58F 1110 PSB1046PF1110 GAP RACK SB1046PF 57F 1159 PSB1048PF1159 SPINDLE ROD SB1048PF 1110 PSB1047F1110 GAP RACK SB1047F 58F 1160 PSS20M SET SCREW M8 1 25 X 8 1110 PSB1048PF1110 GAP RACK SB1048PF 1161 PSB1046PF1161 SPINDLE ROD LEVER HUB 1111 PSB1046PF1111 LEADSCREW LOCK NUT 1166 PSB1046PF1166 SPINDLE ROD LEVER 1115 PSS03M SET SCREW M6 1 X 8 1167 PEC015M E CLIP 8...

Page 126: ...1203 1204 1204 1205 1205 1205 1205 1205 1206 1206 1206 1206 1207 1208 1209 1210 1211 1212 1213 1214 1215 1216 1217 1218 1219 1220 1221 1222 1223 1223 1224 1224 1224 1225 1225 1225 1226 1227 1228 1229 1230 1231 1232 1233 1234 1235 1236 1237 1238 1239 1240 1240 1241 1242 1243 1244 1245 1252 1246 1247 1248 1249 1250 1251 ...

Page 127: ... SB1047F 58F 1237 PSB1046PF1237 COOLANT PUMP ASSEMBLY 1209 PSB1046PF1209 CENTER PANEL BRACKET 1238 PSB1046PF1238 COOLANT TANK SB1046PF 48PF 1210 PBHS38M BUTTON HD CAP SCR M5 8 X 8 1239 PSB1056F1238 COOLANT TANK SB1056F 58F 1211 PSB1046PF1211 SHAFT CLUTCH COVER SB1046PF 47F 1239 PSB1046PF1239 COOLANT TANK COVER 1211 PSB1056F1211 SHAFT CLUTCH COVER SB1056F 58F 1240 PBHS11M BUTTON HD CAP SCREW M6 1 X...

Page 128: ...6 1206 1208 1209 1206 1207 1207 1207 1207 1207 1207 1208 1209 1210 1211 1212 1213 1214 1215 1216 1217 1218 1219 1220 1221 1222 1223 1224 1225 1226 1227 1228 1229 1230 1231 1232 1233 1234 1243 1244 1245 1242 1246 1226 1226 1225 1225 1224 1247 1257 1248 1249 1250 1251 1252 1253 1254 1235 1236 1237 1238 1239 1240 1241 1242 1255 1256 1206 1206 1205 1207 F r o n t ...

Page 129: ...ANT TANK COVER 1213 PSB1048PF1213 BRAKE LINKAGE COVER 1242 PS68M PHLP HD SCR M6 1 X 10 1214 PSB1048PF1214 BACKSPLASH MOUNTING PLATE 1243 PSB1048PF1243 RIGHT SIDE SPLASH TRAY 1215 PSB1046PF1214 CHUCK GUARD PIVOT BRACKET 1244 PSB1048PF1244 LEFT SIDE SPLASH TRAY 1216 PB56M CAP SCREW M10 1 5 X 20 1245 PSB1046PF1243 MOTOR ACCESS COVER 1217 PSS14M SET SCREW M8 1 25 X 12 1246 PSB1048PF1246 BACKSPLASH MOU...

Page 130: ...1 25 X 25 1318 PLW03M LOCK WASHER 6MM 1360 PSB1046PF1360 CONTROL ARM BRACKET 1319 PSB1046PF1319 SHIELD PLATE 1364 PSB1046PF1364 STOP PLATE 1320 PSB1046PF1320 BRAKE DRUM 1365 PSB1046PF1365 STOP PLATE SHIELD 1324 PSB1046PF1324 BRAKE SHOE SET 2PC 1366 PCAP04M CAP SCREW M6 1 X 10 1325 PSB1046PF1325 EXTENSION SPRING 1367 PB116M HEX BOLT M10 1 5 X 45 1326 PEC015M E CLIP 8MM 1368 PSB1046PF1368 LOWER CLUT...

Page 131: ...6PF1408 GRADUATED DIAL 1432 PSB1046PF1432 V WAY WIPER 1409 PSB1046PF1409 THRUST BEARING 3542AS2 1433 PSB1046PF1433 STRAIGHT WAY WIPER PLATE 1410 PSB1046PF1410 GRADUATED DIAL BASE 1434 PSB1046PF1434 STRAIGHT WAY WIPER 1411 PCAP02M CAP SCREW M6 1 X 20 1435 PSB1046PF1435 TAILSTOCK BASE SB1046PF 48PF 1412 PSB1046PF1412 LEADSCREW W NUT 1435 PSB1056F1435 TAILSTOCK BASE SB1056F 58F 1413 PK10M KEY 5 X 5 X...

Page 132: ...6PF1507 GEAR SPACER 1508 PSB1046PF1508 DIAL GEAR 16T 1509 PCAP04M CAP SCREW M6 1 X 10 1511 PSS02M SET SCREW M6 1 X 6 1512 PN03M HEX NUT M8 1 25 REF PART DESCRIPTION 1600 PSB1046PF1600 MICROMETER STOP ASSEMBLY 1601 PCAP71M CAP SCREW M10 1 5 X 60 1602 PRIV001M STEEL FLUTED RIVET 2 X 5MM 1603 PSB1046PF1603 INDICATOR PLATE 1604 PSB1046PF1604 MICROMETER DIAL 1605 PSB1046PF1605 INDICATOR STOP CASTING 16...

Page 133: ...6PF1706 CASTING 2PC SB1046PF 48PF 1706 PSB1056F1706 CASTING 2PC SB1056F 58F 1707 PSB1046PF1707 DOWEL PIN 1708 PSB1046PF1708 DOG PT LEAF SCREW M8 1 25 X 25 1709 PSB1046PF1709 HINGE PIN 1710 PSB1046PF1710 HEX NUT M18 2 25 1711 PLW12M LOCK WASHER 18MM 1712 PSB1046PF1712 STUD FT M18 2 25 X 75 1713 PSB1046PF1713 CLAMP PLATE REF PART DESCRIPTION 1800 PSB1046PF1800 FOLLOW REST ASSEMBLY SB1046PF 48PF 1800...

Page 134: ...SB1046PF1911 TERMINAL BAR 17P 1902 PSB1046PF1902 OL RELAY AB 21 25A 1912 PSB1046PF1912 ELECTRICAL PANEL BACK PLATE 1903 PSB1046PF1903 MASTER POWER SWITCH 1913 PSB1046PF1913 STOP BUTTON 1904 PSB1046PF1904 CONTACTOR AB C09400 1914 PSB1046PF1914 MOTOR ON BUTTON 1905 PSB1046PF1905 OL RELAY AB 25 4A 1915 PSB1046PF1915 MOTOR OFF BUTTON 1906 PSB1046PF1906 CIRCUIT BREAKER 1492SP 25A 1916 PSB1046PF1916 COO...

Page 135: ...WDRIVER 2 2003 SB1232 4 JAW CHUCK 14 2013 PWR1012 WRENCH 10 12MM 2004 PSB1042PF1804 DEAD CENTER MT 5 2014 PWR1417 WRENCH 14 17MM 2005 PSB1042PF1805 DEAD CENTER CARBIDE TIPPED MT 5 2015 PWR2224 WRENCH 22 24MM 2006 PSB1042PF1806 SPINDLE SLEEVE MT 7 MT 5 2016 PWR27 COMBO WRENCH 27MM 2007 PSB1042PF1807 TOOL BOX 2017 PSB10531717 DRO ASSEMBLY FAGOR 20I T 2 AXIS 2008 PAW10M HEX WRENCH 10MM 2018 PSB1042PF...

Page 136: ...asses when using this machine or call 360 734 1540 to get a manual WARNING Only trained and properly supervised personnel are allowed to operate this machine If safe operation procedures are not clearly understood request additional training from a supervisor before beginning operation NOTICE ONE SHOT OILER bolt before engaging the carriage leadscrew 2 3 NOTICE Loosen the carriage lock bolt before...

Page 137: ...terial Safety Data Sheets MSDS for WARNING ENTANGLEMENT HAZARD Remove or secure loose clothing hair or jewelry to reduce the risk of serious injury or death WARNING EYE INJURY HAZARD Always wear ANSI approved safety glasses when using this machine INJURY HAZARD Do not use machine if you have not read the manual Visit southbendlathe com or call 360 734 1540 to get a manual WARNING WARNING INJURY SH...

Page 138: ......

Page 139: ...ine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington County of Whatcom This is the sole written wa...

Page 140: ...Printed In U S A BLTS14126 ...

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South bend TURN-NADO SB1046PF, Owner'S Manual

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