Sony SS-CEP515 Service Manual Download Page 13 | Manualshive

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11

HCD-EP515

3-8. Optical Pick-up (KSS-213E/C2N)

2

gear (A)

1

claw

5

sled shaft

6

KSS-213E/C2N

4

3

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Summary of Contents for SS-CEP515

Page 1: ...DEL NAME HCD EP515 SS CEP515 Part No Description Remarks ACCESSORIES 1 754 243 11 ANTENNA FM 1 754 102 22 ANTENNA LOOP AM 3 027 153 11 LID BATTERY CASE FOR RM SGP5 4 246 169 11 MANUAL INSTRUCTION ENGLISH US CND AEP UK 4 246 169 21 MANUAL INSTRUCTION FRENCH CND 4 246 169 31 MANUAL INSTRUCTION FRENCH SPANISH AEP 4 246 169 41 MANUAL INSTRUCTION GERMAN DUTCH ITALIAN SWEDISH POLISH AEP 4 246 169 51 MAN...

Page 2: ...version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2003 03 New 1 1 2003 07 Addition of Korean model ...

Page 3: ...se 50 13 000 Hz 3 dB using Sony TYPE I cassettes Amplifier section AUDIO POWER SPECIFICATIONS U S A model only POWER OUTPUT AND TOTAL HARMONIC DISTORTION With 6 ohm loads both channels driven from 120 10 000 Hz rated 14 watts per channel minimum RMS power with no more than 10 total harmonic distortion from 250 milliwatts to rated output North American model Continuous RMS power output reference 15...

Page 4: ...DP 33 8 ELECTRICAL PARTS LIST 34 TABLE OF CONTENTS General Power requirements North American model 120 V AC 60 Hz European model 230 V AC 50 60 Hz Other models 230 V AC 50 60 Hz Power consumption North American model 50 watts European model 50 watts 0 3 watts in the standby mode Other models 50 watts Dimensions w h d Approx 163 233 237 mm Mass Approx 3 6 kg Supplied accessories Remote 1 R6 size AA...

Page 5: ...fer electrostatic break down because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which is included in the repair parts The flexible board is easily damaged and should be handled with care NOTES ON LASER DIODE EMISSION CHECK The lase...

Page 6: ...4 HCD EP515 Service Position of the CD Mechanism Deck Service Position of the Tape Cassette Mechanism Deck ...

Page 7: ... go back go forward 8 5 6 7 12 13 14 15 x stop qj 6 7 11 12 19 X pause qk 6 11 zREC PAUSE START qf 12 15 CD N play wa 6 7 TAPE nN play 7 11 12 15 Z PUSH OPEN CLOSE CD open close 3 6 Z PUSH OPEN CLOSE tape open close qa 11 List of button locations and reference pages How to use this page Use this page to find the location of buttons and other parts of the system that are mentioned in the text Illus...

Page 8: ...ing the clock Remote control BASS 0 13 CLEAR 8 8 9 CLOCK TIMER SELECT w 14 15 CLOCK TIMER SET wa 5 14 15 DISPLAY 2 9 10 16 DSG qa 13 MD qk 17 PLAY MODE DIRECTION qd 6 7 11 12 15 PRESET 5 9 REPEAT FM MODE qf 7 9 SLEEP ql 13 TREBLE 9 13 TUNER BAND qh 8 9 TUNER MEMORY qs 8 TUNING 6 8 9 VOL 7 14 15 1 power 1 5 9 14 15 m M fast forward rewind 6 6 11 go back go forward 5 5 6 7 12 14 15 x stop 4 6 7 11 1...

Page 9: ...inet REAR CABINET CD MECHANISM DECK KSM 213EDP OPTICAL PICK UP KSS 213E C2N CONTROL BOARD BACK LIGHT BOARD POWER BOARD MAIN BOARD TAPE MECHANISM DECK CMAL1Z240A CASSETTE DOOR ASSY SET CD CABINET SECTION FRONT PANEL SECTION 1 two screws BVTP 3 10 3 two screws BVTP 3 10 4 two screws BVTP 3 10 2 four screws BVTP 3 10 5 two screws K 3 5 6 two screws K 3 5 7 rear cabinet ...

Page 10: ...P 3 10 1 connector S800 9 connector CN307 qf front panel section 5 CD cabinet section 4 claw 3 claw qs claw qd claw 2 wire flat type 21p CN101 6 wire flat type 20p CN303 7 wire flat type 15p CN302 1 two screws PWH 2 6 10 4 two vibration proof rubbers GRN 5 CD mechanism deck KSM 213EDP 3 two vibration proof rubbers PNK 2 two screws PWH 2 6 10 ...

Page 11: ...d 3 5 Tape Mechanism Deck CMAL1Z240A 1 knob volume 4 CONTROL board 7 BACK LIGHT board 2 four screws BVTP 3 10 3 five screws BVTP 3 10 5 Remove the soldering 6 two claws 1 wire flat type 8p 2 three screws BVTP 3 10 3 tape mechanism deck CMAL1Z240A ...

Page 12: ... 6 Cassette Door Assy 3 7 POWER Board MAIN Board 1 Open the cassette door assy 3 cassette door assy claw 2 1 connector AC IN 2 connector CN901 5 two screws BVTP 3 10 3 four screws BVTP 4 12 6 MAIN board 4 POWER board ...

Page 13: ...11 HCD EP515 3 8 Optical Pick up KSS 213E C2N 2 gear A 1 claw 5 sled shaft 6 KSS 213E C2N 4 3 ...

Page 14: ...3R Precaution 1 Clean the following parts with a denatured alcohol moistened swab record playback heads pinch rollers erase head rubber belts capstan idlers 2 Demagnetize the record playback head with a head demag netizer 3 Do not use a magnetized screwdriver for the adjustments 4 After the adjustments apply suitable locking compound to the parts adjusted 5 The adjustments should be performed with...

Page 15: ... the CD board 2 Turn the power on 3 Put the disc YEDS 18 in and turned power switch on again and actuate the focus search actuate the focus search when disc table is moving in and out 4 Check the oscilloscope waveform S curve is symmetrical between A and B And confirm peak to peak level within 2 1 Vp p S curve waveform Note Try to measure several times to make sure than the ratio of A B or B A is ...

Page 16: ...14 HCD EP515 Checking Location CD BOARD Conductor Side TP VC TP FE TP TE TP RFDC TP DVC TP RFAC IC103 IC101 ...

Page 17: ... side f internal component Pattern from the side which enables seeing A B Line B B Line Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Abbreviation CND Canadian model Signal path F T...

Page 18: ... DIV 50mV DIV 200 µs DIV 100mV DIV 200 µs DIV 1V DIV 20ns DIV 200mVp p 250mVp p 3 IC101 ra TE CD Play Mode 4 IC101 yj XTAO 5 4Vp p 59ns 6 IC801 qh CF2 1V DIV 40ns DIV 1V DIV 10 µs DIV 5 IC801 qd XT2 4 8Vp p 30 5 µs 4 0Vp p 116ns 7 Q307collector Rec mode 5V DIV 4 µs DIV 11 3Vp p 12 3 µs CONTROL Board MAIN Board ...

Page 19: ...R SERVO INTERFACE CPU INTERFACE 18 63 62 61 19 SENS 20 32 33 31 36 27 SCOR CD SQSO CD SQCK CD XLT CD CLK CD DATA CD SENS CD SCOR 1 2 37 35 SCLK COUT 9 21 SSTP 27 FOK 22 23 MIRR DFCT TO SERVO INTERFACE CH4OUTF CH4OUTR SPINDLE MOTOR DRIVE MOTOR DRIVE CH2OUTF CH2OUTR M M SLED IC102 FOCUS TRACKING COIL DRIVE SPINDLE SLED MOTOR DRIVE 2 AXIS DEVICE TRACKING FOCUS IC101 2 2 DIGITAL SERVO PROCESSOR OPTICA...

Page 20: ...L 21 16 OUT R R CH 13 CONT 28 REC OUT TU MUTE 1 RDS DATA 7 TU STEREO 38 STEREO MUTE R DATA R INT RDS CLK 26 R CH R CH L CH F DATA 91 TA PLAY SW 39 TA MOTOR 88 TA END SW 8 TA SOL 28 CD OPEN CLOSE 94 CD OPEN POWER AMP R CH J302 SPEAKER SEG1 SEG33 83 86 COM0 COM3 FLUORESCENT DISPLAY LCD801 POWER CONTROL D810 µCON B 5 6V SUB D811 18 I POWER MONITOR Q315 LINE FILTER LF901 7V REG Q319 7V IC302 5V 5V Q30...

Page 21: ...ion Ref No Location D101 F 5 IC101 E 4 IC102 C 5 IC103 D 2 Q101 C 2 Q102 G 5 Semiconductor Location See page 15 for Circuit Boards Location IC102 IC101 IC103 TP VC TP RFAC TP DVC TO CONTROL BOARD CN803 Page 23 1 680 849 1 2 A B C D E F G 3 4 5 6 7 8 ...

Page 22: ...20 20 HCD EP515 6 4 Schematic Diagram CD Section See page 16 for Waveforms See page 26 for IC Block Diagrams KSM 213EDP CN803 BOARD CONTROL 0uH 0uH 24 ...

Page 23: ...6 16 L R MD 1 2 A B C D E F G 3 4 5 6 7 8 9 10 Ref No Location D301 E 6 D302 C 5 D303 B 7 D304 C 6 D305 E 5 D306 F 5 D310 E 5 D311 B 5 D312 A 7 D313 B 7 D317 E 6 D319 G 5 D320 G 5 D321 G 4 IC302 D 4 IC303 F 3 IC305 G 1 Q305 E 5 Q306 E 5 Q307 D 6 Q308 D 6 Q309 D 6 Q310 B 5 Q311 E 6 Q312 E 5 Q313 E 6 Q314 E 5 Q315 E 6 Q317 B 7 Q319 B 6 Q320 B 6 Q321 B 6 Q322 B 6 Q323 B 5 Q325 B 5 Q326 D 5 Q327 D 5 Q...

Page 24: ... CNP308 IC303 C217 C117 C216 C116 C220 C120 C350 R239 C229 C223 D304 C328 BD3881FV 100p 100p 3300p 3300p 180p 180p 0 47 50V 4 7k 47k 220p 220p 10p KTC3203Y AT 0 01 22 25V 0 01 0 01 1000 16V 4 7 50V 4 7 50V KTC3203Y KTC3203Y KRC402 RTK KRC402 RTK 47 25V 1000p 1000p 390k 470 470 39k 39k 2 2k 2 2k 1k 1k 10k 10k 1 5k 1 5k 2 2k 2 2k 2P 68k 68k 4 7k KTA1271Y AT 22k 22k 10k 4 7k 100k 2 2k 1k MTZJ T 77 5 ...

Page 25: ...BOARD CN302 Page 21 Page 21 TO MAIN BOARD CN303 STANDBY DISPLAY CD CD TUNER BAND US CND KR AEP UK FLUORESCENT INDICATOR TUBE 37 31 30 25 20 15 10 5 1 2 A B C D E 3 4 5 6 7 8 D701 703 BACK LIGHT 1 3 Ref No Location D701 E 1 D702 D 1 D703 D 1 D801 D 5 D802 C 4 D803 C 6 D804 C 5 D805 C 4 D806 B 7 D807 D 3 D808 D 3 D809 C 6 D810 C 6 D811 E 3 D812 E 3 IC801 B 4 IC802 B 6 IC803 C 3 Q801 C 3 Q802 C 6 Q80...

Page 26: ... CN801 Q801 Q802 Q803 Q804 Q805 S800 CN805 R708 R707 R710 R712 R832 R850 R805 X801 R820 R814 R705 R703 C816 C815 R828 R830 C810 C830 C824 C823 C831 C832 R881 C811 R875 R876 X802 1SS133T 77 47k 0 01 0 01 0 01 0 01 0 01 10k PST592C 47k 47k 22k 1SS133T 77 100k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 0 1 B 0 1 B 10k 470 680 1k 1 5k 2 2k 4 7k 470 680 1 ...

Page 27: ...C 3 D908 C 3 D909 B 2 D910 A 2 D911 C 2 D912 C 2 D913 C 3 D914 C 2 D916 C 2 D917 B 2 D918 C 2 D919 B 2 D920 B 2 D921 B 2 Semiconductor Location 6 RY901 LF901 C905 C908 C909 D906 D916 D919 D914 D912 D920 D921 R901 R902 D907 D908 D910 D909 CN902 T902 R911 T901 C906 D917 D918 C907 C911 D911 D913 C912 C910 CN901 0 022 0 022 0 022 1SS133T 77 1N5401 1N5401 1N4002 1N4002 1SS133 1SS133 47k 47k 1N4002 1N40...

Page 28: ... 29 SPOA ATSK SCLK VDD SCOR SPOB XLON XTAI XVDD EMPH AVDD1 AOUT1 AIN1 XTAO XVSS AIN2 AOUT2 AVDD2 RMUT LOUT2 LOUT1 BCK LRCK PCMD LMUT AVSS1 AVSS2 CPU INTERFACE SERVO AUTO SEQUENCER SERIAL IN INTERFACE OVER SAMPLING DIGITAL FILTER 3rd ORDER NOISE SHAPER PWM PWM EFM DEMODULATOR TIMING LOGIC DIGITAL OUT D A INTERFACE DIGITAL PLL ASYMMETRY CORRECTOR CLOCK GENERATOR MIRR DFCT FOK DETECTOR DIGITAL CLV SU...

Page 29: ..._L R AUX R CD R VSS TON_H R TON_H L TAPE L TAPE R IC302 BD3881FV MAIN Board IC303 LA4663N 1 RIPPLE FILTER STARTING TIME 2 IN1 3 PRE GND 4 IN2 5 STANDBY SIGNAL MUTE 6 VCC1 7 VCC2 8 OUT2 OUT2 9 POWER GND1 POWER GND2 10 OUT1 OUT1 11 12 13 14 INPUT AMP INPUT AMP OUTPUT AMP OUTPUT AMP ...

Page 30: ...nator terminal 32 768kHz Ground terminal Resonator terminal 8 64MHz Resonator terminal 8 64MHz Power supply terminal AC power detection signal input Key AD input 0 Key AD input1 Destination setting terminal Encoder signal input from the volume encoder Power down detection signal input Tape switch status signal input from the tape deck Clock shift control signal output RDS clock input from the tune...

Page 31: ...ol signal output to the tape deck Ground terminal Power supply terminal Control signal output to the sound processor Reset signal output to the CD unit LD ON signal output to the CD unit CD door open close switch signal input Power relay control signal output Back light control signal output Standby control signal output to the power amplifier Bias control signal output to the bias oscillation cir...

Page 32: ...TE AEP UK 1 A 4732 667 A MAIN BOARD COMPLETE US CND KR 6 1 688 191 11 REGULATOR BOARD 7 4 245 014 01 CABINET REAR 08 1 769 079 22 CORD POWER KR 08 1 769 744 52 CORD POWER AEP UK 08 1 783 531 22 CORD POWER US CND 9 1 688 188 11 POWER BOARD 11 1 693 619 11 TUNER FM AM AEP UK Ref No Part No Description Remark Ref No Part No Description Remark 11 1 693 622 11 TUNER FM AM KR 11 1 693 624 11 TUNER FM AM...

Page 33: ...OB POWER 62 A 4732 653 A CONTROL BOARD COMPLETE AEP UK 62 A 4732 665 A CONTROL BOARD COMPLETE US CND 62 A 4749 451 A CONTROL BOARD COMPLETE KR 63 4 231 841 01 SPRING HEART CAM B 64 4 224 104 41 DAMPER 65 1 796 351 51 MECHANISM SINGLE CASSETTE 66 4 960 167 01 SCREW 3X8 DIA 10 WH 67 4 245 033 01 HOLDER LED 68 4 245 035 01 ILLUMINATOR 69 1 688 190 11 BACK LIGHT BOARD 1 7 685 647 79 SCREW BVTP 3X10 TY...

Page 34: ...OF 108 3 931 379 21 RUBBER VIBRATION PROOF Ref No Part No Description Remark Ref No Part No Description Remark 7 3 CD Cabinet Section 110 A 4728 536 A CD BOARD COMPLETE 111 4 246 193 01 HOLDER CHUCK A 112 4 246 191 01 PLATE MAGNET 113 4 249 238 01 MAGNET 114 4 246 192 01 BASE CHUCK N 115 3 921 725 11 SCREW 2 6X10 PWH S800 1 692 960 11 SWITCH PUSH 1 KEY OPEN 4 7 621 255 32 SCREW P 2X5 101 111 102 1...

Page 35: ...1 OPTCAL PICK UP KSM 213EDP The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié Ver 1 1 2003 07 ...

Page 36: ...4 1 164 360 11 CERAMIC CHIP 0 1uF 16V C116 1 126 382 11 ELECT 100uF 20 00 16V C117 1 126 382 11 ELECT 100uF 20 00 16V C118 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C121 1 164 360 11 CERAMIC CHIP 0 1uF 16V C122 1 126 933 11 ELECT 100uF 20 00 16V C123 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C124 1 125 891 11 CERAMIC CHIP 0 47uF 10 00 10V C125 1 164 360 11 CERAMIC CHIP 0 1uF 16V C126 1 164 360 11 CER...

Page 37: ... 5 1 10W NETWORK RN101 1 233 576 11 RES CHIP NETWORK 100 SWITCH S101 1 771 853 11 SWITCH DETECTION LIMIT VIBRATOR X101 1 767 226 11 VIBRATOR CRYSTAL 16 9344 MHz A 4732 653 A CONTROL BOARD COMPLETE AEP UK A 4732 665 A CONTROL BOARD COMPLETE US CND A 4749 451 A CONTROL BOARD COMPLETE KR 4 245 030 01 HOLDER LCD 4 245 033 01 HOLDER LED 4 245 035 01 ILLUMINATOR 4 245 801 01 SHEET LED CAPACITOR C801 1 1...

Page 38: ...10W R836 1 249 417 11 CARBON 1K 5 1 4W F R837 1 216 821 11 METAL CHIP 1K 5 1 10W R838 1 249 417 11 CARBON 1K 5 1 4W F R839 1 216 821 11 METAL CHIP 1K 5 1 10W R840 1 216 821 11 METAL CHIP 1K 5 1 10W R841 1 216 821 11 METAL CHIP 1K 5 1 10W R842 1 216 821 11 METAL CHIP 1K 5 1 10W R843 1 216 821 11 METAL CHIP 1K 5 1 10W R844 1 216 821 11 METAL CHIP 1K 5 1 10W R845 1 216 821 11 METAL CHIP 1K 5 1 10W R8...

Page 39: ...C119 1 126 963 11 ELECT 4 7uF 20 00 50V C120 1 130 495 00 MYLAR 0 1uF 5 50V C121 1 130 495 00 MYLAR 0 1uF 5 50V C123 1 126 767 11 ELECT 1000uF 20 00 16V C126 1 162 960 11 CERAMIC CHIP 220PF 10 50V C127 1 162 962 91 CERAMIC CHIP 470PF 10 50V C128 1 126 965 91 ELECT 22uF 20 00 50V C129 1 126 965 91 ELECT 22uF 20 00 50V C132 1 126 963 11 ELECT 4 7uF 20 00 50V C133 1 130 491 91 FILM 0 047uF 5 50V C134...

Page 40: ...13 COIL AIR CORE L202 1 422 009 13 COIL AIR CORE TRANSISTOR Q305 8 729 036 86 TRANSISTOR KTC3203Y AT Q306 8 729 037 13 TRANSISTOR KTA1271Y AT Q307 8 729 028 54 TRANSISTOR KTC3205 Y AT Q308 8 729 037 13 TRANSISTOR KTA1271Y AT Q309 8 729 054 16 TRANSISTOR KRC402 RTK Q310 8 729 028 54 TRANSISTOR KTC3205 Y AT Q311 8 729 037 13 TRANSISTOR KTA1271Y AT Q312 8 729 036 86 TRANSISTOR KTC3203Y AT Q313 8 729 ...

Page 41: ...5 1 10W R238 1 249 408 11 CARBON 180 5 1 4W F R239 1 249 408 11 CARBON 180 5 1 4W F R243 1 216 833 11 METAL CHIP 10K 5 1 10W R301 1 216 833 11 METAL CHIP 10K 5 1 10W R302 1 216 829 11 METAL CHIP 4 7K 5 1 10W R303 1 216 829 11 METAL CHIP 4 7K 5 1 10W R304 1 216 817 11 METAL CHIP 470 5 1 10W R305 1 216 817 11 METAL CHIP 470 5 1 10W R306 1 216 833 11 METAL CHIP 10K 5 1 10W R309 1 247 775 91 CARBON 4 ...

Page 42: ...901 1 443 041 11 TRANSFORMER POWER KR 0T901 1 439 781 11 TRANSFORMER POWER US CND 0T901 1 439 779 11 TRANSFORMER POWER AEP UK 1 688 191 11 REGULATOR BOARD IC IC305 8 759 347 18 IC KIA7809PI MAIN POWER REGULATOR The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour...

Page 43: ...41 HCD EP515 MEMO ...

Page 44: ...he version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2003 04 New 1 1 2003 07 Correction of EXPLODED VIEW 7 4 Optical Pick up Block SPM 03057 1 2 2003 07 Addition of Korean model Correction of Part of Ref No 11 US CND SPM 03066 ...

Page 45: ... Audio Company Published by Sony Engineering Corporation SPECIFICATIONS 1 A 4737 147 A MAIN UNIT ASSY Ref No Part No Description EXPLODED VIEWS 1 Speakersystem 2way bass reflextype Speakerunits Wo ofer 10cmdia conetype Twee ter 2cmdia dometype Nomi nalimpedance 6ohms Di me ns ions w h d Approx 148 2 30 1 43 mm Mass Appr ox 1 5kgnetper speaker De signandspecificatio nsaresubj ectto change with outn...

Page 46: ...gtheversionallowsyoutojumptotherevisedpage Also clickingtheversionattheupperrightontherevisedpageallowsyoutojumptothenextrevised page Ver Date Description of Revision 1 0 2003 03 New 1 1 2003 07 AdditionofKoreanmodel SS CEP515 ...

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