2
MZ-E909
Specifications ........................................................................... 1
1. SERVICING NOTE
...................................................... 3
2. GENERAL
Location and Function of Controls .................................... 4
3. DISASSEMBLY
3-1. “Lid ASSY, Upper” ..................................................... 5
3-2. Mechanism Deck ........................................................ 5
3-3. Bracket (R) ASSY ...................................................... 6
3-4. Main Board Sub ASSY, Bracket (L) ASSY,
SW Board ............... 6
3-5. Optical Pick-up ASSY ................................................ 7
4. TEST MODE
.................................................................. 8
5. ELECTRICAL ADJUSTMENTS
........................... 12
6. DIAGRAMS
6-1. Block Diagram .......................................................... 17
6-2. Printed Wiring Boards – Main Section (1/2) – ......... 18
6-3. Printed Wiring Boards – Main Section (2/2) – ......... 19
6-4. Schematic Diagram – Main Section (1/2) – ............. 20
6-5. Schematic Diagram – Main Section (2/2) – ............. 21
6-6. Printed Wiring Boards – Audio Section – ................ 22
6-7. Schematic Diagram – Audio Section – ..................... 23
7. EXPLODED VIEWS
7-1. Main Section ............................................................. 26
7-2. Mechanism Deck Section ......................................... 27
8. ELECTRICAL PARTS LIST
................................... 28
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
!
OR DOTTED LINE WITH
MARK
!
ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270
°
C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or
unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
TABLE OF CONTENTS
* Replacement of CXD2671B-206GA (IC601) used in this set
requires a special tool.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Dimensions
Approx. 71.1 x 77.6 x 12.5 mm (w/h/d) (2 7 / 8 x 3 1 /8 x 1 /2 in.)
(not including projecting parts and controls)
Mass
Approx. 49 g (1.8 oz) (the player only)
Supplied accessories
Headphones/earphones with a remote control
(1)
Battery charging stand (1)
AC power adaptor (for the supplied battery
charging stand)
Rechargeable battery (1)
Rechargeable battery carrying case (1)
Dry battery case (1)
Carrying pouch (1)
AC plug adaptor (1) (world model only)
US and foreign patents licensed from Dolby Laboratories.
Design and specifications are subject to change without notice.
r
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the
lead-free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed
with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to
be applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set
to about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to
flow) than ordinary solder so use caution not to let solder
bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder
may also be added to ordinary solder.
Ver 1.1 2001.11
MAIN BOARD SUB ASSY
• Audio board is supplied with main board sub ASSY.
• Audio board can't be moved away from main board.
Give a damage when take it off forcibly.
• The part that audio board overlap with main board can't be re-
paired.
Summary of Contents for Walkman MZ-E909
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