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South bend 14" METAL CUTTING BANDSAW SB1021, User Manual

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South bend 14

For Machines Mfg. Since 8/09

Model SB1021/SB1022

-57-

P A R T S

Electrical Cabinet

400

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

417

418

419

420

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

400

PSB1021400

CABINET DOOR

411

PSB1021411

HINGE PIN

401

PSB1021401

OL RELAY AB 193-EEEB 

5

.4-2

7

A (SB1021)

412

PB4

7

M

HEX BOLT M6-1 X 40

401

PSB1022401

OL RELAY AB 193-EEDB 3.2-16A (SB1022)

413

PSB1021413

STRAIN RELIEF NUT

402

PSB1021402

WIRE LOOM

414

PSB1021414

STRAIN RELIEF

403

PSB1021403

TRANSFORMER YA CHANG 220V 1A

41

5

PSB102141

5

WIRE LOOM

404

PSB1021404

ELECTRICAL PANEL

416

PSB1021416

TERMINAL BLOCK 24P

40

5

PS0

7

M

PHLP HD SCR M4-.

7

 X 8

41

7

PS0

7

M

PHLP HD SCR M4-.

7

 X 8

406

PS02M

PHLP HD SCR M4-.

7

 X 12

418

PSB1021418

WIRE LOOM

40

7

PSB102140

7

TERMINAL BLOCK 8P

419

PSB1021419

WIRE LOOM

408

PN01M

HEX NUT M6-1

420

PSB1021420

CONT. AB 100-C16-400 110V (SB1021)

409

PS0

7

M

PHLP HD SCR M4-.

7

 X 8

420

PSB1022420

CONT. AB 100-C09-400 110V (SB1022)

410

PSB1021410

ELECTRICAL CABINET

Summary of Contents for 14" METAL CUTTING BANDSAW SB1021

Page 1: ...Copyright August 2009 For Machines Mfg Since 8 09 MODEL SB1021 SINGLE PHASE MODEL SB1022 THREE PHASE 14 METAL CUTTING BANDSAW...

Page 2: ...s of operation is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experi...

Page 3: ...1 Upper Frame 53 Table Tensioning System 55 Electrical Cabinet 57 Welder Control Panel 58 Machine Labels 60 WARRANTY RETURNS 61 INTRODUCTION 2 About This Machine 2 Capabilities 2 Features 2 Identi cat...

Page 4: ...raightedge to the bandsaw table then guide the sheet along the straightedge to make a nice straight cut Cutting this same size of stock on a horizontal bandsaw would require a very large machine On th...

Page 5: ...Knob Table Table Trunnions Serious personal injury could occur if you connect the machine to power before completing the setup process DO NOT connect power until instructed to do so later in this manu...

Page 6: ...Thermal Overload Relay Switch Voltage 110 220V Included Plug Type NEMA 5 15 Recommended Circuit Size 15A Motors Main Type TEFC Capacitor Start Induction Horsepower 1 HP Voltage 110 220V Phase Single A...

Page 7: ...ber Blade Guide Hardened Steel Tungsten Body Upper Cast Iron Body Lower Steel Base Cast Iron Wheel Cover Upper Cast Aluminum Wheel Cover Lower Pre Formed Steel Wheel Bearings Japanese NSK Shielded and...

Page 8: ...20V Cord Included No Recommended Cord Type 16 Gauge 4 Wire 300VAC Recommended Plug Type NEMA L15 15 Recommended Circuit Size 15 amp Motors Main Type TEFC Capacitor Start Induction Horsepower 1 HP Volt...

Page 9: ...res Rubber Blade Guide Hardened Steel Tungsten Body Upper Cast Iron Body Lower Steel Base Cast Iron Wheel Cover Upper Cast Aluminum Wheel Cover Lower Pre Formed Steel Wheel Bearings Shielded and Perma...

Page 10: ...follows Death or catastrophic harm WILL occur Moderate injury or re MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety 1 Owner s Manual All mach...

Page 11: ...ing that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate 11 Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any m...

Page 12: ...ons parts etc 11 Clearing Chips Metal chips can easily cut skin even through a piece of cloth Avoid clearing chips by hand or with a rag Use a brush or vacuum to clear metal chips 1 Blade Condition Do...

Page 13: ...rocess operation and maintenance of your machine you ll need the following items For Lifting s FORKLIFT OR OTHER POWER LIFTING DEVICE rated for the weight of the machine s IFTING 3TRAP or Chain rated...

Page 14: ...cts though test them on an inconspicuous area of a painted area to make sure they will not damage it Basic steps for removing rust preventative 1 Put on safety glasses and disposable gloves 2 OAT ALL...

Page 15: ...physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in a dry environment that is free from excessive moistu...

Page 16: ...achine may slowly twist due to the dynamic loads placed on the machine during operation For best results use a precision level that is at least 12 long and sensitive enough to show a distinct movement...

Page 17: ...ongly recommend that you inspect all lubrication points yourself and provide additional lubrication if necessary Refer to Lubrication on Page 33 for specific details Initial Lubrication Bolting to Con...

Page 18: ...e stated requirements consult with a qualified electrician about running a new circuit Note About Extension Cords Using an incorrectly sized extension cord may decrease the life of electrical componen...

Page 19: ...7 s If the blade is moving in the upward direction out of the table stop the machine immediately It is likely wired out of phase To correct this problem disconnect the machine from the power source an...

Page 20: ...o reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Loose hair clothing or jewelry could get caught in machinery and caus...

Page 21: ...when rotated up G Grinder Switch Turns grinding wheel ON and OFF H Shear Lever Cuts the bandsaw blade I Welding Button Activates the process of fusing the two blades together J Annealing Button Heats...

Page 22: ...o gullet Alternate Wavy Raker Figure 9 Bandsaw blade terminology Blade Length Measured by the blade circumference blade lengths are usually unique to the brand of your bandsaw and the distance between...

Page 23: ...th positive rake angle and fast cut with good surface finish Skip or Skip Tooth Wide flat gullets a 0 rake angle equally spaced teeth and recommended for non ferrous materials Alternate An all purpose...

Page 24: ...ate Recommendation section of the chart offers guidelines for various metals given in feet per minute FPM Choose the speed closest to the number shown in the chart CUTTING SPEED RATE RECOMMENDATION TO...

Page 25: ...lead to blade and wheel damage 6 Re tension the blade refer to the following Blade Tensioning section 7 Rotate the top wheel clockwise by hand several times to make sure the blade tracks evenly witho...

Page 26: ...ess The general rule of thumb is to have no fewer than two teeth in contact with the workpiece at all times during cutting Blade Care A bandsaw blade is a delicate piece of steel that is subjected to...

Page 27: ...Good Hard Thick Short Brown or Blue Increase Decrease Hard Strong Thick Brown or Blue Increase Decrease Hard Strong Thick Silver or Light Brown Good Decrease Slightly Check Blade Pitch Hard Thin Silv...

Page 28: ...cing to reduce wear on the guides Properly adjusted blade guides are essential to making accurate cuts If the blade guides rub the blade at either the top or bottom of the blade follow the guide post...

Page 29: ...nd place it over the blade between the blade guides and the blade as shown in Figure 22 Figure 19 Lower blade guides and bracket Blade Guide Bracket Cap Screw Blade Support Cap Screw Figure 21 Blade g...

Page 30: ...Tilt Scale Feed Angle Tilt Scale One Shown Cap Screws Cap Screws Being able to quickly and safely weld a bandsaw blade comes in handy for the following situations s 4O RE JOIN A BLADE THAT HAS BEEN PU...

Page 31: ...the blade material and the clamps are free from any debris or flash before each use 5 Loosen the welding clamps by pulling the lock levers down 6 Position the back of one blade end evenly against the...

Page 32: ...lade manufacturer for the proper annealing color 8 Place the other blade end in the opposite welding clamp and position it so that it evenly butts up against the opposing blade end then lock it in pla...

Page 33: ...tton Note If you cannot get the proper annealing color from the blade manufacturer use the recommendations below as a baseline and experiment from there Carbon Steel Dull Cherry Red Carbon Steel Hard...

Page 34: ...s and tighten all fasteners see Page 34 Use a brush and a shop vacuum to remove chips and other debris from the machine Keep the table rust free with regular applications of a high quality anti rust p...

Page 35: ...ss they need to be replaced When needed brush a light coat of multi purpose grease on the blade tension leadscrew Figure 34 Use multi purpose grease and a light machine oil where in Figure 35 Figure 3...

Page 36: ...h rubber surface a Check surface area of tire to ensure a uniformly sanded surface Figure 38 System belt and pulley layout Air Pump Sprocket Drive Pulley Left Right Speed Pulley Belts Sprocket Drive B...

Page 37: ...adjust each screw in small increments 6 Rotate the upper wheel by hand a couple times in the normal direction of rotation Verify that the blade tracks next to but not against the wheel flange Repeat...

Page 38: ...s full length of travel To align the guide post 1 DISCONNECT BANDSAW FROM POWER 2 Make sure the blade tracking and tension are set correctly 3 Lower the blade guide post to the bottom of its travel an...

Page 39: ...hex wrench to loosen both collar locking set screws just enough to adjust the collars Figure 45 3 Slide the pinions closer together and tighten the set screws If excess backlash still exists refer to...

Page 40: ...achine has excessive vibration or noise 1 Motor fan rubbing on fan cover 1 Fix replace fan cover replace loose or damaged fan 2 Motor or table is loose 2 Tighten any loose fasteners 3 V belt s loose 3...

Page 41: ...heel has excessive backlash endplay binds or is difficult to move 1 Leadscrew is dirty or lacks proper lubrication 1 Clean and lubricate the leadscrew see Page 33 2 Pinion gears out of adjustment 2 Re...

Page 42: ...s too high 2 Decrease the feed rate 3 Too much side pressure when feeding workpiece 3 Feed workpiece straight into the blade 4 Blade is loading up 4 Install a blade with more suitable TPI or different...

Page 43: ...place V belts Ticking sound when the saw is running 1 Blade weld contacting blade guides 1 Grind blade weld down smaller 2 Blade weld may be failing 2 Cut and reweld the blade or replace the blade Bla...

Page 44: ...task to ensure tight connections 3 Modi cations Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or re 4 M...

Page 45: ...esent Multiple Wires See Page 44 and Figure 48 See Page 44 and Figure 49 See Page 47 and Figure 50 See Page 47 and Figure 47 The photos and diagrams included in this section are best viewed in color Y...

Page 46: ...Clamp Grinder Switch SB1022 220V Transformer Wiring Grinder Motor Start Capacitor 6MFD 250VAC 1 2 3 4 5 6 7 1 2 3 4 5 6 7 3 3 3 4 7 7 6 6 4 4 T 6 6 4 4 2 2 2 2 6 3 5 1 1 1 1 T 1 R R WELDING UNIT WELD...

Page 47: ...6 97 98 4T2 6T3 14NO 3L2 5L3 13NO A2 TRANSFORMER Model S 034 005 1 Class B Capacity 110VA 1 Ph 50 60Hz Primary Voltage 0V 110V 220V 5 4 7 11 15 19 23 27 Allen Bradley E1 Plus R T 4 3 Ground Hot Neutra...

Page 48: ...ORMER Model S 034 005 1 Class B Capacity 110VA 1 Ph 50 60Hz Primary Voltage 0V 110V 220V 5 4 7 11 15 19 23 27 Allen Bradley E1 Plus R T 4 3 Ground Hot Neutral 6 15 PLUG Prewired 220 VAC ELECTRICAL PAN...

Page 49: ...A2 3 2 16 Allen Bradley E1 Plus W2 W5 W U2 U5 V5 U V V2 Ground Hot Hot Hot L15 15 PLUG as recommended 220 VAC ELECTRICAL PANEL MOTOR 220V E F To Welding Unit Control Panel For Phase Coverter Wild Wir...

Page 50: ...E C T R I C A L Figure 47 Motor Figure 48 Control Panel Welder s Lamp Figure 49 Welding Panel Figure 50 Electrical Box Electrical Component Pictures Main Terminal Block Overload Relay Power Transforme...

Page 51: ...Model SB1021 SB1022 49 P A R T S Lower Frame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 3 4 1 1 6 1 1 2 1 1 6 6 1 26 27 28 29 30 31 32 41 42 43 44 45 46 47 13 25 26 33 34 35...

Page 52: ...34 PW01M FLAT WASHER 8MM 11 PSB1021011 RUBBER RING 35 PCAP13M CAP SCREW M8 1 25 X 30 12 PSB1021012 LEADSCREW NUT 36 PSB1021036 RIVET 5 X 20 13 PW01M FLAT WASHER 8MM 37 PSB1021037 CHIP DEFLECTOR 14 PC...

Page 53: ...109 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 122 SB1021 Only 134 1 134 2 134 3 134 4 134 5 187 103 104 124 126 148 149 150 131 151 152 153 154 155 156 157 15...

Page 54: ...6 162 PCAP84M CAP SCREW M10 1 5 X 35 123 PCAP02M CAP SCREW M6 1 X 20 163 PSB1021163 PLATE 124 PN09M HEX NUT M12 1 75 164 PR08M EXT RETAINING RING 19MM 125 PCAP170M CAP SCREW M12 1 75 X 70 165 PSB10211...

Page 55: ...213 214 215 217 218 219 220 221 222 223 224 225 202 201 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 242 243 244 245 246 247 248 249 250 238 251 252 253 254 255 256 257 258 259 260 261...

Page 56: ...MM 261 PCAP71M CAP SCREW M10 1 5 X 60 221 PS04M PHLP HD SCR M8 1 25 X 20 262 PSS14M SET SCREW M8 1 25 X 12 222 PS40M PHLP HD SCR M5 8 X 16 263 PCAP01M CAP SCREW M6 1 X 16 223 PSB1021223 HANDLE 264 PSB...

Page 57: ...ing System 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 302 303 321 326 327 328 329 330 331 332 333 334 335 336 337 338 339 341 342 343 344 3...

Page 58: ...205Z N BALL BEARING 6205 Z NSK 310 PCAP07M CAP SCREW M6 1 X 30 335 PSB1021335 SPACER 311 PSB1021311 THREADED PIN 336 PR26M INT RETAINING RING 52MM 312 PSB1021312 SPECIAL DOWEL PIN 337 PSB1021337 IDLER...

Page 59: ...1022 413 PSB1021413 STRAIN RELIEF NUT 402 PSB1021402 WIRE LOOM 414 PSB1021414 STRAIN RELIEF 403 PSB1021403 TRANSFORMER YA CHANG 220V 1A 415 PSB1021415 WIRE LOOM 404 PSB1021404 ELECTRICAL PANEL 416 PSB...

Page 60: ...512 513 514 515 516 517 518 519 520 521 522 523 524 525 508 516 513 515 516 526 527 528 529 530 531 532 533 534 535 536 537 543 544 545 547 548 549 553 554 555 556 557 558 559 560 561 562 563 564 565...

Page 61: ...M5 8 X 8 558 PCAP33M CAP SCREW M5 8 X 12 516 PW02M FLAT WASHER 5MM 559 PSB1021559 RIGHT LOWER JAW 517 PLW01M LOCK WASHER 5MM 560 PSB1021560 RIGHT CONNECTING PLATE 518 PSB1021518 SLIDE BLOCK 561 PCAP9...

Page 62: ...BEL 610 PSB1021610 SOUTH BEND GRAY TOUCH UP PAINT 604 PSB1021604 CUTTING HAZARD LABEL 611 PSB1021611 MODEL NUMBER LABEL SB1021 605 PSB1021605 SPEED LABEL 611 PSB1022611 MODEL NUMBER LABEL SB1022 600 6...

Page 63: ...his machine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warr...

Page 64: ...Printed In Taiwan TRCRBLTSJB12079...

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