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Sony TRINITRON KV-HA21M80J, Service Manual

The Sony TRINITRON KV-HA21M80J Service Manual is a comprehensive guide that provides detailed instructions and information for troubleshooting, repairing, and maintaining this exceptional television model. Get your free download of this essential manual from manualshive.com, ensuring easy access to all the necessary information you need.

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1

2

3

4

5

6

7

8

9

10

11

12

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14

B

C

D

E

F

G

H

I

J

– 30 –

– 29 –

KV-HA21M80J/HA21M80J/H

RM-969

KV-HA21M80J/HA21M80J/H

RM-969

 

11V

 

11V

 

11V

 5V

-13V

 

9V

HV

1

4

2

3

6

5

11

13

9

8

7

FV

SV

10

14

1

2

3

4

5

6

7

8

9

1

0
11

1

2
1

3
14

15

1

6
1

7
18

1

9
2

0
2

1
2

2
2

3

24

2

5
2

6
27

28

2

9

30

3

1

3

3

3

4

3

5

3

6

3

7

3

8

3

9

4

0

4

1

42

4

3

4

4

4

5

4

6

4

7

4

8

4

9

5

0

5

1

5

2

5

3

5

4

5

5

5

6

5

7

5

8

5

9

6

0

6

1

6

2

6

3

64

1

2

3

4

5

6

1
2
3

1 2 3 4

5

6

7

8

1

3

4

5

1

2

3

4

1 2 3 4 5 6 7

G

1

2

1
2

GND

2

3

4

5

1

2

3

1

2

3

4

5

6

7

1
2
3
4
5

1 2 3 4

5

6

7

8

2

5

7

8

16

10

12

13

14

15

11

1

9

4

3

1

2

3

4

5

6

7

8

1

2

3

1

2

4

3

1

2

3

T800
HDT

C018
2.2

C048
   22

C053
470 10V

C054

C501
220
25V

C502
220
25V

C506
    #

C507
470P
500V
    B

C511
    #

C600

C623
#

C625
  #

CN500
    5P

CN602

D004
1SS119-25

D005
RD5.1ES-B2

D503
ELIZ
15V-RECT

FB603
1.1UH

IC002
MM1319AFBE
5V-REG

JW601

JW602
10MM

L001
1UH
FLR50

Q002
UN2213
MUTE

R514
2.2K

R515
   #

R516
  #

R615
22K
1W
:RS

FB001
1.1UH

JW181

JW182 #

L501
   #
   

JW600

R619
8.2M
1W

C019
470P
B:CHIP

C013
0.001
B:CHIP

C024
0.001
B:CHIP

C312
12P
CH:CHIP

C028 100P CH:CHIP
C029 100P CH:CHIP
C030 100P CH:CHIP

C043 100P CH:CHIP

C040 #

R024
100
:CHIP

R039 560

R055
1K
:CHIP

R049 4 4.7K :CHIP

R052 4.7K :CHIP

R054 4.7K :CHIP

R051
10K
:CHIP

R027 150K :CHIP

C032
0.0015
B:CHIP

C051
0.1
16V
F:CHIP

R888
220K
:RN

C614
  33
160V

DY1

R600

L800

C626 0.047
200V

C618
100
16V

R610
33K
3W
:RS

FB600
   #

FB606
   #

C610

C313
     #

C314
   #

R009
330
:CHIP

D009
RD5.1SB-T2

C510
0.01
100V

C613 470P
500V:CHIP

C617
1000 25V

CN601
 3P
TO DGC

D603
RD15ES-B1

D608
RU4AM-T3

FB604
1.1UH

IC001

JW604 #

Q003
MSD601-RT1

R602

R603

R624
180K
1/2W

R626
   #

R627

T503
NX4751/M3A4

T601

C616
   #

R625
   #

F600

D003
   #

CN501

. -

220

25V

0.0047

500V

E

:S-MICRO

.

10MM

15MM

#

I

:

R048 4.7K :CHIP

I

6P

PIN CONNECTER(POWER)
:VH

470

3W

:RS

10mH

150

35V

11

8V

9V

135V

11V

5V

.

.

.

.

.

.

   FUSE,TIME-LAG
   3.15A

.

.B

5

2

4

2

1

41

3
2

GND

K1
K2

GREEN
RED

RED

GREEN

AUDIO VCC

0.68
10W

0.68
10W

    CXP85224A-080S
SYSTEM CONTROLLER

SRT

0.68
10W

               #
 

AGC

V-PULSE

SIRCS

GND

NC

GND

MP

EXLC

XLC

KEY1

EXTAL

RESET

VC

KEY2

B-INT

BINTRDY

X-RAY

VDD

V +

V -

H -

H -

H +

H +

1

2

3

H CENT

I

 

T

T

DGC

DGC

AC IN

AC IN

TIMER

HD SW

II CLK0
II CLK1
II DAT0
II DAT1

YS

R

B

V SYNC

H-SYNC

SECAM TRAP

H SYNC

U/V
L/H

DGCT
DGCT

G

50/60Hz

110-240V AC

MOMUTE

O SPMUTE

ITTERESET

BLOCK

C

V IN

E

9V

S.SOUND SW

GREEN LED

VM MUTE

VOLUME

E

PIC ROT

MODE SWO

 

MODE SW1
SAP IND
STEREO IND

+B

N

C

D/K

M

AUDIO SW

FORCED

NC

G

N

D

200V
NC
GND
NC
H1

TUNER GND

I

DRV-IN

VCC(+13V)

VSS(-13V)

OUTPUT

VCC(OUT)

REF-VOLT

VDR600
ERZV14D621

C601
0.1
275V :MPS

T600
 CLF

S600
:PUB

  C621
    0.0047 250V

THP600   1-803-744-11

CN600
2P :MINI

IC551
AN5522
V-OUT

F.B-PLS

C556
0.1 16V
F:CHIP

R557
1.5K
:CHIP

L500
2.2MH
:EL0606

R510
220K
1/2W

C508
33
250V

C509
0.033
200V
:PT

R513
10K
:RN

R511
15K

R512
22K
:RN

R568
4.7K

D504
ELIZ
200V-RECT

R509
0.47
1/2W
:FPRD

C505
33
160V

R508
0.47
1/2W
:FPRD

C504
0.001
500V
   B

R507
0.47
1/2W
:FPRD

D502
ELIZ
-13V-RECT 

C503
0.001
500V B

C552
0.47
:MPS

R553

2.2

:FPRD

R567
2.2K
:CHIP

C557
100
35V

D552
GP08D
V.DRIVE

C555
220
35V

R010
330
:CHIP

Q001
 UN2213
MUTE

D001
SPB-25MVWF
MUTE

D002 #

C602
330
450V

C604
0.0047
500V
   E

D601
D3SB60F3
AC-RECT

C608
0.0047
500V
   E

C605
0.0047
500V
   E

C607
0.0047
500V
   E 

R607
JW(15MM)

C622
  #

R608
220K
1/2W

IC601
STR-F6707A
SWITCHING
REGULATOR

D600
EGO1CV1
STOPPER

D602
S3L20UF4

R611
5.6K
:CHIP

C619
470P
250V
   B

C609
470P
B:CHIP

R606
680
:CHIP

R605
0.18
2W

R609
56K :CHIP

C611
0.0015
B:CHIP

R623
1.5K
:CHIP

D604
D1NL20U
RECTIFIER

D605
D1NL20U
RECTIFIER

D606
D1NL20U
RECTIFIER

PH600
PC123F2
PHOTO COUPLER

C612
470P 250V B

IC602
SE135N
ERROR AMPLIFIER

D607 
D356M-F

C620 470P 2KV B

  R620
    4.7
:FPRD

R614
   #

FB601 #

FB602 #

D609
RN4Z

C615 
470P
500V 
   B

R621 #

R601 #

I

O

C624
    #

IC604
PQ09RD11
REGULATOR

L600
47UH
:FLR50

GND

RESET NC
REF
IN

GND
OUT

R045
10K
:CHIP

C033
100P
CH:CHIP

X001
CAS/4HG

C046
0.022
F:CHIP

C047
0.47
10V
F:CHIP

C049
0.1
16V
F:CHIP

32

B/G

RED LED

BLK

TV-SYNC

STBY

VDD

XTAL

BRT ABL

R033
10K
:CHIP

C025
2.2
6.3V
F:CHIP

Q004
MSD601-RT1

R025 4.7K :CHIP

C022
100P
CH:CHIP

R026
4.7K
:CHIP

IC004
SBX3081-21
REMOTE RECEIVER

C017
  #

R028
2.2K
:CHIP

C020
0.001
B:CHIP

R032  1K

C021
0.001
B:CHIP

R029 100 :CHIP

R030 #

R031
100

C023 100P CH:CHIP

C003
   #

R012
1K
:CHIP

C012
0.001
B:CHIP

R020 2.2K

R011
   0
:CHIP

R013 60
:CHIP

C016 100P
CH:CHIP

R034
 2.2K

C007
0.001
B:CHIP

C005
0.001
B:CHIP

C015
0.001
B:CHIP

R064
1.0K

R021 1.0K

C014 0.001
B:CHIP

C004
0.001
B:CHIP

R065
1K:CHIP

C058
220P B:CHIP

R066 1K R022 1K

:CHIP

C009
0.001 B:CHIP

C057
220P
B:CHIP

C008
   #

R016 330
:CHIP

R017 1K
:CHIP

R015 100

C010
100P
CH:CHIP C011 100P

CH:CHIP

R014 2.2K

R037
1K :CHIP

C026
0.001 B:CHIP

C027
0.001 B:CHIP

R038 1K

C060 #

JR002 #

JW005 #

C059 #

C035 0.001 B :CHIP

R071
    #
R075
   #

R070 #

R069 #

R068 #

C042 100P CH:CHIP

R040 #

C031 100P CH:CHIP

R042 390

R072 4.7K :CHIP

R041 #

R036 2.2K :CHIP C041 56P  CH:CHIP

L002
15UH :FLR550

R044
220
:CHIP

D006RD 5.6ESB2

C045 3.3

R046
   27K
:CHIP

C044 56P CH:CHIP

D007 RD5.1SB-T2 

R053 4.7K :CHIP

R056 1K :CHIP

C050 0.001 B:CHIP

D008 #

R050 39K :CHIP

R047 100 :CHIP

C038 100P CH:CHIP

C037 100P CH:CHIP

C034 0.001 B:CHIP

C039 0.1 16V F:CHIP

R043 100 :CHIP

C036
0.1
16V
F:CHIP

R800
  1K
:CHIP

D800
1SS119-25
PROTECT R801

 22K
:CHIP

C801
0.001
B:CHIP

Q800
2SC3209LK
H-DRIVE

C800
   1

R813
  1K
:CHIP C802

0.022
200V
:PT

R802
1K 3W
:RS

R812
1K
3W
:RS

   R814
  1K 3W:RS

C803
220P 500V
    B

C804
0.001
500V B

R803
2.2K
1/2W
:FPRD

C856
0.001
B:CHIP

D853
1SS355TE-17
STOPPER

Q801
2SD2624-CA
H-OUT

R805
JW(5MM)

FB800
1.1UH

R565
1.2
1W
:RS

R563
1.5K
:CHIP

R564
220
1W
:RS

C561
0.0047
B:CHIP

C562
0.1
100V
:PT

C559
0.1
100V
:PT

R558
22K
:CHIP

R559
47K
:CHIP

D553
RD5.6ESB2
CLAMP

C558
0.001
B:CHIP

C554
0.047 25V
F:CHIP

R554
2.2K
:CHIP

3

D803
GPO8D
H.CENT-1

R811
100 3W :RS

C812 0.33 250V :PP

C811
   1 
250V

R810
100
2W
:RS

L803
4.7MMH

L802
CHL

L801
    #

C810
0.022
200V
:PT

C853
JW(7.5MM)

S800
1-572-707-21

C807
330P
2KV
B

C808
0.0082
200V :PT

R808
2.2K :FPRD

C809
0.01
200V :PT

R806
     0
:CHIP

D804
BY228/A52A

D851

EGP20G

C861
0.022
400V
:PP

Q802
IRF614-005
H OUT

C852
0.1
250V
:PP

C813
330P
2KV
:CHIP

C814
12000P
1.2KV
:PP

    D805

   UDZSTE-179-.1B

R869
   1
:FPRD

C870
 220P
B:CHIP

Q851
MSB709-RT1
PIN DRIVE

Q850
MSD601-RT1
PIN DRIVE

C869
0.1 
25V

CLK

DAT

IC003
M24C08-BN6(A)
NVM

R057
100
:CHIP

C055
220P
B:CHIP

C052
470
10V

R058
100
:CHIP

Q315
MSD601-RT1
BUFFER

1

2

3

4

5

6

7

8

10 9

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

56

55

54

53

52

50

49

48

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

R328

100

;CHIP

C316 
4.7
:CHIP

C317 0 :CHIP

   R329 560 :CHIP

C318 0.1 16V F:CHIP

C319 0.1 16V F:CHIP

C320 0.1 16V F:CHIP

C321 4.7

C315 2.2

R327  1K:CHIP

C323 100P

R334 100 :CHIP

R335 100 :CHIP

R336 100 :CHIP

R337 10K :CHIP

R391

  #

D308 1SS355TE-17 

STOPPER

C327 0.1

 16V F:CHIP

D309

UDZSTE-179-1B

STOPPER

R339
270
:CHIP

C329 0.1

16V F:CHIP

C330 0.1 16V

C332 100 16V

D322
UDZSTE-179.1B

C335 47 16V

C337

  #

R345  #

R348 #

R340
0.01
F:CHIP

C340
    #

R350
390
:CHIP

C339
0.1
16V

R352 #

C341 #

IC301
TDA8844/N2
Y/C JUNGLE

S IF IN

EXT S IN

VCO R FIL

VCO R FIL

PPL IF DEC

1F V OUT

SCL

SDA

DECOUPLING

C IN 1

LUMA IN 1

MAIN SUPPLY

GND

CVBS-IN

AUDIO OUT

SECAM DEC

CVBS IN EXT

1K

B OUT

G OUT

R OUT

ABL

R IN

G IN

B IN

IN SW

LUMA IN

LUMA OUT

DEC SOUND

DEEMP

TU AGC OUT

 AGC FIL

51

 VERT.REF

 VERT.SW

EHT/X-RAY

IF IN

IF IN

47

VERT.NEG

VERT.POS

EST/WEST

GND

PHI1 FIL

PHI2 FIL

SSCP/FBT

HOR.OUT

DIG DEC

B-Y OUT

R-Y OUT

B-Y IN

R-Y IN

3.58

SECAMOUT

4.43/3.58

PPL FIL

VCC

CVBS SW OUT

X300
3.58MH

C343
15P
CH:CHIP

X301 4.43MHz

C345
0.0033
B:CHIP

C346
0.1 16V
F:CHIP

C347 100 16V

R357 150K :CHIP

C348 0.1

16V F:CHIP

C349 
1 
16V
 F:CHIP

R358 100

R360 4.7K :CHIP

R361 200 :CHIP

IC851
MC4558CD
PIN AMPLIFIER

R889
100K
:-CP

C867
2200P
B:CHIP

R886 0 :CHIP

R887
220K
:RN

R885
10K

R884
47K

C866
0.01

R883
5.6K
:CHIP

R882
10K
:CHIP

R881
33K
:CHIP

R880
100K
:CHIP

C859

0.01

R866
1K
:CHIP

R867
18K
:CP

C858
0.01
F:CHIP

R863
10K
:CHIP

R861
   0
:CHIP

R860
180K
:CP

R874
180K
:RN

D314
GP08D
SLICER

L312
   #

D316 #

R501
1.5K

R503
56K
:CHIP

D500
1SS119-25
STOPPER

R506
150K
1/2W

D501
1SS119-25
STOPPER

R504
56K

Q500
2SA1091-0
STOPPER

R500
180K
1/1W

C500
100
16V
R505 4.7K :CHIP

C857
   10

C863

0 :CHIP

R862
2.2K
:CHIP

R379 #

R378 #

R377 #

Q319  #

D315
1SS355TE-17

C368 #

R381 #

R380 #

R382 #

D317#

C367 #

R383 #

R392 
6.8K :CHIP

R363 0 :CHIP C351 #

R362 27K
:CHIP

C350 #

C352 0.0022

C369 
0.47

R389 330K

RV 300 

470K

D311 NNCD8.2A-T1 PROTECTOR

C355
0.47
10V
B:CHIP

C354 0.0047

C356
0.01 25V

C358 100P

D312

UDZSTE-1799.1B

PROTECTOR

R365
0:CHIP

R366 #

C357
0.001
B:CHIP

C359
0.1
16V

R368 1K :CHIP

R371 39K :CHIP

C360 0.1 :MPS

C361 2.2 6.3V

C362 0.47 10V

C363 4700P

C364
10

R374
2.2K
:CHIP

R375 #

R376
   0
:CHIP

D324

UDZSTE-179.1B

R367
120K :CHIP

R369
1.2M
:CHIP

R370
27K
:CHIP

C366
100
16V
   B

R556 #

R560
   #

HDY. HDY.HDY. HDY.

POWER SUPPLY,DEFLECTION,
AUDIO & VIDEO PROCESSING,
AV INPUT/OUTPUT & SYSTEM 
CONTROLLER

(

(

B-SSS10996-ME.-A..(PAGE2/2)

JW603 #

IC850
NJM2903M
COMPARATOR

 9V

 9V

 9V

 9V

3

1

2

5

6

4

7

10

9

8

11

13

14

12

200V

200V

200V

15V

135V

135V

 

5V

 

5V

 7.5V

7. 5V

7. 5V

VIDEO

VIDEO

VIDEO

VIDEO

 11V

IF

IF

IF

IF

IF

IF

IF

IF

IF

IF

IF

IF

 JOINT A1

1

CONT.

FB/OC

C603
0.0015F
1.2KV

 JOINT A2

 JOINT A3

 JOINT A4

JOINT A15

JOINT A14

JOINT A13

JOINT A12

JOINT A11

JOINT A10

JOINT A9

JOINT A8

 JOINT A5

 JOINT A6

JOINT A7

JOINT A16

JOINT A17

JOINT A18

JOINT A19

JOINT A20

JOINT A21

JOINT A22 JOINT A23

JOINT A24

JOINT A25

JOINT A26

JOINT A27

JOINT A28

JOINT A29

JOINT A30

JOINT A31

JOINT A32

JOINT A45

JOINT A44

JOINT A42

JOINT A41

JOINT A40

JOINT A39

JOINT A33

JOINT A34

JOINT A35

JOINT A36 JOINT A37 JOINT A38

JOINT A46

JOINT A47

JOINT A48

JOINT A49

JOINT A50

JOINT A43

JOINT A51

JOINT A52

JOINT A53

JOINT A54

JOINT A55

JOINT A56

JOINT A57

JOINT A58

JOINT A59

JOINT A60

JOINT A61

JOINT A62

JOINT A63

JOINT A64

JOINT A65 JOINT A66 JOINT A67

JOINT A68

JOINT A69

JOINT A70

JOINT A72

TO  PAGE 1/2

D323
UDZSTE-179-.1B

(PAGE 2/2)

JOINT A71

TO CV BOARD
CN701

R502 #

C056
100PF
CH:CHIP

R864
3.3K
RN:CHIP

C868
0.022
F:CHIP

R879

2.2

:CHIP

R878
1K
:CHIP

R865 10K :CHIP

R870 220K

R892 #

R893 #

C871 #

C860 150K

C872 0.1 16VF:CHIP

C873 0.01

+

C865
100
16V

C874
0.01 F:CHIP

C875
0.1 16V
F:CHIP

R628

   # 

JOINT A73

D325

UDZSTE-179.1B

R364 15K :CHIP

C353
0.47
10V

JOINT A74

R077 100 :CHIP

R362 # 

C344 15P CH:CHIP

C606

220

25V

R019 2.2K

R018 2.2K

R035 2.2K :CHIP

R617
1K
:CHIP

R807
JW(5MM)

FB605
 (5.0MM)

D310 1SS119-25

D802
GPO8D
H.CENT-1

R612
1.8K

R502 1.2 2W :RS

15

C063 47P CH:CHIP

C628
470P
CH:CHIP

C006
0.001 B:CHIP

C342
0.1 16V

      

R076 100:CHIP

R868 10

C627
2200 35V

TO  PAGE 1/2

C064
47
16V

PS600
IC,LINK

PS601 IC LINK

D854 RD13SB2

L601
1.0UH

Summary of Contents for TRINITRON KV-HA21M80J

Page 1: ......

Page 2: ...SION HISTORY BG2T MODEL KV HA21M80J KV HA21M80J H DOLPHIN GRAY PART NO 9 872 277 02 CHASSIS NO SUFFIX DATE SUPP CORR DESCRIPTION 1 2 01 02 2002 1 2002 6 Suppl 1 1st Issue Rear Cover Assy Suffix Change P 51 ...

Page 3: ...SSIS NO CHASSIS TRINITRON COLOR TV SERVICE MANUAL BG2T MODEL COMMANDER DEST CHASSIS NO KV HA21M80J RM 969 ME SCC U67M A KV HA21M80J H RM 969 ME SCC U67L A DOLPHIN GRAY TV 1 2 3 4 6 7 8 9 0 5 JUMP SOUND MODE SPACE SOUND PROGR 2 ...

Page 4: ...on system B G I D K M Color system PAL PAL 60 NTSC3 58 NTSC4 43 SECAM Channel coverage B G VHF E2 to E12 UHF E21 to E69 CATV S01 to S03 S1 to S41 I UHF B21 to B68 CATV S01 to S03 S1 to S41 D K VHF C1 to C12 R1 to R12 UHF C13 to C57 R21 to R60 CATV S01 to S03 S1 to S41 Z1 to Z39 M VHF A2 to A13 UHF A14 to A79 CATV A 8 to A 2 A to W 4 W 6 to W 84 Antenna 75 ohm external terminal Audio output Speaker...

Page 5: ...2 SCREEN and White Balance Adjustments 15 4 CIRCUIT ADJUSTMENTS 4 1 Adjustment With Commander 16 4 2 Adjustment Method 16 4 3 Picture Quality Adjustment 21 4 4 Deflection Adjustment 21 4 5 A Board Adjustment After IC003 MEMORY Replacement 21 4 6 Picture Distortion Adjustment 22 Section Title Page Section Title Page 5 DIAGRAMS 5 1 Block Diagram 23 5 2 Circuit Boards Location 25 5 3 Schematic Diagra...

Page 6: ...turn on B overcurrent OCP Horizontal deflection overdrive White balance failure no PICTURE Vertical deflection stopped Micro reset Detected Symptoms Power does not come on No power is supplied to the TV AC power supply is faulty Power does not come on Load on power line is shorted Has entered standby state after horizontal raster Power line is shorted or power supply is stopped Vertical deflection...

Page 7: ...nces of failure for confirmation on the screen To Bring Up Screen Test In standby mode press buttons on the remote commander sequentially in rapid succession as shown below Screen display channel 5 Sound volume Power ON Note that this differs from entering the service mode mode volume Self Diagnosis screen display STANDBY SLEEP lamp Lamp ON 0 3 sec Lamp OFF 3 sec Lamp OFF 0 3 sec 2 times 4 times D...

Page 8: ...e self diagnostic screen turn off the power switch on the remote commander or the main unit 6 SELF DIAGNOSTIC CIRCUIT B overcurrent ªOCPº Occurs when an overcurrent on the B 135 line is detected by Q500 If Q500 go to ON and the voltage to pin 50 of IC301 more than 3 5V when V SYNC is more than seven verticals in a period the unit will automatically turn off Vertical deflection stopped Occurs when ...

Page 9: ...For children s safety do not leave children alone with the TV Do not allow children to climb onto it Clean the TV with a dry and soft cloth Do not use benzine thinner or any other chemicals to clean the TV Do not scratch the picture tube For your own safety do not touch any part of the TV the power cord and the antenna cable during lightning storms Install the TV on a stable TV stand and floor whi...

Page 10: ...icator flashes Press main power to turn off your TV Contact your nearest Sony service center Changes in room temperature sometimes make the TV cabinet expand or contract making a noise This does not indicate a malfunction The TV s demagnetizing function is working This does not indicate a malfunction H Remote control Button Function 1 1 Turn off temporarily or turn on the TV 2 a Display the TV pro...

Page 11: ...omatically from a specified program number 1 Press SELECT until AUTO PROGRAM appears on the screen 2 Press or once to enter the AUTO PROGRAM mode The on screen display will start flashing 3 Press PROGR or the number buttons until the desired program number appears on the screen 4 Press or to start presetting channels automatically Presetting channels manually 1 Press SELECT until MANUAL PROGRAM ap...

Page 12: ... 2 3 CHASSIS ASSY REMOVAL 2 4 SERVICE POSITION Caution Do not take out CRT support block while TV set in standing position Note Undress necessary wires that creates tension while placing the chassis into Service Position 1 Eight screws BVTP 4 16 1 Two screws BVTP 4 16 2 Rear cover 2 Two screws washer head 1 Speaker Bracket Speaker P 4 16 2 Two screws washer head P 4 16 A board Terminal board brack...

Page 13: ...e short circuit the anode of the picture tube and the anode cap to the metal chassis CRT shield or carbon paint on the CRT REMOVING PROCEDURES 1 Turn up one side of the rubber cap in the direction indicated by the arrow a 2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b 3 When one side of the rubber cap is separated from the anode button the anode cap can be ...

Page 14: ... LANDING 1 Input a white signal with the pattern generator Contrast Brightness 2 Set the pattern generator raster signal to a green raster 3 Move the deflection yoke to the rear and adjust with the purity control so that the green is at the center and the blue and the red take up equally sized areas on each side See Figures 3 1 through 3 4 4 Move the deflection yoke forward and adjust so that the ...

Page 15: ...ts together at the center of the screen adjust the horizontal convergence with the H STAT variable resistor and the V STAT magnet in the manner given below In this case the H STAT variable resistor and the V STAT magnet influence each other so be sure to perform adjust ments while tracking 1 3 R G B G R B Center dot C3 board RV 702 V STAT Magnet H STAT VR BMC Hexapole V STAT Purity V STAT BMC Puri...

Page 16: ...ht YCH Rotate YCH VOL on DY TLV Rotate TLV VOL ON DY XCV Rotate XCV Adj core on DY ON DY 2 Dynamic Convergence Adjustment Preparation Before starting this adjustment adjust the horizontal static convergence and the vertical static convergence RB TLV YCH B R YCH TLV a d c b a to d Permalloy assembly Fix a Permalloy assy corresponding to the misconverged areas ...

Page 17: ...ltage 175 V 2 VDC 2 a WHITE BALANCE ADJUSTMENT 1 Set to Service Mode Refer Section 4 1 ADJUSTMENTS WITH COMMANDER 2 Input white raster signal 3 Set 49 ABL and IF VP2 service mode to 00 4 Set Picture to DYNAMIC 5 Select OB RDR with 1 and 4 and set the level to 25 with 3 and 6 for best white balance 6 Select OC GDR and OD BDR with 1 and 4 and adjust the level with 3 and 6 for the best white balance ...

Page 18: ...e The standard is 1F for PAL reception 4 Write with the MUTING button The display changes to WRITE 5 Execute the writing with the button The WRITE display will be changed to red color while excuting and back to SERVICE Example on screen display 1 4 Select the adjustment item 3 6 Raise lower the data value MUTING Writes Executes the writing e OTHER FUNCTION VIA REMOTE COMMANDER 7 All the data becom...

Page 19: ... M P 4 0 F 3 a t a D m u m i n i M e r u t c i P B 2 0 A 4 0 1 1 U H S 7 0 F 0 e u H b u S o e d i V V T D 2 0 A 7 0 7 2 4 A 9 0 2 1 H S S 1 0 3 0 s s e n p r a h S b u S o e d i V V T E 2 0 A 1 0 F 2 0 A 3 0 3 1 1 C S 0 2 F 3 r e w o L r o l o C b u S z H 0 6 0 5 1 3 0 A 0 2 3 3 0 A C 1 4 1 2 C S 8 0 F 3 r e h g i H r o l o C b u S z H 0 6 0 5 0 3 0 A 8 0 2 3 0 A B 0 5 1 O F 0 0 3 0 t n a t s n o...

Page 20: ... F n o i t i s o P y a l p s i D l a t n o z i r o H 8 5 4 6 2 5 A A S A 1 4 A A 2 9 3 V X T 7 2 F 3 c n y s V m o r f t e s f f o e n i l n o i t i s o P y a l p s i D l a c i t r e V B 1 4 A 7 2 A 3 D H T 0 0 F 7 t f i h S e g d E e v i t c A c n y s H C 1 4 A 0 0 B 3 D V T F 3 F 7 t f i h S e g d E e v i t c A c n y s V D 1 4 A F 3 C 3 L P H 1 0 1 0 n o i t a r u g i f n o C y t i r a l o P c n...

Page 21: ...n 1 not active 0 active 02 6 BPS Bypass of chroma base band delay line 1 bypassed 0 active 19 6 CB Chroma bandpass centre frequency 1 1 1x Fsc 0 Fsc 18 5 ACL Automatic colour limiting 1 active 0 not active 19 5 No 20 VP3 Item KV HA21M80J KV HA21M80J H CL0 0 0 CL1 0 0 CL2 0 0 ACL 1 1 CB 0 0 BPS 0 0 AKB 0 0 BB 0 0 MAT PAL SECAM NTSC Matrix 1 PAL matrix 0 adapted to standard 0E 7 DS Dynamic skin cont...

Page 22: ...e curve for every mode and every TV system for monaural model 0 another volume curve available for video mode and M system XTAL SEL 00 only 4 43 XTAL 01 only 3 58 XTAL 10 not used 11 both 4 43 and 3 58 XTAL Other optional function will be enabled if the corresponding bit is set to 1 No 4F OP2 HA ME Vol Tone controller Volume curve setting 1 for HA ME 0 for HA GE AV Input 00 no AV Input model 01 1 ...

Page 23: ...VB2 VB3 VB4 4 4 DEFLECTION ADJUSTMENT NORMAL MODE 50Hz 1 Set to Service mode 2 Input PAL color bar 3 Using the 1 and 4 button select category GEO Service Mode 4 Raise lower the data using the 3 and 6 buttons Select and adjust the following items to obtain optimum image Service Item GEO 00 HPS H POSITION 01 HSZ H SIZE 02 PAP PIN AMPLITUDE 03 CPN CORNER PIN 04 TLT TILT 05 VSL V SLOPE 06 VAP VERTICAL...

Page 24: ...80J H RM 969 4 6 PICTURE DISTORTION ADJUSTMENT Item Number 00 08 01 HSZ H SIZE 04 TLT TILT 06 VAP VERTICAL AMPLITUDE 00 HPS H POSITION 02 PAP PIN AMPLITUDE 03 CPN CORNER PIN 05 VSL V SLOPE 08 VPS V SHIFT 07 SCO S CORRECTION ...

Page 25: ...Y R Y ABL EHTX RAY IC301 Y C JUNGLE X443 4 43MHz X358 3 58MHz IF OUT CVBS IN INT 6 13 H PROT Q004 Q800 H DRIVE 3 1 PIN CONT IC850 IC851 Q802 PIN OUT IC551 V OUT 5 1 7 Q801 H OUT L802 DUMPER D804 D851 S801 H SENT FV HV 135V 13V 15V T503 FBT Q561 X RAY 135V D561 D591 D1505 H H H H V V DY1 1 5 200V 1000V H1 CN500 CN300 CN703 3 2 1 5 Q712 Q711 Q710 Q706 Q705 Q704 R DRIVE G DRIVE B DRIVE R AMP G AMP B ...

Page 26: ... 25 KV HA21M80J HA21M80J H RM 969 5 2 CIRCUIT BOARDS LOCATION A BOARD CV BOARD ...

Page 27: ...NTSC 3 58 Readings are taken with a 10 MΩ digital multimeter Voltage are dc with respect to ground unless otherwise noted Voltage variations may be noted due to normal produc tion tolerances All voltage are in Volt Cannot be measured Circled numbers are waveform references B bus B bus signal path Reference information RESISTOR RN METAL FILM RC SOLID FPRD NONFLAMMABLE CARBON FUSE NONFLAMMABLE FUSIB...

Page 28: ... 100 CHIP Q404 MSB709 RT1 BUFFER R403 10K C403 1 10V R404 1 0K R405 10K CHIP R402 100 Q403 MSB709 RT1 BUFFER R447 D408 C420 R448 100 C423 C424 R523 R528 Q201 MSD601 RT1 BUFFER R222 2 2K R353 820K CH CHIP JR303 R355 3 3K C118 C119 Q106 MSD601 RT1 VC AMP R117 22K CHIP C122 10P CHIP C121 100P R118 470 CHIP R125 22K 3W RS C128 22 C129 0 01 25V B CHIP R124 22K CHIP C127 100P CH CHIP D103 UPC574J R123 2...

Page 29: ...01 B CHIP Q800 2SC3209LK H DRIVE C800 1 R813 1K CHIP C802 0 022 200V PT R802 1K 3W RS R812 1K 3W RS R814 1K 3W RS C803 220P 500V B C804 0 001 500V B R803 2 2K 1 2W FPRD C856 0 001 B CHIP D853 1SS355TE 17 STOPPER Q801 2SD2624 CA H OUT R805 JW 5MM FB800 1 1UH R565 1 2 1W RS R563 1 5K CHIP R564 220 1W RS C561 0 0047 B CHIP C562 0 1 100V PT C559 0 1 100V PT R558 22K CHIP R559 47K CHIP D553 RD5 6ESB2 C...

Page 30: ... R715 0 001 50V B 4 7 250V 0 022 400V PP C706 47 16V 470p 50V B 470p 50V B 470p 50V B 560p 50V B 560p 50V B 100 16V 100 16V 680p 50V B SOCKET 680 1 4W RN R707 470 1 4W RN 2 2k 1 4W 2 2k 1 4W 2 2k 1 4W 180 1 4W 180 1 4W 180 1 4W 100 1 4W 100 1 4W 100 1 4W 1 2k 1 4W 1 2k 1 4W 1 2k 1 4W JW 5MM JW 5MM JW 5MM 110M 1P TAB 1P TAB C736 0 0047 2kV E 0 68 3W RS R720 JW 5MM JW 5MM JW 5MM 8 2K 3W RS 8 2K 3W R...

Page 31: ... 5 8 4 5 9 4 5 10 4 5 11 4 5 12 4 5 13 4 5 14 4 5 15 4 5 16 4 5 17 4 5 18 4 5 19 4 5 20 0 21 4 6 22 4 6 23 4 5 24 9 25 0 26 3 8 27 3 8 28 4 5 IC203 1 0 2 0 3 20 3 4 0 5 0 6 0 7 9 8 8 0 4 9 0 10 21 11 9 7 12 9 7 IC301 1 0 9 1 1 2 3 7 3 0 4 0 5 2 4 3 6 6 2 9 4 4 7 4 6 8 4 5 9 6 6 10 0 11 3 3 12 8 2 13 3 8 4 6 14 0 15 3 1 16 0 2 0 5 17 3 3 3 9 18 6 7 19 2 8 3 1 20 2 7 2 9 21 2 8 3 22 3 3 23 3 4 24 3 ...

Page 32: ... E 4 7 0 7 Q208 B 1 3 C 1 4 E 4 8 Q300 B 3 1 0 2 C 0 E 0 Q301 B 3 2 4 1 C 0 E 2 4 4 8 Q302 B 0 4 1 C 0 E 3 8 3 6 Q303 B 2 4 4 8 C 7 8 4 8 E 3 5 5 Q304 B 3 5 8 C 2 4 4 8 E 0 9 Q305 B 2 9 5 8 C 2 3 4 8 E 2 3 9 Q306 B 9 C 9 E 2 9 4 3 Q307 B 9 C 9 E 2 9 4 4 Q308 B 0 C 9 E 0 Q309 B 2 3 9 C 9 E 2 9 0 1 Q310 B 0 C 9 E 0 Q311 B 9 3 5 C 9 E 2 9 4 4 Q312 B 0 C 0 9 E 3 8 0 Q313 B 0 C 8 9 0 E 0 3 3 Q314 B 0 C...

Page 33: ...966 B 1 0 C 6 1 E 1 6 CV BOARD VOLTAGE LIST Ref Pin No Voltage v J701 KR 110 102 KG 112 104 KB 103 96 H2 0 1 0 G2 218 Q704 B 8 7 9 C 105 8 96 E 8 1 8 4 Q705 B 9 C 112 104 E 8 3 Q706 B 9 C 111 103 E 8 4 Q707 B 105 6 96 C 7 8 8 2 E 102 5 95 Q708 B 112 104 C 8 E 109 102 Q709 B 111 102 C 8 1 8 3 E 108 100 Q710 B 2 9 C 8 4 E 2 2 2 4 Q711 B 2 7 2 9 C 8 4 E 2 1 2 3 Ref Pin No Voltage v Ref Pin No Voltage...

Page 34: ... NTSC3 58 1 1 PAL NTSC 3 58 2 PAL NTSC3 58 3 3 PAL NTSC 3 58 4 PAL NTSC3 58 5 PAL NTSC3 58 6 6 PAL NTSC 3 58 7 PAL NTSC3 58 8 PAL NTSC3 58 9 9 PAL NTSC3 58 10 10 PAL NTSC3 58 11 11 PAL NTSC3 58 12 12 PAL NTSC 3 58 13 PAL NTSC3 58 14 PAL NTSC3 58 15 5 5 WAVEFORMS A BOARD WAVEFORM CV BOARD WAVEFORM 114Vp p 96Vp p 17 8Vp p 92Vp p 94Vp p 116Vp p 19 2Vp p 104Vp p PAL NTSC3 58 1 1 PAL NTSC3 58 2 2 PAL N...

Page 35: ...R1785 R1790 R1765 R1812 R1776 R1779 R1772 R1782 CN1701 CN703 EY705 Q712 C712 C713 C714 C717 C736 C737 C746 C1760 C1764 C1768 C1769 C1770 C1773 C1775 C1778 C1779 CN701 CN1702 D717 D1767 D1768 J 7 0 1 L1700 L1761 Q707 Q708 Q709 Q1767 R710 R712 R714 R1763 Q1765 Q1763 Q705 Q706 Q704 Q1777 C719 C718 C703 C716 C1762 C1784 R1774 R1764 Q710 C708 R723 JW705 C710 R726 Q711 JW 706 CLP701 P702 CLP703 CLP704 R...

Page 36: ...JW154 JW153 JW164 JW156 JW 158 JW 160 C427 C428 C429 R624 R802 R812 JW189 JW190 C209 C212 T800 R803 JW036 JW056 JW037 JW191 JW081 JW083 JW084 JW 075 JW080 JW 177 JW 175 JW 176 JW049 L802 EY082 EY083 JW023 D553 JW 018 CN301 CN302 JW106 JW188 JW 192 JW193 R512 R568 JW151 JW027 C613 JW 196 C852 EY075 EY076 THP600 EY017 EY018 EY019 EY098 EY099 JW 093 Q802 EY096 JW197 JW198 JW199 JW 102 JW 100 C400 R81...

Page 37: ... T1 RU4AM T3 1SS119 25 D3SB60F3 BY228 UPC574J ANODE CATHODE CATHODE ANODE CATHODE ANODE GRN ANODE GRN TRANSISTOR 2SC2785 HFE E C B LETTER SIDE 2SA1091 0 E C B 2SC2611 E LETTER SIDE C B RN4Z DTC144EKA MSB709 RT1 MSD601 RT1 UN2211 UN2213 UN2216 2SA1162 G E B C 2SC3209LK E C B 2SD2624 CA 1 2 3 IC IRF614 005 2SC3779C S D G E B C CXP85224A 080S M24C08 BN6 A 8 PIN TDA7438D013TR 1 TOP VIEW DIP Dual In li...

Page 38: ... KV HA21M80J HA21M80J H RM 969 MM1319AFBE NJM2903M Small Outline L Leaded Pin 8 98 1 TOP VIEW SOP AN5522 STR F6707A Zig zag In line Package Pin 6 99 MARKING SIDE VIEW 1 1 2 4 6 3 5 7 SBX3081 21 SE 135N IC ...

Page 39: ...0J X 4039 865 01 DOOR ASSY CONTROL KV HA21M80J H 4 8 738 809 05 PICTURE TUBE A51LPT70X 5 1 452 032 00 MAGNET DISC 6 X 4039 650 1 COVER ASSY REAR 10 SCREWS 7 3 704 372 01 HOLDER HV CABLE 8 4 046 600 01 SPACER DY 9 4 057 714 01 PIECE TLH CONVERGENCE 10 8 451 505 11 DEFLECTION YOKE Y21RSA S 11 A 1400 412 A CV BOARD MOUNTED 12 4 365 808 01 SCREW 5 TAPPING 13 4 078 765 01 SPRING EXTENSION 14 1 416 946 ...

Page 40: ...1 CERAMIC CHIP 0 022UF 50V C047 1 113 619 11 CERAMIC CHIP 0 47UF 10V C048 1 126 965 91 ELECT 22UF 20 00 50V C049 1 163 038 91 CERAMIC CHIP 0 1UF 25V C050 1 162 964 11 CERAMIC CHIP 0 001UF 10 00 50V C051 1 163 038 91 CERAMIC CHIP 0 1UF 25V C052 1 126 935 11 ELECT 470UF 20 00 10V C053 1 126 935 11 ELECT 470UF 20 00 10V C054 1 104 666 11 ELECT 220UF 20 00 25V C055 1 162 960 11 CERAMIC CHIP 220PF 10 0...

Page 41: ...25V C332 1 126 933 11 ELECT 100UF 20 00 16V C335 1 126 947 11 ELECT 47UF 20 00 16V C337 1 163 038 91 CERAMIC CHIP 0 1UF 25V C339 1 163 038 91 CERAMIC CHIP 0 1UF 25V C342 1 163 038 91 CERAMIC CHIP 0 1UF 25V C343 1 162 917 11 CERAMIC CHIP 15PF 5 00 50V C344 1 162 917 11 CERAMIC CHIP 15PF 5 00 50V C345 1 162 967 11 CERAMIC CHIP 0 0033UF 10 00 50V C346 1 163 038 91 CERAMIC CHIP 0 1UF 25V C347 1 126 93...

Page 42: ... 966 11 CERAMIC CHIP 0 0022UF 10 00 50V C868 1 162 995 11 CERAMIC CHIP 0 022UF 50V C869 1 115 339 11 CERAMIC CHIP 0 1UF 10 00 50V C870 1 162 960 11 CERAMIC CHIP 220PF 10 00 50V C872 1 163 038 91 CERAMIC CHIP 0 1UF 25V C873 1 162 974 11 CERAMIC CHIP 0 01UF 50V C874 1 162 974 11 CERAMIC CHIP 0 01UF 50V C875 1 163 038 91 CERAMIC CHIP 0 1UF 25V FILTER CF345 1 234 684 21 FILTER BAND PASS F4 5C CF355 1 ...

Page 43: ...602 8 749 920 61 SE 135N IC604 8 759 459 99 PQ09RD11 IC850 8 759 700 07 NJM2903M IC851 8 759 649 89 IC MC4558CD JACK J200 1 770 786 11 JACK J400 1 779 850 11 JACK BLOCK PIN 6P J401 1 770 329 11 JACK PIN 3P CHIP CONDUCTOR JR001 1 216 295 91 SHORT 0 JR003 1 216 295 91 SHORT 0 JR006 1 216 295 91 SHORT 0 JR013 1 216 295 91 SHORT 0 JR014 1 216 295 91 SHORT 0 JR015 1 216 295 91 SHORT 0 JR016 1 216 295 9...

Page 44: ... 7K 5 1 10W R008 1 216 065 91 RES CHIP 4 7K 5 1 10W R009 1 216 037 00 RES CHIP 330 5 1 10W R010 1 216 037 00 RES CHIP 330 5 1 10W R011 1 216 295 91 SHORT 0 R012 1 216 049 11 RES CHIP 1K 5 1 10W R013 1 216 021 00 RES CHIP 68 5 1 10W R014 1 216 057 00 RES CHIP 2 2K 5 1 10W R015 1 216 025 11 RES CHIP 100 5 1 10W R016 1 216 037 00 RES CHIP 330 5 1 10W R017 1 216 049 11 RES CHIP 1K 5 1 10W R018 1 216 0...

Page 45: ...1 216 099 00 RES CHIP 120K 5 1 10W R368 1 216 049 11 RES CHIP 1K 5 1 10W R369 1 216 123 11 RES CHIP 1 2M 5 1 10W R370 1 216 083 00 RES CHIP 27K 5 1 10W R371 1 208 820 11 METAL CHIP 39K 0 5 1 10W R073 1 216 081 00 RES CHIP 22K 5 1 10W R074 1 216 049 11 RES CHIP 1K 5 1 10W R076 1 216 025 11 RES CHIP 100 5 1 10W R077 1 216 025 11 RES CHIP 100 5 1 10W R100 1 216 049 11 RES CHIP 1K 5 1 10W R103 1 211 9...

Page 46: ...1 2W R509 1 260 288 11 CARBON 0 47 5 1 2W R510 1 260 127 11 CARBON 220K 5 1 2W R511 1 215 449 00 METAL 15K 1 1 4W R512 1 215 453 00 METAL 22K 1 1 4W R513 1 215 445 00 METAL 10K 1 1 4W R514 1 249 421 11 CARBON 2 2K 5 1 4W R553 1 249 385 11 CARBON 2 2 5 1 4W R554 1 216 057 00 RES CHIP 2 2K 5 1 10W R557 1 216 655 11 METAL CHIP 1 5K 0 5 1 10W R558 1 216 081 00 RES CHIP 22K 5 1 10W R559 1 216 089 91 RE...

Page 47: ... 250V C704 1 130 202 00 FILM 0 022UF 5 00 400V C706 1 126 947 11 ELECT 47UF 20 00 16V C708 1 102 114 00 CERAMIC 470PF 10 00 50V C709 1 102 114 00 CERAMIC 470PF 10 00 50V C710 1 102 114 00 CERAMIC 470PF 10 00 50V C712 1 102 114 00 CERAMIC 470PF 10 00 50V C713 1 102 115 00 CERAMIC 560PF 10 00 50V C714 1 102 115 00 CERAMIC 560PF 10 00 50V C716 1 126 933 11 ELECT 100UF 20 00 16V C717 1 102 852 91 CERA...

Page 48: ... 2K 5 1 4W R728 1 249 408 11 CARBON 180 5 1 4W R729 1 249 408 11 CARBON 180 5 1 4W R730 1 249 408 11 CARBON 180 5 1 4W R731 1 249 407 11 CARBON 150 5 1 4W R732 1 249 407 11 CARBON 150 5 1 4W R733 1 249 407 11 CARBON 150 5 1 4W R734 1 219 743 11 CARBON 100 5 1 2W R738 1 247 807 31 CARBON 100 5 1 4W R739 1 247 807 31 CARBON 100 5 1 4W R740 1 247 807 31 CARBON 100 5 1 4W R755 1 249 418 11 CARBON 1 2K...

Page 49: ... CHASSIS MODEL COMMANDER DEST CHASSIS NO 17 6 REF NO PART NO DESCRIPTION REMARK 6 X 4040 224 2 COVER ASSY REAR 10 SCREWS Sony Corporation Sony Technology Malaysia Sdn Bhd Visual Products 9 872 277 02 English 2002 6 MODEL COMMANDER DEST CHASSIS NO KV HA21M80J RM 969 ME SCC U67M A KV HA21M80J H RM 969 ME SCC U67L A DOLPHIN GRAY ...

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