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3
TABLE OF CONTENTS
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY CHECK-OUT
To Exposed Metal
Parts on Set
0.15
µ
F
1.5 k
Ω
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SECTION 1
SERVICE NOTES
1. SERVICING NOTES
..................................................
3
2. GENERAL
......................................................................
5
3. DISASSEMBLY
.............................................................
8
4. SERVICE MODE
.......................................................... 12
5. MECHANICAL ADJUSTMENTS
............................ 15
6. ELECTRICAL ADJUSTMENTS
............................. 15
7. DIAGRAMS
7-1. Circuit Board Locations .................................................... 20
7-2. Block Diagrams
Display/Power Section ...................................................... 21
Main Section ..................................................................... 22
Display/Power Section ...................................................... 23
7-3. Printed Wiring Board – BD Board – ................................. 24
7-4. Schematic Diagram – BD Board – .................................. 25
7-5. Printed Wiring Boards – CD MOTOR Section – ............. 26
7-6. Schematic Diagram – CD MOTOR Section – ................. 27
7-7. Printed Wiring Board – AUDIO Board – ......................... 28
7-8. Schematic Diagram – AUDIO Board – ........................... 29
7-9. Printed Wiring Board – LEAF SW Board – .................... 30
7-10. Schematic Diagram – LEAF SW Board – ....................... 30
7-11. Printed Wiring Board – MAIN Board – .......................... 31
7-12. Schematic Diagram – MAIN Board (1/3) – .................... 32
7-13. Schematic Diagram – MAIN Board (2/3) – .................... 33
7-14. Schematic Diagram – MAIN Board (3/3) – .................... 34
7-15. Printed Wiring Board – PANEL FL Board – ................... 36
7-16. Schematic Diagram – PANEL FL Board – ...................... 37
7-17. Printed Wiring Board – PANEL VR Board – .................. 38
7-18. Schematic Diagram – PANEL VR Board – ..................... 39
7-19. Printed Wiring Boards – TC-A/TC-B/CD-L/
CD-L2/CD-R/CD-R2 Boards – ........................................ 40
7-20. Schematic Diagram – TC-A/TC-B/CD-L/
CD-L2/CD-R/CD-R2 Boards – ........................................ 41
7-21. Printed Wiring Boards – FRONT INPUT/
HEADPHONE/MIC Boards – .......................................... 42
7-22. Schematic Diagram – FRONT INPUT/
HEADPHONE/MIC Boards – .......................................... 43
7-23. Printed Wiring Board – PA Board – ................................ 44
7-24. Schematic Diagram – PA Board – ................................... 45
7-25. Printed Wiring Board – SURROUND Board – ............... 46
7-26. Schematic Diagram – SURROUND Board – .................. 47
7-27. Printed Wiring Boards
– TRANS/SUB TRANS Boards – ................................... 48
7-28. Schematic Diagram – TRANS/SUB TRANS Boards – .. 49
8. EXPLODED VIEWS
................................................... 55
9. ELECTRICAL PARTS LIST
................................... 63