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Sony XR-CA310, Service Manual

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Sony XR-CA310 Service Manual Download Page 11

XR-CA310/L210

11

2-6.

HEAT  SINK

2-7.

MOTOR (CAPSTAN/REEL) (M901)

1

five screws
(PTT2.6 

×

 10)

1

two screws
(PTT2.6 

×

 10)

(XR-CA310)

2

heat sink

1

two screws
(P2 

×

 2.5)

4

motor (capstan/reel)
(M901)

3

sub belt (C)

2

main belt

Note : When installing motor, 

adjust the screw and
screw hole of motor.

Summary of Contents for XR-CA310

Page 1: ...armonic distortion at 1 kHz 0 7 stereo 0 5 mono Separation 33 dB at 1 kHz Frequency response 30 15 000 Hz MW LW Tuning range MW 531 1 602 kHz LW 153 279 kHz Aerialterminal External aerial connector Intermediatefrequency 10 7 MHz 450 kHz Sensitivity MW 30 µV LW 50 µV Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 45 W 4 at 4 ohms...

Page 2: ...BLY 2 1 Disassembly Flow 8 2 2 Sub Panel 9 2 3 Mechanism Deck MG 36SZ11 32 9 2 4 MAIN Board 10 2 5 Bracket MD 10 2 6 Heat Sink 11 2 7 Motor Capstan Reel M901 11 2 8 Head Play Back HP901 12 2 9 Main Belt Sub Belt C 13 3 MECHANICAL ADJUSTMENTS 14 4 ELECTRICAL ADJUSTMENTS 14 Tape Deck Section 15 Tuner Section 16 5 DIAGRAMS 5 1 Note for Printed Wiring Boards and Schematic Diagrams 19 5 2 Printed Wirin...

Page 3: ...g DIR tape transport direction change buttons 7 8 8 MBP My Best sound Position button 16 9 D BASS button 16 q SEEK AMS button 9 11 14 18 Seek 9 Automatic Music Sensor 18 Manual search 18 qa RELEASE front panel release button 6 19 qs ATT attenuate button 15 qd SENS BTM button 8 9 13 qf RESET button located on the front side of the unit behind the front panel 6 qg AF button 10 11 13 qh Number button...

Page 4: ...ren nicht hinderlich ist Bauen Sie das Gerät so ein daß es keinen hohen Temperaturen keinem direkten Sonnenlicht keiner Warmluft von der Heizung keinem Staub keinem Schmutz und keinen starken Vibrationen ausgesetzt ist Für eine sichere Befestigung verwenden Sie stets nur die mitgelieferten Montageteile Hinweis zum Montagewinkel Das Gerät sollte in einem Winkel von weniger als 20 montiert werden In...

Page 5: ...e to connect passive speakers to these terminals 1 Note for the aerial connecting If your car aerial is an ISO International Organization for Standardization type use the supplied adapter 7 to connect it First connect the car aerial to the supplied adapter then connect it to the aerial jack of the master unit Hinweise zum Anschlußdiagramm Hinweise zu den Steuerleitungen Die Motorantennen Steuerlei...

Page 6: ...ohändler Schéma de connexion d alimentation Le connecteur d alimentation auxiliaire peut varier suivant le type de voiture Vérifiez le schéma du connecteur d alimentation auxiliaire de votre voiture pour vous assurer que les connexions correspondent Il en existe trois types de base illustrés ci dessous Il se peut que vous deviez intervertir la position des fils jaune et rouge du cordon d alimentat...

Page 7: ...lificateur de puissance optionnel et que vous n utilisez pas l amplificateur intégré le bip sonore est désactivé Note Assicurarsi di collegare il cavo di terra prima di collegare l apparecchio all amplificatore Se si collega un amplificatore di potenza in dotazione e non si utilizza l amplificatore incorporato il segnale acustico verrà disattivato Opmerkingen Sluit eerst de massakabel aan alvorens...

Page 8: ...e order shown below 2 1 DISASSEMBLY FLOW SET 2 2 SUB PANEL Page 9 2 3 MECHANISM DECK MG 36SZ11 32 Page 9 2 4 MAIN BOARD Page 10 2 6 HEAT SINK Page 11 2 5 BRACKET MD Page 10 2 7 MOTOR CAPSTAN REEL M901 Page 11 2 8 HEAD PLAY BACK HP901 Page 12 2 9 MAIN BELT SUB BELT C Page 13 ...

Page 9: ...bly procedure in the numerical order given 2 2 SUB PANEL 1 two claws 1 claw 1 two claws 2 sub panel 2 3 MECHANISM DECK MG 36SZ11 32 2 two screws BTP2 6 6 1 connector CN350 1 connector CN300 3 mechanism deck MG 36SZ11 32 2 two screws BTP2 6 6 ...

Page 10: ...XR CA310 L210 10 2 4 MAIN BOARD 2 5 BRACKET MD 2 two ground point screws PTT2 6 6 3 two screws BTP2 6 6 3 screw BTP2 6 6 4 main board 1 claw 1 claw 1 two claws 1 claw 2 four screws B2 6 4 3 bracket MD ...

Page 11: ... 7 MOTOR CAPSTAN REEL M901 1 five screws PTT2 6 10 1 two screws PTT2 6 10 XR CA310 2 heat sink 1 two screws P2 2 5 4 motor capstan reel M901 3 sub belt C 2 main belt Note When installing motor adjust the screw and screw hole of motor ...

Page 12: ...djuster arm blue head HP901 head lead wire adjuster arm blue HEAD LEAD WIRE COLOR INDICATION ON HEAD HP901 AND SLIDE SW BOARD 0 SPG support plate 7 PSW reel B 8 HP roller A qa adjuster arm SPG A qs adjuster arm SPG B qf head play back HP901 6 slide SW board 4 Remove the three solders of head lead wires yellow lead wire black lead wire red lead wire slide SW board ...

Page 13: ... L210 13 2 9 MAIN BELT SUB BELT C 1 main belt 4 sub belt c 2 screw PTP2 3 A 2 screw PTP2 3 2 screw PTP2 3 2 screw PTP2 3 3 Lift up the bottom BKT TS in the direction of arrow A as far as the belt can be removed ...

Page 14: ... Meter Meter Reading 2 46 5 39 mN m Forward CQ 102C 25 55 g cm 0 35 0 76 oz inch Forward 0 15 0 39 mN m CQ 102C 1 5 4 g cm Back Tension 0 02 0 06 oz inch 2 46 5 39 mN m Reverse CQ 102RC 25 55 g cm 0 35 0 76 oz inch Reverse 0 15 0 39 mN m CQ 102RC 1 5 4 g cm Back Tension 0 02 0 06 oz inch 4 91 14 70 mN m FF REW CQ 201B 50 150 g cm 0 69 2 08 oz inch TEST MODE This set have the test mode function In ...

Page 15: ... for P 4 A063 6 3 kHz 10 dB head azimuth adjustment WS 48A 3 kHz 0 dB tape speed adjustment Adjustment Location PB head Tape Speed Adjustment Setting Procedure 1 Put the set into the FWD PB mode 2 Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3 015 Hz Specified Value 2 940 to 3 090 Hz Adjustment Location See page 18 level meter test tap...

Page 16: ...ndication 8 2 0 2 Adjustment Location See page 18 FM Auto Seek Stop Level Adjustment Setting SOURCE CA310 or TUNER L210 button FM Procedure 1 Set to the test mode see page 14 2 Push the SOURCE CA310 or TUNER L210 button and set to FM Display 3 Adjust with the volume RV3 on TU100 so that the FM indi cation turns to FM0 indication on the display window But in case of already indicated FM0 turn the R...

Page 17: ...n 26 7 19 kHz pilot 7 5 kHz deviation 10 0 01 µF set antenna jack ANT100 speaker out terminal level meter 10 kΩ MW Auto Seek Stop Level Adjustmant Make this adjustment after FM Auto Seek Stop Level Adjust ment Setting SOURCE CA310 or TUNER L210 button MW Procedure 1 Set to the test mode see page 14 2 Push the SOURCE CA310 or TUNER L210 button and set to FM 3 Push the MODE button and set to MW Disp...

Page 18: ...L210 Adjustment Location SET UPPER VIEW TU100 RV2 FM Stereo Separation Adjustment RV100 FM RDS S Meter Adjustment Tape Speed Adjustment RV3 FM Auto Seek Stop Level Adjustment RV1 MW Auto Seek Stop Level Adjustment ...

Page 19: ...eforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f MW LW E TAPE PLAYBACK L BUS AUDIO IN Abbreviation AMBER Amber illumination type GREEN Green illumination type Note on Printed Wiring Board X parts extracted from the component side Y parts extracted from the conductor side z Through hole Pa...

Page 20: ...20 XR CA310 L210 Waveforms MAIN Board 1 IC200 4 OSCO 4 IC900 ud OSC 2 IC1 qs OSC2 3 IC1 qh XO 2 4 Vp p 231 ns 1 8 Vp p 54 3 ns 5 4 Vp p 30 5 µs CONTROL Board 2 6 Vp p 21 µs ...

Page 21: ...22 C21 R22 Q720 B C E Q721 B C E R851 Q640 B C E R643 R642 R641 D720 A K R644 R9 R8 R7 R753 R752 R751 D750 K A Q750 B C E C750 C6 R11 R608 R740 C741 C733 E C B Q741 R800 R81 E C B Q734 E C B Q702 E C B Q704 R705 R700 Q733 B C E E C B Q731 R730 E C B Q732 IC2 C81 Q650 B C E R810 R651 R801 R803 R802 C800 R809 R808 R807 R806 R805 R811 Q652 B C E Q651 B C E R732 C731 E C B Q730 C801 IC800 1 7 14 8 D80...

Page 22: ...XR CA310 L210 22 22 5 3 SCHEMATIC DIAGRAM MAIN Board 1 2 See page 20 for Waveforms See page 26 for IC Block Diagram Page 25 Page 23 ...

Page 23: ...XR CA310 L210 23 23 5 4 SCHEMATIC DIAGRAM MAIN Board 2 2 See page 26 for IC Block Diagrams Page 22 ...

Page 24: ...2 R918 R916 R915 R919 R914 D964 K A 1 2 0 2 1 4 0 4 1 6 0 6 1 8 0 IC900 2 12 11 1 CN900 A MAIN BOARD CN600 CONTROL BOARD CONDUCTOR SIDE 1 680 220 11 11 PL902 LCD BACK LIGHT PL901 LCD BACK LIGHT D910 918 920 925 1 2 3 4 5 6 7 8 9 10 11 A B C D E F ILLUMINATION S954 S959 SOURCE SRC TUNER T CA310 L210 D915 S953 BTM SENS D916 S952 D917 S951 AF 1 DISC 1 CA310 L210 D910 S960 2 DISC 2 CA310 L210 D911 S96...

Page 25: ...XR CA310 L210 25 25 5 6 SCHEMATIC DIAGRAM CONTROL Board See page 20 for Waveform Page 22 ...

Page 26: ...rystal display driver IC900 19 LCD SI RX I LCD serial data input from the liquid crystal display driver IC900 20 LCD CKO O LCD serial transfer clock signal output to the liquid crystal display driver IC900 21 TU SDA O Serial data output to the FM AM tuner unit TU100 22 TU SI I Serial data input from the FM AM tuner unit TU100 23 TU SCL O Serial data transfer clock signal output to the FM AM tuner ...

Page 27: ...tem power supply on off control signal output terminal L FM power on H AM power on Not used open 61 to 68 NCO O Not used open 69 NOISE ON O Discharge control signal output for the noise detection circuit H discharge 70 to 82 NCO O Not used open 83 ILL COLOR I Illumination color select input terminal L amber illumination H green illumination 84 DEST SEL0 I Destination setting terminal fixed at H 85...

Page 28: ...1 581 11 DOOR CASSETTE CA310 4 3 044 125 01 SPRING TORSION 5 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT 6 1 757 662 11 CORD WITH CONNECTOR ISO POWER CA310 AMBER L210 6 1 757 662 21 CORD WITH CONNECTOR ISO POWER CA310 GREEN 7 X 3378 167 1 COVER ASSY TOP 8 A 3274 179 A MAIN BOARD COMPLETE L210 AMBER 8 A 3326 857 A MAIN BOARD COMPLETE CA310 AMBER 8 A 3326 990 A MAIN BOARD COMPLETE CA310 GREEN 8 A 3340...

Page 29: ...01 BUTTON EJECT Z 59 3 029 327 01 SPRING EJECT 60 3 224 916 01 BUTTON REW m 61 3 375 372 01 SPRING F R 62 3 224 915 01 BUTTON FF M 63 3 224 907 01 BUTTON D BASS MBP D OFF 64 3 224 909 11 BUTTON SEEK M SEEK AMS m CA310 64 3 224 909 31 BUTTON SEEK SEEK MANU L210 65 3 224 927 01 PLATE LCD GROUND 66 1 694 696 31 CONDUCTIVE BOARD CONNECTION 67 3 224 926 01 ILLUMINATOR 68 3 224 925 01 PLATE LIGHT GUIDE ...

Page 30: ...45 891 01 PINCH ARM F 113 3 045 906 01 ADJUSTER SHIM X 114 3 045 952 01 MACHINE SCREW M1 7X4 115 3 713 786 51 SCREW P 2X3 117 3 045 893 01 REEL SPINDLE 119 A 3220 826 A MECHANISM DECK ASSY MG 36SZ11 32 HP901 1 500 661 11 HEAD PLAYBACK M901 1 763 507 11 MOTOR CAPSTAN REEL S901 1 771 928 11 SWITCH SLIDE DIRECTION S902 1 771 926 11 SWITCH LEAF FF REW S903 1 771 927 11 SWITCH LEAF TAPE DETECT 101 102 ...

Page 31: ...RS All resistors are in ohms METAL Metal film resistor METAL OXIDE Metal oxide film resistor F nonflammable Abbreviation AMBER Amber illumination type GREEN Green illumination type Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when order ing these items SEMICONDUCTORS In each case u µ for example uA µA uPA µPA uPB µPB uPC µPC uPD µ...

Page 32: ... 16V C22 1 164 315 11 CERAMIC CHIP 470PF 5 50V C81 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C82 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C101 1 162 919 11 CERAMIC CHIP 22PF 5 50V C102 1 124 584 00 ELECT 100uF 20 10V C103 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C104 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C109 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C124 1 124 257 00 ELECT 2 2uF 20 50V C125 1 124 257 00 ...

Page 33: ...C621 1 109 982 11 CERAMIC CHIP 1uF 10 10V C622 1 124 257 00 ELECT 2 2uF 20 50V C640 1 104 942 11 ELECT 1uF 20 50V C700 1 164 156 11 CERAMIC CHIP 0 1uF 25V C702 1 164 156 11 CERAMIC CHIP 0 1uF 25V C710 1 126 936 11 ELECT 3300uF 20 16V C720 1 104 942 11 ELECT 1uF 20 50V C721 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C722 1 126 162 11 ELECT 3 3uF 20 50V C730 1 126 157 11 ELECT 10uF 20 16V C731 1 162 9...

Page 34: ...04 60 TRANSISTOR DTB113ZK Q734 8 729 422 33 TRANSISTOR 2SD601A Q TX Q740 8 729 205 95 TRANSISTOR 2SA1428 Y Q741 8 729 422 33 TRANSISTOR 2SD601A Q TX Q750 8 729 216 22 TRANSISTOR 2SA1162 G RESISTOR DIODE CAPACITOR R3 1 216 813 11 METAL CHIP 220 5 1 16W R4 1 216 864 11 SHORT 0 R7 1 216 809 11 METAL CHIP 100 5 1 16W R8 1 216 845 11 METAL CHIP 100K 5 1 16W R9 1 216 065 00 RES CHIP 4 7K 5 1 10W R10 1 2...

Page 35: ...460 1 216 841 11 METAL CHIP 47K 5 1 16W R461 1 216 841 11 METAL CHIP 47K 5 1 16W R500 1 216 821 11 METAL CHIP 1K 5 1 16W R501 1 249 429 11 CARBON 10K 5 1 4W R502 1 216 841 11 METAL CHIP 47K 5 1 16W R503 1 216 825 11 METAL CHIP 2 2K 5 1 16W R600 1 249 417 11 CARBON 1K 5 1 4W R601 1 249 417 11 CARBON 1K 5 1 4W R602 1 249 417 11 CARBON 1K 5 1 4W R603 1 249 417 11 CARBON 1K 5 1 4W R604 1 249 417 11 CA...

Page 36: ... CONDUCTIVE BOARD CONNECTION 70 1 786 098 11 SWITCH SHEET F901 1 532 877 11 FUSE BLADE TYPE AUTO FUSE 10A HP901 1 500 661 11 HEAD PLAYBACK LCD900 1 804 512 11 DISPLAY PANEL LIQUID CRYSTAL M901 1 763 507 11 MOTOR CAPSTAN REEL S901 1 771 928 11 SWITCH SLIDE DIRECTION S902 1 771 926 11 SWITCH LEAF FF REW S903 1 771 927 11 SWITCH LEAF TAPE DETECT HARDWARE LIST 1 7 685 782 09 SCREW PTT 2X5 S 2 7 685 53...

Page 37: ...CTOR 1 FITTING SCREW 1 BUSHING 1 KEY 1 SCREW ASSY AE KEY FITTING PARTS FOR INSTALLATION AND CONNECTIONS 501 X 3376 298 1 FRAME ASSY FITTING 502 3 041 599 01 COLLAR 503 1 465 459 21 ADAPTER ANTENNA 504 1 757 662 11 CORD WITH CONNECTOR ISO POWER CA310 AMBER L210 504 1 757 662 21 CORD WITH CONNECTOR ISO POWER CA310 GREEN 505 X 3370 077 1 SCREW ASSY AE KEY FITTING ...

Page 38: ...ge allows you to jump to the next revised page Ver Date Description of Revision 1 2 2001 05 Correcting of printing errors of Part No for CASSETTE DOOR HEAT SINK LIQUID CRYSTAL DISPLAY ECN CSA04596 CSA04631 CSA04854 1 1 2001 04 Correction of printing errors of Part No for BUTTON BUTTON SEEK and BUTTON SOURCE ECN CSA04319 CSA04462 CSA04516 1 0 2001 02 New ...

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