Sony HCD-GX45 - System Components Service Manual Download Page 10

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HCD-GX45/RG440

2-5. TAPE MECHANISM DECK

six screws

(+BVTP 2.6

tape mechanism deck

connector

2-6. PANEL BOARD, 6 STREAM LED BOARD, REMOTE BOARD

volume knob

PANEL board

6 STREAM LED board

REMOTE board

CN607

three screws

(+BVTP 2.6

two screws

(+BVTP 2.6

two screws

(+BVTP 2.6

two screws

(+BVTP 2.6

two screws

(+BVTP 2.6

three screws

(+BVTP 2.6

Summary of Contents for HCD-GX45 - System Components

Page 1: ...istortion less than 0 07 6 ohms at 60 Hz 60 W European and Russian models HCD RG440 Front speaker DIN power output rated 80 80 watts 6 ohms at 1 kHz DIN Continuous RMS power output reference 100 100 watts 6 ohms at 1 kHz 10 THD Music power output reference 200 200 watts 6 ohms at 1 kHz 10 THD SPECIFICATIONS Sub woofer DIN power output rated 80 watts 6 ohms at 60 Hz DIN Continuous RMS power output ...

Page 2: ... 4 kg European and Russian models Front speaker SS RG440 for HCD RG440 Speaker system 3 way 3 unit bass reflex type Speaker units Woofer 13 cm cone type Sub Woofer 13 cm cone type Tweeter 5 cm cone type Nominal impedance 6 ohms Dimensions w h d Approx 240 325 243 mm Mass Approx 4 3 kg net per speaker Sub woofer speaker SS WG990 for HCD RG440 Speaker system Bass reflex type Speaker units Woofer 20 ...

Page 3: ...e delivered out even when the OPEN CLOSE button is pressed Setting method Press the OPEN CLOSE button while pressing the STOP button After a few seconds the message LOCKED will appear on the fluorescent indicator tube with the tray locked Releasing method Just as the lock is set press the OPEN CLOSE button while pressing the STOP button After a few seconds the message UNLOCKED will appear with the...

Page 4: ...sm Section 2 2 32 5 12 Schematic Diagram CD Mechanism Section 2 2 33 5 13 Schematic Diagram Main Section 1 4 34 5 14 Schematic Diagram Main Section 2 4 35 5 15 Schematic Diagram Main Section 3 4 36 5 16 Schematic Diagram Main Section 4 4 37 5 17 Printed Wiring Board Main Section 38 5 18 Printed Wiring Boards and Schematic Diagram Jack Section 39 5 19 Printed Wiring Boards Panel Section 40 5 20 Sch...

Page 5: ...5 HCD GX45 RG440 SECTION 1 GENERAL This section is extracted from instruction manual ...

Page 6: ...D Page 12 2 12 CD BLOCK ASSY Page 13 2 16 BD BOARD Page 15 2 10 POWER AMP BOARD SUBWOOFER BOARD Page 12 2 4 FRONT PANEL SECTION Page 9 2 5 TAPE MECHANISM DECK Page 10 2 6 PANEL BOARD 6 STREAM LED BOARD REMOTE BOARD Page 10 2 13 SENSOR BOARD Page 14 2 14 MOTOR TB BOARD Page 14 2 15 MOTOR LD BOARD Page 15 2 11 SW BOARD DRIVER BOARD Page 13 2 7 GAME JACK BOARD H P JACK BOARD Page 11 2 17 OPTICAL PICK...

Page 7: ... qs qs q 6 two screws case 3 TP2 qf case top 8 screw BVTP 3 10 3 screw BVTP 3 10 9 screw BVTP 3 10 4 screw BVTP 3 10 1 two screws case 3 TP2 qa two screws BVTP 3 10 7 screw case 3 TP2 2 screw case 3 TP2 2 Pull out the disc tray 4 CD door 1 Turn the pulley to the direction of the arrow pulley Front panel side CD mechanism deck CDM74F K6BD71B 3 ...

Page 8: ...8 HCD GX45 RG440 2 3 CD MECHANISM BLOCK 1 CN701 7 CN312 flat type 5 6 2 three screws BVTP 3 10 8 CD mechanism block 4 screw BVTP 3 10 3 screw BVTP 3 10 MAIN board MAIN board ...

Page 9: ...9 HCD GX45 RG440 2 4 FRONT PANEL SECTION 1 CN003 2 CN304 flat type 4 CN305 5 CN203 6 CN202 7 CN310 3 CN311 flat type TRANS board 9 three screws BVTP 3 8 0 front panel section 8 screw BVTP 3 8 ...

Page 10: ...deck 1 connector 2 6 PANEL BOARD 6 STREAM LED BOARD REMOTE BOARD 1 volume knob 7 PANEL board 9 6 STREAM LED board qa REMOTE board 0 CN607 2 three screws BVTP 2 6 8 3 two screws BVTP 2 6 8 4 two screws BVTP 2 6 8 8 two screws BVTP 2 6 8 6 two screws BVTP 2 6 8 5 three screws BVTP 2 6 8 ...

Page 11: ... 7 back panel section chassis section 2 two screws BVTT 3 8 4 screw BVTP 3 10 3 two screws BVTP 3 10 1 CN101 flat type 6 CN303 5 2 7 GAME JACK BOARD H P JACK BOARD 1 two screws BVTP 2 6 8 2 GAME JACK board 4 H P JACK board 3 screw BVTP 2 6 8 ...

Page 12: ...R AMP BOARD SUBWOOFER BOARD 7 POWER AMP board 1 CN902 2 CN401 4 screw BVTP 3 8 8 screw BVTT 3 10 qf screw BVTT 3 10 qh SUBWOOFER board 9 two screws transistor qa three screws transistor 0 bracket A qs bracket B qg bracket PWB qd two claws 5 screw BVTP 3 10 6 screw BVTP 3 10 3 screw BVTP 3 8 ...

Page 13: ...5 two insulators 9 two insulators 6 two screws BTTP M2 6 2 holder 213 assy 7 two stoppers BU qa CD block assy 1 floating screw PTPWH M2 6 3 two floating screws PTPWH M2 6 2 11 SW BOARD DRIVER BOARD 6 DRIVER board 2 SW board 3 CN704 4 CN703 7 CN702 flat type 5 two screws BTTP M2 6 1 screw BTTP M2 6 ...

Page 14: ... 8 screw BTTP M2 6 9 SENSOR board 7 gear geneva 0 CN731 1 floating screw PTPWH M2 6 6 floating screw PTPWH M2 6 4 floating screw PTPWH M2 6 2 14 MOTOR TB BOARD 4 Remove the two solderings of motor 3 MOTOR TB board 5 table motor assy M741 claw claw 2 two screws BTTP M2 6 1 ...

Page 15: ... CN708 flat type 1 screw BTP 2 6 8 2 Remove the two solderings of motor 3 Remove the two solderings of motor 2 15 MOTOR LD BOARD 4 Remove the two solderings of motor 3 MOTOR LD board 1 belt loading 5 loading motor assy M751 2 two screws BTTP M2 6 ...

Page 16: ...16 HCD GX45 RG440 2 17 OPTICAL PICK UP 2 sled shaft 1 Slide the lever in the direction of arrow A 3 Remove the optical pick up KSS 213D in the direction of the arrow B A B 1 gear A ...

Page 17: ...s mode is used to unable to take sample disc out of tray in the shop Procedure 1 Press the POWER key to turn the power ON 2 Press the CD key to select CD 3 Set disc on the tray 4 While pressing the x key press the Z key for 5 seconds 5 The message LOCKED is displayed on the fluorescent indicator tube and the tray is locked Even if pressing the Z key the message LOCKED is displayed on the fluoresce...

Page 18: ...tate of CD section and tape deck section alternately If an error occurred stop display which that section 2 CD Section The sequence during the aging mode is following as below Display at the aging mode is the same as the normal operation Aging mode sequence CD section Start from disc 1 Disc chucking TOC read Play first track for 2 seconds Play last track for 2 seconds EX change open close Open the...

Page 19: ...e is rewound back to the beginning of recording the function is switched to TAPE B then playback starts 8 When the CD SYNC key is pressed with the test tape AMS 100 AMS 110A in the deck number of space between tunes is counted then if AMS 110A is set OK is displayed on the fluorescent indicator tube and if AMS 100 is set NG is displayed on the fluorescent indicator tube 9 To release from this mode...

Page 20: ...form S curve is symmetrical between A and B And confirm peak to peak level within 3 0 5 Vp p Note Try to measure several times to make sure than the ratio of A B or B A is more than 10 7 Take sweep time as long as possible and light up the brightness to obtain best waveform RF LEVEL CHECK Procedure 1 Connect an oscilloscope to TP RF and TP VC 2 Turn the power on 3 Load a disc YEDS 18 and playback ...

Page 21: ... PB MUTE O Playback muting on off control signal output to the recording playback equalizer amplifier H muting on 10 REC MUTE O Recording muting on off control signal output to the recording playback equalizer amplifier L muting on 11 TUNER MUTE O Tuner muting on off control signal output to the tuner unit H muting on 12 LM R CD O Loading motor drive signal output 13 LM L CD O Loading motor drive ...

Page 22: ...troller 6 to 8 NC Not used Open 9 MOTOR VCC O Motor power control signal output L motor power on 10 SOL A O SOL A control signal output 11 SOL B O SOL B control signal output 12 LINE OUT MUTE O Line out mute signal output terminal H mute on Not used in this set Open 13 CD MUTE O CD mute signal output terminal H mute on Not used in this set Open 14 to 16 CONT 1 to 3 O Bass boost control signal outp...

Page 23: ...VACS signal input 24 KEY2 I Key signal input 2 25 KEY1 I Key signal input 1 26 KEY0 I Key signal input 0 27 PROTECTOR HOLD I Protector Hold signal input 28 REMOCON IN I Remote control signal input from the RM602 29 BU1924 CLK I GX45 Not used Connected to ground RG440 Serial clock signal input 30 to 41 G12 G1 O FLD control signal output 42 to 45 P1 P4 O FLD control signal output 46 VDD3 Power suppl...

Page 24: ...LED O Stream LED drive signal output 86 STREAM 2 LED CD MUTE O Stream LED drive signal output 87 STREAM 3 LED O Stream LED drive signal output 88 STREAM 4 LED O Stream LED drive signal output MECHA VCC 89 VSS2 Ground pin 90 VDD2 Power supply pin 3 3 V 91 STREAM 5 LED O Stream LED drive signal output TAPE SOL A 92 STREAM 6 LED O Stream LED drive signal output TAPE SOL B 93 POWER LED O POWER LED LED...

Page 25: ... RIN LM R 11 RESET 1 O SYS MUTE 94 O POWER RELAY 27 I HOLD S MUTE O POWER HOLD 61 CE 65 WRQ 67 DRF 72 CD MUTE 66 RES 4 OUT1 2 OUT2 M751 LOADING M LOADING MOTOR DRIVE IC701 MP3 DECODER IC801 SYSTEM CONTROLLER IC601 1 2 S751 OPEN CLOSE DETECT OPEN CLOSE LEVEL SHIFT Q731 TABLE ADDRESS SENSOR IC731 ROTARY ENCODER RE701 7 FIN LM F 9 RIN TM R 4 OUT1 2 OUT2 M741 TABLE M TABLE MOTOR DRIVE IC712 7 FIN TM F...

Page 26: ...099 LCK 79 I TAPE AMS IN 42 I 45 47 I 50 52 I 65 30 I 41 VACS STR VACS STR E VOLUME I KEY2 I I KEY0 24 I 26 O STREAM 1 LED O STREAM 6 LED 85 I 88 91 92 SO MCLK LCK LCK X601 32 768kHz 13 12 XT2 XT1 7 O M61529 CLK 16 15 RES601 8 64MHz CF2 CF1 POWER HP F RG440 SYSTEM CONTROLLER IC601 2 2 FM 75Ω COAXIAL LED601 606 STREAM1 6 ANTENNA 34 32 BIN L AIN L 28 27 EQOUT L 26 PB OUT L TAI L MUTE DECK A B SELECT...

Page 27: ... L REC L J G K C 21 DATA 22 CLOCK 35 RECB 2 36 GAME L S MUTE O POWER HOLD B MIC INPUT 9 MOTOR VCC 10 SOL A 11 SOL B MECHA VCC SOL A SOL B H HP F RY902 RESET SWITCH Q601 R CH FRONT SPEAKER ON OFF RELAY DRIVE Q304 MUTING CONTROL SWITCH Q527 POWER OFF MUTING DRIVER Q529 530 D513 VM 10V FAN MOTOR ON OFF SWITCH Q371 373 RY501 M731 FAN M SP F S MUTE O POWER HOLD DC DET HOLD TAPE PLAY REC CD PLAY TUNER F...

Page 28: ...IAS Q408 409 SUBWOOFER LIMIT SWITCH Q309 SW MUTE SW IN L M JK401 SUBWOOFER OUT TUNER TAPE PANEL SECTION N AMP POWER SUPPLY SECTION AMP POWER SUPPLY SECTION VL VP VP VH SWITCHING Q424 426 SWITCHING Q416 VL VH RY401 THERMAL DETECT Q420 421 MUTE Q528 HOLD Q414 RELAY DRIVE Q413 SW ON OFF SENS 2 1 OUTPUT LEVEL DETECT Q417 419 OUTPUT LEVEL DETECT Q422 423 FINAL DRIVE Q410 411 OVER CURRENT DETECT Q415 Pa...

Page 29: ...ng use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LEAD FREE MARK Unleaded solder has the following characteristics Unleaded solder melts at a temperature about 40 C higher than ordinary solder Ordinary soldering irons can be used but th...

Page 30: ...807 R747 R746 3 4 5 IC801 IC802 BD BOARD SIDE A 1 688 077 11 11 OPTICAL PICK UP BLOCK KSS 213DCP IC722 IC803 IC721 BD BOARD SIDE B 1 688 077 11 11 M702 SPINDLE M M701 SLED M S701 LIMIT IN TP RF TP FE TP TE TP VC E B C MAIN BOARD CN312 A 7 1 14 8 22 28 15 21 1 A B C D E F 2 3 4 5 6 7 8 9 10 11 Ref No Location IC721 E 8 IC722 C 9 IC801 E 3 IC802 F 3 IC803 F 9 Q701 B 7 Semiconductor Location ...

Page 31: ... R721 C830 R826 R827 R828 R825 C825 R823 R824 C829 FB808 FB701 R765 C734 C735 X701 C732 C733 C729 C811 R817 R818 C812 R819 R820 FB807 FB801 FB802 C844 C856 C810 R801 R802 C837 R803 R804 R805 C813 C814 C843 C803 C805 C815 C816 R834 R833 R832 IC803 FB803 FB805 FB806 CN710 C802 C807 R732 C806 C817 R717 R716 C741 R728 R745 R701 R706 R708 C710 R727 C703 C723 R711 R703 R704 R705 C702 C701 FB804 C831 C70...

Page 32: ...715 C731 C735 C736 R701 R711 DISC TRAY ADDRESS DETECT R731 R721 R722 R723 R735 R732 R733 R734 D701 D711 Q731 C751 IC712 IC701 CN704 C737 R713 R712 C741 R702 JW702 JW703 JW704 JW705 JW706 JW707 JW708 JW711 CN703 CN702 CN705 R751 C752 CN701 JW712 JW701 JW709 JW710 JW713 JW714 CN721 OPEN CLOSE DETECT 5 11 PRINTED WIRING BOARDS CD MECHANISM SECTION 2 2 Refer to page 29 for Circuit Boards Location Uses...

Page 33: ...to page 50 for IC Block Diagrams IC B D R751 C752 CN705 CN704 CN721 CN751 C751 IC701 IC712 R701 R713 R711 R723 R721 R722 C735 C736 C737 R735 R733 R731 C731 C741 CN702 CN703 CN701 RE701 M741 M751 IC731 CN731 CN741 CN742 CN751 C715 R702 R712 R732 R734 D701 D711 S751 Q731 Page 35 ...

Page 34: ...8 D317 C304 C357 C312 C310 C355 R396 R395 R316 C362 C361 R365 JR124 C432 C434 C365 C309 C435 C433 C431 IC301 JR300 C317 R325 C436 C313 C411 C314 C412 C356 R380 R355 R356 C342 R354 R358 C107 C106 CN102 C105 C300 R305 C307 C424 C350 C332 C334 R344 C349 R345 R321 R319 C333 C331 R324 R397 R399 R398 R322 R320 R328 CN101 C366 R306 C308 Q321 Q322 Q311 Q310 Q312 C393 C425 C428 C430 TU901 CN305 JR358 R329 ...

Page 35: ... R486 R407 R408 R409 R410 D306 R216 C250 C272 CN203 HP1 D101 C286 C241 Q223 Q221 Q218 Q225 Q222 IC201 GA1 R307 R231 R266 C268 IC309 C450 Q220 Q219 L201 R268 R265 C239 D205 R283 R220 CN202 D324 R258 R263 R262 R256 R249 R257 R250 R261 R218 R238 R264 C230 C235 C236 D210 D203 D204 C231 Q210 Q211 R239 C265 R236 R237 C255 R219 C205 TP63 TP62 TP61 TP56 TP57 TP58 TP59 TP60 R260 C206 R369 HRPE1 Q212 C257 C...

Page 36: ...06 CN310 R421 R362 R361 R480 R363 R364 D311 C370 C369 JR333 C377 R371 R372 D371 D374 C398 CN303 M731 JR339 JR343 C378 JR344 C386 R374 C453 C449 R460 R461 R423 R422 Q371 Q373 R373 JR360 JR345 C444 G2 C451 JR453 C452 D312 R433 R434 JR341 C448 Q304 Page 34 Page 44 Page 39 Page 31 Page 41 ...

Page 37: ... R432 C339 C364 D307 C371 IC305 IC308 IC313 C417 Q331 Q330 D316 Q324 C437 C438 Q301 Q302 R309 C305 C359 C306 R310 C429 C426 C445 R427 R429 R428 R487 R488 R435 D318 C441 D323 C423 D308 R377 R360 D366 C427 D325 R456 R457 R465 R459 JR332 JR331 JR329 JR330 R384 R348 IC306 Q329 C348 R312 R311 R357 Q309 R471 C368 R342 R383 C394 R376 C346 R472 C338 R343 C344 R476 R349 R473 C336 R350 C409 R474 IC302 R458 ...

Page 38: ...JW405 JW406 JW270 JW402 JW401 JW422 JW424 JW423 JW436 JW417 JW418 JW416 JW419 JW274 JW237 JW238 JW290 JW298 JW239 JW235 JW226 JW227 JW234 JW200 JW205 JW252 JW236 JW214 JW206 JW211 JW212 JW213 JW207 JW492 JW488 JW487 JW493 JW482 JW489 JW491 JW490 JW483 JW276 JW375 JW374 JW486 JW485 JW484 JW203 JW278 JW204 JW201 JW202 JW498 JW2 JW1 JW435 JW497 JW496 JW495 G1 CN306 C418 C419 IC313 C375 IC306 C373 R43...

Page 39: ...0 1 688 084 VIDEO OUT BOARD GAME JACK BOARD H P JACK BOARD 12 12 1 688 086 12 12 1 688 087 12 12 WRE001 WRE004 WRE003 LP002 1 VIDEO JK002 PHONES JK004 VIDEO OUT AUDIO 2 L R 3 GAME INPUT JK001 1 A B C D E F G 2 3 4 MAIN BOARD CN310 MAIN BOARD CN305 JK001 JK002 PHONES H P JACK BOARD GAME JACK BOARD VIDEO OUT BOARD 5P 3P 2P 2P VIDEO OUT GAME INPUT 1 2 3 VIDEO AUDIO R L F E Page 38 Page 38 Page 34 Pag...

Page 40: ...12 12 PANEL BOARD REMOTE BOARD FB601 C603 C619 C611 C644 3 C604 C602 RES601 X601 C601 C639 FLD601 FLUORESCENT INDICATOR TUBE 6 STREAM LED BOARD LED606 LED606 STREAM6 LED605 STREAM5 LED604 STREAM4 LED603 STREAM3 LED602 STREAM2 LED601 STREAM1 LED602 LED603 LED604 LED605 LED601 1 688 081 12 12 LED612 S630 GAME S636 M S634 CD SYNC D608 D606 D606 B 7 D607 B 6 D608 B 6 D609 B 6 D610 B 6 D612 B 6 D613 B ...

Page 41: ...C2 ALBUM GAME EFFECT ON OFF ALBUM GAME MIXING DISC3 DISC SKIP EX CHANGE X x Z 13P POWER HL 30105Q2AT STREAM1 STREAM2 STREAM3 STREAM4 STREAM5 STREAM6 LED607 609 612 HL 30105Q2AT Q602 604 0607 LED DRIVE REMOTE BOARD 6 STREAM LED BOARD TAPE A B CD VOLUME TUNER BAND IC601 IC601 REMOTE CONTROL RECEIVER RM601 EVER 4V REG IC602 RESET IC603 LC876780B 51Y0 E SYSTEM CONTROL FLD CONTROL PANEL BOARD m G m LED...

Page 42: ...2 JW413 JW412 JW402 JW418 JW416 JW415 JW433 C406 JW425 D419 C430 POWER AMP BOARD CN503 L SUBWOOFER BOARD 1 688 749 11 11 JW430 D401 E 8 D402 F 6 D403 F 8 D404 F 8 D405 F 7 D406 F 11 D407 E 11 D408 E 9 D409 D 1 D410 G 2 D411 C 2 D412 D 2 D413 D 2 Ref No Location Semiconductor Location Ref No Location D414 G 3 D415 F 2 D416 F 3 D417 C 12 D418 C 13 D419 F 4 D420 E 4 D421 E 4 D422 E 5 D423 D 4 D424 F ...

Page 43: ...0 R449 R447 R452 R451 R464 C421 D414 R453 C424 R454 R455 Q419 R459 R456 R457 R460 R463 D412 D413 D410 R462 R461 R465 R466 D409 R468 R467 Q426 R486 R487 R485 Q425 C430 R484 R483 Q424 Q423 Q422 Q420 D420 D421 D422 D423 D424 D425 R482 R496 R488 R480 R481 C431 R479 R494 R478 C432 R477 R476 R475 R474 R473 R472 R471 R489 R469 C417 C415 C414 C416 R432 R438 L401 R431 RY401 D407 R436 R435 R434 R433 JK401 R...

Page 44: ...5 D507 TH501 D503 R529 C530 R90 R86 R99 Q20 D24 R92 R78 R58 C42 R59 Q23 R60 R56 R55 R74 D34 D36 JW2 D35 C30 C45 R53 C40 R91 R96 C31 Q21 R76 D23 D29 R542 R544 C513 R538 Q523 R543 R541 C509 R537 C503 Q521 Q513 Q511 Q507 Q509 Q508 C510 Q510 C504 C501 C502 R67 R66 C26 R65 C25 R68 R561 C523 Q516 D506 Q24 C35 Q514 Q512 Q522 Q524 Q515 D25 D30 C507 C505 C508 C506 Q17 JR516 C521 C517 Q525 R569 R599 C519 R5...

Page 45: ...71 L501 EP502 R105 R104 R106 R103 R108 R107 R110 R109 C6 C5 C8 C7 R563 R564 Q534 R567 R568 C531 Q536 Q535 R580 R581 R29 R100 R44 R73 D11 R4 D39 D514 Q5 Q6 Q529 Q530 C535 C534 C544 C543 R574 R578 C541 C542 R604 R602 R603 R601 C532 C533 R13 Q8 Q9 Q7 EP01 RY501 R31 D515 C1 C2 C3 C4 CN1 JW3 JR2 R9 R7 R6 R8 C22 R32 R33 R35 R36 JK502 R573 C525 C527 R572 C524 C526 D3 D6 D4 D5 D2 C9 C10 C11 C12 JW501 R12 ...

Page 46: ...R502 R504 C511 Q511 Q513 R501 R503 C514 C518 C522 C521 C513 C517 C33 EP501 JW511 JW514 JW521 JW523 JW528 JW532 JW525 JW527 JW531 D41 JW42 JW583 JW584 JW56 JW57 JW529 JW524 JW530 JW512 JW574 JW573 D506 JW7 JW12 L502 JK502 EP502 JW9 JW16 R570 R571 JW11 JW15 JW6 JW10 JW540 JW13 JW45 JW501 LP902 LP903 JW538 JW537 JW539 JW14 JW18 JW25 JW26 JW60 JW61 JW62 JW63 JW555 JW64 D42 JW519 JW526 JW517 JW588 JW54...

Page 47: ...16 JW917 JW918 JW919 JW920 JW921 JW922 JW923 JW924 JW926 JW927 JW928 JW929 JW930 T901 T902 JW931 JW932 JW933 JW934 JW935 F905 R901 C902 F904 F906 F903 F902 LP904 LP906 JW925 JW901 JW902 Page 46 5 26 PRINTED WIRING BOARD TRANSFORMER SECTION Refer to page 29 for Circuit Boards Location Uses unleaded solder Ref No Location D902 C 10 D903 C 10 D904 C 10 D905 C 10 D906 B 2 Semiconductor Location ...

Page 48: ...45 RG440 Page 45 5 27 SCHEMATIC DIAGRAM TRANSFORMER SECTION US CND NOT REPLACEABLE BUILT IN TRANSFORMER D906 D902 D903 D905 D904 RY902 CN902 C902 T902 JW909 CN901 C901 F902 F905 F903 F904 F906 T901 JW901 R901 JW902 ...

Page 49: ... TDO SLCO SLCIST EFMIN RF FIN1 FIN2 TIN1 TIN2 VREF REFI FE TEC TE RFMON JITTC JITTC ADAVDD ADAVSS ADAVDD ADAVSS TDO DATA DATACK LRSY ASDFIN ASDACK ASLRCK DATA DATACK LRSY RVDD RVSS RCHO LCHO LVSS LVDD ASDFIN ASDACK ASLRCK 16MOUT EFLG C2F FSX 16MIN EFLG C2F FSX 16MIN XVSS XIN XOUT XVDD 16MOUT XVSS XIN XOUT XVDD RVDD RCHO RVSS LVSS LCHO LVDD DATA DATACK LRSY ASDFIN ASDACK ASLRCK 16MOUT EFLG C2F FSX ...

Page 50: ... 12 TCB1 13 TCC1 14 TOUT1 16 BB A1 17 BB B1 15 VOLIN1 VOCAL CUT TONE ATT TONE CONTROL BASS MID TREBLE ELECTRICAL VOLUME 18 OUT1 19 SAOUT 20 VCC BASS BOOST 21 DATA MCU INTERFACE 42 SUR1 DPL1 41 SUR2 DPL2 40 INA2 INPUT ATT 39 INB2 38 INC2 37 IND2 36 RECA1 INEX2 35 RECB2 34 TMI2 33 TMO2 32 TCA2 31 TCB2 30 TCC2 29 TOUT2 27 BB A2 26 BB B2 28 VOLIN2 TONE ATT TONE CONTROL BASS MID TREBLE ELECTRICAL VOLUM...

Page 51: ... 4 TAI R 5 PBOUT R 6 NC 7 RECIN R 8 ALC R 9 NC 10 RECOUT R 15 REC MUTE OFF ON 14 MUTE ON OFF 13 A B REC RETURN ON OFF 12 HIGH NORM 11 ALC ON OFF 30 PB NF2 L 29 PB EQ L 28 EQOUT L 27 TAI L 26 PBOUT L 25 NC 24 RECIN L 23 ALC L 22 NC 21 RECOUT L EQ ALC 19 IREF 18 GND 17 ALC DET EQ 20 TEST MODE 16 VCC 93 120 HIGH NORM MUTE A B A B RETURN SW RETURN SW 93 120 HIGH NORM MUTE ...

Page 52: ... M731 1 3 363 099 41 SCREW CASE 3 TP2 2 4 245 184 21 CASE SIDE R GX45 2 4 245 184 31 CASE SIDE R RG440 3 4 245 183 21 CASE SIDE L GX45 3 4 245 183 31 CASE SIDE L RG440 4 4 244 662 51 CD DOOR GX45 4 4 244 662 61 CD DOOR RG440 5 4 244 849 01 CASE TOP GX45 5 4 244 849 11 CASE TOP RG440 6 1 769 939 11 WIRE FLAT TYPE 11 CORE GX45 6 1 773 003 11 WIRE FLAT TYPE 15 CORE RG440 M731 1 763 072 11 FAN DC TU90...

Page 53: ...L BOARD COMPLETE RG440 55 4 244 690 01 FL HOLDER L 56 4 244 691 01 FL HOLDER R 57 4 951 620 01 SCREW 2 6X8 BVTP 58 1 769 914 11 WIRE FLAT TYPE 9 CORE 59 1 773 322 11 WIRE FLAT TYPE 31 CORE 60 1 827 145 11 WIRE FLAT TYPE 13 CORE FLD601 1 518 863 11 INDICATOR TUBE FLUORESCENT FLD601 not supplied not supplied REMOTE board 54 55 56 57 57 57 57 57 57 57 57 57 58 59 60 51 52 53 not supplied H P JACK boa...

Page 54: ...PRING B 102 4 238 631 01 TAPE SPRING 103 4 244 666 01 CASS DOOR R 104 4 244 668 01 CASS WINDOW R 105 4 244 700 01 CASS DOOR SPRING A 106 4 244 667 01 CASS WINDOW L 107 4 244 663 01 CASS DOOR L 108 4 244 661 01 SUB PANEL 109 4 244 669 01 DISPLAY WINDOW 110 4 231 824 01 CAM A HEART 111 4 231 836 01 SPRING HEART CAM A 112 4 224 104 41 DAMPER 113 4 231 841 01 SPRING HEART CAM B 114 4 231 825 01 CAM B ...

Page 55: ...31 FRONT PANEL GX45 152 4 225 252 01 CUSHION FOOT 153 4 244 680 01 GAME MIXING BUTTON 154 4 244 676 01 FUNCTION BUTTON 155 4 244 677 01 POWER LENS 156 4 244 678 01 FUNCTION LENS 157 4 244 683 01 RECORD BUTTON A 158 4 246 086 01 DISPLAY BUTTON A 159 4 244 684 01 EQ BUTTON 160 4 244 906 01 CONTROL BUTTON B 161 4 246 087 01 PAUSE BUTTON A 162 4 244 679 01 DISC BUTTON 163 4 244 687 01 GAME MIXING HOLD...

Page 56: ...3 470 11 FUSE GLASS TUBE DIA 5 T3 15AL 250V RG440 0F903 1 533 452 12 FUSE GLASS TUBE DIA 5 4A 125V GX45 0F903 1 533 472 11 FUSE GLASS TUBE DIA 5 T5AL 250V RG440 0F904 1 533 452 12 FUSE GLASS TUBE DIA 5 4A 125V GX45 0F904 1 533 472 11 FUSE GLASS TUBE DIA 5 T5AL 250V RG440 0F905 1 576 537 11 FUSE GLASS TUBE DIA 5 8A 125V GX45 0F905 1 576 655 11 FUSE GLASS TUBE DIA 5 T8AL 250V RG440 0F906 1 576 537 1...

Page 57: ... WIRE FLAT TYPE 5 CORE 253 1 687 134 11 MOTOR TB BOARD 254 4 243 815 01 TABLE LOADING 255 4 245 571 02 GEAR STOPPER 256 4 218 252 61 SCREW PTPWH M2 6 FLOATING 257 4 245 570 01 GEAR JOINT 258 4 245 572 01 BUSHING GEAR 259 1 687 132 11 SENSOR BOARD 260 4 243 820 01 GEAR TABLE 261 4 243 819 01 GEAR GENEVA 262 4 243 816 01 TRAY 263 4 243 823 01 BELT TABLE 264 4 985 672 01 SCREW PTPWH M2 6 FLOATING 265...

Page 58: ...613 01 GEAR SHAFT 308 1 687 133 11 MOTOR LD BOARD 309 4 244 108 01 GEAR SWING 310 4 224 609 01 GEAR LOADING C 311 4 224 608 01 COLLAR SWING 312 3 016 533 11 WASHER FR STOPPER 313 4 224 611 01 GEAR LOADING B 314 4 224 606 01 GEAR RV 315 4 243 818 01 GEAR U D 316 4 243 822 01 LEVER LIFTER 317 1 471 035 11 MAGNET ASSY 318 4 231 189 01 PULLEY B CHUCKING 319 X 4955 536 1 HOLDER 213 ASSY 320 4 227 549 1...

Page 59: ... FLAT TYPE 16 CORE The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une piéce portant le numéro spécifié 353 A 4732 699 A BD BOARD COMPLETE 4 7 685 534 19 SCREW BTP 2 6X8 TYPE2 N S 352 353 351 4 ...

Page 60: ...62 970 11 CERAMIC CHIP 0 01uF 10 25V C733 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C734 1 162 917 11 CERAMIC CHIP 15PF 5 50V C735 1 162 918 11 CERAMIC CHIP 18PF 5 50V C741 1 164 156 11 CERAMIC CHIP 0 1uF 25V C742 1 164 156 11 CERAMIC CHIP 0 1uF 25V C743 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C744 1 125 837 11 CERAMIC CHIP 1uF 10 6 3V C746 1 164 156 11 CERAMIC CHIP 0 1uF 25V C747 1 164 156 11 CERA...

Page 61: ...1 216 803 11 METAL CHIP 33 5 1 10W R760 1 216 809 11 METAL CHIP 100 5 1 10W R765 1 216 857 11 METAL CHIP 1M 5 1 10W R801 1 216 809 11 METAL CHIP 100 5 1 10W R802 1 216 809 11 METAL CHIP 100 5 1 10W R803 1 216 809 11 METAL CHIP 100 5 1 10W R804 1 216 809 11 METAL CHIP 100 5 1 10W R805 1 216 809 11 METAL CHIP 100 5 1 10W R806 1 216 809 11 METAL CHIP 100 5 1 10W R807 1 216 809 11 METAL CHIP 100 5 1 1...

Page 62: ... 5 50V C221 1 126 947 11 ELECT 47uF 20 16V C223 1 137 350 11 MYLAR 0 015uF 5 100V C225 1 162 962 11 CERAMIC CHIP 470PF 10 50V C226 1 162 962 11 CERAMIC CHIP 470PF 10 50V C227 1 162 962 11 CERAMIC CHIP 470PF 10 50V C228 1 162 962 11 CERAMIC CHIP 470PF 10 50V C230 1 162 949 11 CERAMIC CHIP 47PF 5 50V C231 1 162 949 11 CERAMIC CHIP 47PF 5 50V C232 1 126 947 11 ELECT 47uF 20 16V C233 1 130 485 00 MYLA...

Page 63: ...LAR 0 01uF 5 50V C375 1 126 943 11 ELECT 2200uF 20 25V C376 1 126 947 11 ELECT 47uF 20 16V C377 1 126 963 11 ELECT 4 7uF 20 50V C378 1 164 156 11 CERAMIC CHIP 0 1uF 25V C380 1 126 935 11 ELECT 470uF 20 16V C381 1 126 947 11 ELECT 47uF 20 16V C386 1 126 947 11 ELECT 47uF 20 16V C389 1 126 933 11 ELECT 100uF 20 16V C390 1 162 953 11 CERAMIC CHIP 100PF 5 50V C391 1 162 953 11 CERAMIC CHIP 100PF 5 50V...

Page 64: ... 085 36 DIODE 11EQS04 TB5 D324 8 719 988 61 DIODE 1SS355TE 17 D325 8 719 988 61 DIODE 1SS355TE 17 D364 8 719 988 61 DIODE 1SS355TE 17 D366 8 719 988 61 DIODE 1SS355TE 17 D371 8 719 988 61 DIODE 1SS355TE 17 D374 8 719 988 61 DIODE 1SS355TE 17 EARTH TERMINAL G1 1 537 738 21 TERMINAL EARTH G2 1 537 738 21 TERMINAL EARTH RG440 AEP UK IC IC201 6 702 130 01 IC HA12237F IC301 6 703 650 11 IC M61529FP D60...

Page 65: ... 216 837 11 METAL CHIP 22K 5 1 10W R282 1 216 809 11 METAL CHIP 100 5 1 10W R283 1 216 833 11 METAL CHIP 10K 5 1 10W R284 1 216 833 11 METAL CHIP 10K 5 1 10W R285 1 216 833 11 METAL CHIP 10K 5 1 10W R286 1 216 833 11 METAL CHIP 10K 5 1 10W R287 1 216 833 11 METAL CHIP 10K 5 1 10W R288 1 216 833 11 METAL CHIP 10K 5 1 10W R305 1 216 825 11 METAL CHIP 2 2K 5 1 10W R306 1 216 825 11 METAL CHIP 2 2K 5 ...

Page 66: ...2K 5 1 10W R471 1 216 838 11 METAL CHIP 27K 5 1 10W R472 1 216 849 11 METAL CHIP 220K 5 1 10W R473 1 216 846 11 METAL CHIP 120K 5 1 10W R474 1 216 825 11 METAL CHIP 2 2K 5 1 10W R475 1 216 821 11 METAL CHIP 1K 5 1 10W R476 1 216 809 11 METAL CHIP 100 5 1 10W R477 1 216 809 11 METAL CHIP 100 5 1 10W R480 1 216 833 11 METAL CHIP 10K 5 1 10W R481 1 216 829 11 METAL CHIP 4 7K 5 1 10W R482 1 216 829 11...

Page 67: ...HIP 0 5 1 10W JR615 1 216 864 11 METAL CHIP 0 5 1 10W JR617 1 216 864 11 METAL CHIP 0 5 1 10W JR620 1 216 864 11 METAL CHIP 0 5 1 10W JR621 1 216 864 11 METAL CHIP 0 5 1 10W JR623 1 216 864 11 METAL CHIP 0 5 1 10W RG440 AEP UK JR625 1 216 864 11 METAL CHIP 0 5 1 10W JR626 1 216 864 11 METAL CHIP 0 5 1 10W DIODE LED607 6 500 414 01 LED HL 30105Q2AT CD LED608 6 500 414 01 LED HL 30105Q2AT TUNER BAND...

Page 68: ...827 11 METAL CHIP 3 3K 5 1 10W R632 1 216 829 11 METAL CHIP 4 7K 5 1 10W R633 1 218 867 11 METAL CHIP 6 8K 5 1 10W R634 1 216 833 11 METAL CHIP 10K 5 1 10W R635 1 216 198 11 RES CHIP 1K 5 1 8W R638 1 216 835 11 METAL CHIP 15K 5 1 10W R639 1 216 817 11 METAL CHIP 470 5 1 10W R640 1 216 819 11 METAL CHIP 680 5 1 10W R641 1 216 821 11 METAL CHIP 1K 5 1 10W R642 1 216 823 11 METAL CHIP 1 5K 5 1 10W R6...

Page 69: ... 762 875 21 SWITCH KEYBOARD POWER S615 1 762 875 21 SWITCH KEYBOARD DISPLAY S616 1 762 875 21 SWITCH KEYBOARD G S617 1 762 875 21 SWITCH KEYBOARD DISC 1 S618 1 762 875 21 SWITCH KEYBOARD DISC 2 S619 1 762 875 21 SWITCH KEYBOARD DISC 3 S620 1 762 875 21 SWITCH KEYBOARD DISC SKIP EX CHANGE S621 1 762 875 21 SWITCH KEYBOARD Z S623 1 762 875 21 SWITCH KEYBOARD MOVIE EQ S627 1 762 875 21 SWITCH KEYBOAR...

Page 70: ...0 378 01 DIODE 1N5402GW F20 D6 6 500 378 01 DIODE 1N5402GW F20 D11 8 719 988 61 DIODE 1SS355TE 17 D12 6 500 334 01 DIODE MC2836 D13 6 500 335 01 DIODE MC2838 D16 6 500 335 01 DIODE MC2838 D17 6 500 334 01 DIODE MC2836 D18 6 500 335 01 DIODE MC2838 D19 6 500 334 01 DIODE MC2836 D20 6 500 335 01 DIODE MC2838 D23 8 719 988 61 DIODE 1SS355TE 17 D24 8 719 988 61 DIODE 1SS355TE 17 D25 8 719 083 67 DIODE...

Page 71: ...6 838 11 METAL CHIP 27K 5 1 10W R9 1 216 838 11 METAL CHIP 27K 5 1 10W R12 1 216 830 11 METAL CHIP 5 6K 5 1 10W R13 1 216 206 00 RES CHIP 2 2K 5 1 8W R14 1 216 830 11 METAL CHIP 5 6K 5 1 10W R16 1 216 821 11 METAL CHIP 1K 5 1 10W R17 1 216 821 11 METAL CHIP 1K 5 1 10W R18 1 216 809 11 METAL CHIP 100 5 1 10W R19 1 216 835 11 METAL CHIP 15K 5 1 10W R20 1 216 833 11 METAL CHIP 10K 5 1 10W R21 1 216 8...

Page 72: ...W POWER AMP R529 1 216 829 11 METAL CHIP 4 7K 5 1 10W R530 1 216 829 11 METAL CHIP 4 7K 5 1 10W R531 1 216 823 11 METAL CHIP 1 5K 5 1 10W R532 1 216 823 11 METAL CHIP 1 5K 5 1 10W R533 1 216 809 11 METAL CHIP 100 5 1 10W R534 1 216 809 11 METAL CHIP 100 5 1 10W R535 1 216 809 11 METAL CHIP 100 5 1 10W R536 1 216 809 11 METAL CHIP 100 5 1 10W R537 1 260 328 11 CARBON 1K 5 1 2W F R538 1 260 328 11 C...

Page 73: ...20 35V RG440 AEP UK C429 1 128 552 51 ELECT 47uF 20 63V GX45 RG440 AUS C430 1 128 552 51 ELECT 47uF 20 63V C431 1 162 945 11 CERAMIC CHIP 22PF 5 50V C432 1 164 315 11 CERAMIC CHIP 470PF 5 50V CONNECTOR CN401 1 564 516 11 PLUG CONNECTOR 13P CN402 1 564 517 11 PLUG CONNECTOR 2P CONTROL DIODE D401 8 719 988 61 DIODE 1SS355TE 17 D402 8 719 988 61 DIODE 1SS355TE 17 D403 6 500 334 01 DIODE MC2836 D404 6...

Page 74: ... R438 1 216 158 00 RES CHIP 22 5 1 8W R440 1 216 841 11 METAL CHIP 47K 5 1 10W R441 1 216 833 11 METAL CHIP 10K 5 1 10W R442 1 216 833 11 METAL CHIP 10K 5 1 10W R443 1 216 833 11 METAL CHIP 10K 5 1 10W R444 1 216 833 11 METAL CHIP 10K 5 1 10W R447 1 216 208 00 RES CHIP 2 7K 5 1 8W R448 1 216 208 00 RES CHIP 2 7K 5 1 8W R449 1 216 208 00 RES CHIP 2 7K 5 1 8W R450 1 216 208 00 RES CHIP 2 7K 5 1 8W R...

Page 75: ...TYPE 2P JACK JK004 1 774 227 11 JACK PIN 1P VIDEO OUT Ref No Part No Description Remark SW TRANS 6 STREAM LED VIDEO OUT 1 688 081 21 6 STREAM LED BOARD JUMPER RESISTOR JR002 1 216 864 11 METAL CHIP 0 5 1 10W DIODE LED601 8 719 058 04 LED SEL5223S TP15 STREAM 1 LED602 8 719 058 04 LED SEL5223S TP15 STREAM 2 LED603 8 719 058 04 LED SEL5223S TP15 STREAM 3 LED604 8 719 058 04 LED SEL5223S TP15 STREAM ...

Page 76: ...IA 5 4A 125V GX45 0F904 1 533 472 11 FUSE GLASS TUBE DIA 5 T5AL 250V RG440 0F905 1 576 537 11 FUSE GLASS TUBE DIA 5 8A 125V GX45 0F905 1 576 655 11 FUSE GLASS TUBE DIA 5 T8AL 250V RG440 0F906 1 576 537 11 FUSE GLASS TUBE DIA 5 8A 125V GX45 0F906 1 576 655 11 FUSE GLASS TUBE DIA 5 T8AL 250V RG440 M731 1 763 072 11 FAN DC M741 A 4723 963 A MOTOR ASSY TABLE TABLE M751 A 4736 655 A MOTOR ASSY LOADING ...

Page 77: ...77 HCD GX45 RG440 MEMO ...

Page 78: ...SION HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2003 07 New ...

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