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Sony DVP-C653D Service Manual Download Page 23

2-1

Note:

 Follow the disassembly procedure in the numerical order given.

2-1. CASE  REMOVAL

2-3. MB-85  BOARD  REMOVAL

2-2. FRONT  PANEL  SECTION  REMOVAL

2-4. AU-215  BOARD  REMOVAL

SECTION  2

DISASSEMBLY

DVP-C650D/C653D

4

Case

3

Two tapping screws

1

Two tapping screws

2

Three tapping 
screws

4

Three flat cables
(CN004, 005, 007)

5

Flat cable
(CN009)

3

Connector
(CN001)

2

Two flat cables
(CN002, 003)

8

Two screws
(B3) (with ring)

1

Flat cable
(CN006)

6

Rivet

7

Holder

9

MB-85 board

7

Connector
(CN401)

6

Flat cable
(CN006)

3

Rotate the cam gear
in the direction of 
the arrow 

A

.

!¢ 

Claw

!∞

Front panel section

!™

Claw

!£

Two Claws

!¡

Two screws
(B3)

1

Five screws
(B3) (with ring)

2

Shield case

0

Screw (B3)

5

Tray cover
ass’y

9

Screw (B3)

4

Draw out 
the table.

A

8

Connector
(CN902)

1

Connector
(CN401)

3

Three flat cables
(CN004, 005, 007)

2

Connector
(CN304)

5

Two screws
(B3)

4

Nine screws
(B3)

6

AU-215 board

Summary of Contents for DVP-C653D

Page 1: ... phono Y 1 0 Vp p 75 ohms VIDEO OUT jacks sync negative Y PB B Y PB B Y PR R Y PR R Y 0 7 Vp p 75 ohms PHONES Phone 12 mW 32 ohms jack 5 1CH Phono 2 Vrms Over 10 kilohms OUTPUT jacks at 50 kilohms Jack Output Load impedance type level S LINK Mini jack MEGA Mini jack CONTROL AUDIO IN Phono 2 Vrms 47 kilohms jack General Power requirements indicated on the rear panel 120 V AC 60 Hz C650D US Canadian...

Page 2: ...E DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT NE REMPLACER CES COM POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY 1 Check the area of your repair for unsoldered or poorly sol dered connections Check the entire board surface for solder splashes and bridges 2 Check the interboard wiring to ensure that no wires are...

Page 3: ...ematic Diagram 4 35 MB 85 BIAS Schematic Diagram 4 37 AU 215 AUDIO VIDEO BUFFER Printed Wiring Board 4 39 AU 215 AUDIO Schematic Diagram 4 43 AU 215 VIDEO BUFFER Schematic Diagram 4 45 FL 104 FUNCTION SWITCH IF CON SW 321 FUNCTION SWITCH and CK 88 CONNECTION Printed Wiring Boards 4 47 FL 104 FUNCTION SWITCH SW 321 FUNCTION SWITCH and CK 88 CONNECTION Schematic Diagram 4 51 FL 104 IF CON Schematic ...

Page 4: ...y Page 2 2 Rear panel section Page 2 2 MB 85 board Page 2 1 AU 215 board Page 2 1 Rotary motor ass y M951 Page 2 2 Chassis ass y Page 2 2 BU holder ass y Page 2 3 TK 53 board Page 2 3 Loading motor ass y M991 Page 2 3 Optical pick up Page 2 3 3 DISC REMOVAL PROCEDURE at POWER OFF 1 Insert a flat blade screwdriver into a hole at the bottom and rotare the cam gear in direction A See Fig 2 Table Hole...

Page 5: ...e Fig 4 6 Mount the lock lever See Fig 5 7 Mount the spring lock lever See Fig 5 8 Rotate the gear main in the direction of the arrow A by 90 turn Gear U D is up position See Fig 6 9 Mount the Gear rev See Fig 6 10 Fix three stopper washers on the groove of shafts See Fig 6 Gear U D Fig 3 Fig 5 Fig 4 Fig 6 Spring lock lever Spring lock lever Lock lever Lock lever Gear main Gear main Set lever Boss...

Page 6: ...1 1 SECTION 1 GENERAL This section is extracted from instruction manual 3 867 237 11 DVP C650D C653D ...

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Page 22: ...1 17 1 17 E ...

Page 23: ... cable CN009 3 Connector CN001 2 Two flat cables CN002 003 8 Two screws B3 with ring 1 Flat cable CN006 6 Rivet 7 Holder 9 MB 85 board 7 Connector CN401 6 Flat cable CN006 3 Rotate the cam gear in the direction of the arrow A Claw Front panel section Claw Two Claws Two screws B3 1 Five screws B3 with ring 2 Shield case 0 Screw B3 5 Tray cover ass y 9 Screw B3 4 Draw out the table A 8 Connector CN9...

Page 24: ...w 2 Two flat cables CN002 003 1 Flat cable CN006 6 Flat cable CN009 7 Connector CN101 8 Two screws B3 4 Two screws B3 7 Two screws B2 6 3 1 Tapping screw M3 12 5 Bracket RM ass y 6 Belt RM 2 Table rotary 3 Connector CN801 8 Rotary motor ass y M951 6 Flat wire CN656 1 Two screws B3 2 Two brackets guide B1 4 Two brackets guide B1 3 Two screws B3 5 Table ass y 1 Four screws B3 2 Four screws B3 3 Chas...

Page 25: ...EMOVAL 4 Screw B3 5 Loading motor ass y M991 1 Belt timing 3 Harness 2 Connector 1 Flexible board CN002 2 Flexible board CN001 3 Screw B3 5 TK 53 board 4 Claw 1 Two screws B3 2 Two screws B3 4 Screw M3 12 3 Bracket CP 5 BU holder ass y 2 Flexible board CN001 4 Optical pick up 3 Three step screws 1 Flexible board CN002 ...

Page 26: ...AAA J1RP 8 820 081 03 PH801 Disc presence detection sensor 8 749 924 30 M951 Rotary motor ass y turn table A 6062 080 A PH802 Turn table position detection sensor 8 749 924 18 Rotary encoder loading 1 466 996 21 M991 Loding motor ass y A 4604 834 A ...

Page 27: ...IDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR ...

Page 28: ...GA IC602 16M NAND F Serial BUS JOG UNIT SW REG 5V 12V EVER5V 3 3V 5V A 12V M 12V 3 3V 5V 12V 12V EVER5V SWITCH SWITCH SWITCH ND201 IC201 IF CON IC203 S LINK IC205 FL DRIVER IC701 IC202 IC802 SPINDLE SLED MOTOR DRIVE IC652 TURN TABLE LOADING MOTOR DRIVE ROTARY ENCODER LOADING PH801 802 SENSOR CDDOUT CDDATA CDBCK CDLRCK IC303 ARP2 SD 0 7 RF IC401 AV DECODER IC304 16M DRAM IC402 403 16M SDRAM IC502 V...

Page 29: ...2 2 14 12 13 9 2 3 5 6 SLDA SLDB STVC 7 ı 9 80 85 92 97 48 49 4 5 SPDLSTOP SPGAIN XDRV MUTE LDMM DMM 10 8 3 1 5 7 SYSTEM CONTROL SEE PAGE 3 7 8 SIGNAL PROCESS VIDEO SEE PAGE 3 5 SYSTEM CONTROL SEE PAGE 3 8 500mV DIV 50ms DIV IC001 ª DVD play 592mVp p 200mV DIV 500ms DIV IC001 ª DVD play 100mV DIV 50ms DIV 180mVp p IC001 º DVD play 500mV DIV 50ms DIV 860mVp p 1 3Vp p IC001 º CD play 500mV DIV 200ms...

Page 30: ...X57RST 27M57 IC402 403 16M SDRAM DDT 0 15 DAD 0 11 107 ı 110 29 ı 32 47 ı 51 91 93 ı 96 97 98 100 ı 105 SD 0 7 SD 0 7 DT 0 7 I SDCK SDEF XSHD XSAK XSRQ CDDOUT CDDATA CDBCK CDLRCK CDDOUT CDDATA CDBCK CDLRCK 38 ı 43 45 46 166 167 193 194 196 198 ı 202 168 170 172 178 180 187 189 192 2 5 7 10 12 15 205 208 97 98 HSYNCI VSYNCI YO 0 7 YI 0 7 SDI SENO SDOUT HSYNCO FLDO NR SENO NR SDOUT HSYNCON FLDO PDI ...

Page 31: ...M DMM OCSW1 CKSW1 CKSW2 FCSON SPDLSTOP SPGAIN XDRVMUTE LDMM DMM OCSW1 CKSW1 CKSW2 TSW1 DSW1 TRMS TRMP CKMM CKMP TSW1 DSW1 TRMM TRMP CKMM CKMP 94 93 91 64 88 83 X01INT0 X01INT1 X01CS 29 30 28 XDACS2 XDACS3 X01RST XDACRST MA MUTE 96 97 XDACS2 XDACS3 MA MUTE 31 26 49 12 ı 19 2 ı 5 40 ı 43 18 ı 21 24 ı 27 5 ı 11 56 126 133 146 154 PLL IC001 IC003 IC004 N27MHGA RF SERVO SEE PAGE 3 4 SIGNAL PROCESS VIDE...

Page 32: ... RSTB CLK ACKI RST 3 1 2 26 16 13 21 17 27 28 5 22 IC906 REAR L R DAC V OUT L V OUT R ZERO ZEROR BCLKIN LRCIN D IN MD AUDIOLS AUDIORS ZFLS ZFRS MC ML SO1 SC1 CS2 XTI RSTB 3 1 2 26 16 13 21 17 27 28 5 22 IC907 CENTER WOOFER DAC V OUT L V OUT R ZERO ZEROR BCLKIN LRCIN D IN MD AUDIOC AUDIOLFE ZFC ZFLFE MC ML SO1 SC1 CS3 SO1 SC1 SO1 SC1 CS0 CS1 CS2 CS3 SO1 SC1 XDACS0 XDACS1 XDACS2 XDACS3 CDDOUT CDDATA...

Page 33: ...ROL 3 1 3 1 DIGITAL OUT Q341 BUFFER D IN IC431 IC502 IC541 IC571 IC401 IC505 LEVEL L FRONT HPR HPL CN701 CN401 J508 J505 J502 R L AUDIO OUT1 OPTICAL COAXIAL R J304 AUDIO IN L R L AUDIO OUT2 R L REAR 5 1CH OUTPUT R CENTER WOOFER PHONES J701 HP 114 BOARD SEE PAGE 4 58 CN005 CN301 A MUTE MA MUTE GAIN1 AUDIORS ZFLS 05 ZFRS GAIN2 CN007 CN302 AUDIOLS AUDIORS ZFLS ZFRS AUDIOLS A MUTE MA MUTE GAIN1 GAIN2 ...

Page 34: ...75 20 71 A1OUT A1IN 19 23 72 76 EXP CLK EXP RST N 27 1 EXP OVF FLD0 35 CLK RESET N OVF OUT 80 L MEGA 66 L MULTI 67 L JOG 65 2 4 7 DIG15 DIG0 14 DIG16 DIG1 15 SEG1 36 8 58 78 8 11 12 77 10 4 AN1 AN0 5 STATUS N 3 3V 3 3V 5V 2 DISC SELECT S003 1 S004 S223 S222 3 S002 CN203 JOG CCW JOG CW LEFT RIGHT UP DOWN ENTER DIG1 15 SEG1 36 DISC SKIP S215 S216 PREV S217 NEXT JOG S208 RIGHT UP ENTER DOWN LEFT EX C...

Page 35: ...CK 88 BOARD SEE PAGE 4 51 5 1 2 PCONT EVER5V 12V CN901 CN902 5 1 2 5V 3 3 5V 3 4 CN304 12V 12V 5V EVER5V 3 3V 6 1 2 7 5 CN001 5V 3 3V V3 3V CN006 CN009 A 12V A 5V S12V 3 3V A 12V M 12V 5V 3 3V 2 1 IC301 9V REG IC302 9V REG IC303 IC321 IC505 EVER5V 3 3V IC404 3 3 REG IC902 IC905 IC906 IC907 IC904 A 5V REG IC801 IC802 IC651 IC652 PH801 PH802 IC401 IC203 IC702 IC803 IC401 IC431 IC502 IC541 IC571 IC30...

Page 36: ...e and adjustable resistors have characteristic curve B unless otherwise noted 2 nonflammable resistor 5 fusible resistor C panel designation internal component C adjustment for repair U B Line V B Line Circled numbers refer to waveforms Voltages are dc between measurement point Readings are taken with a color bar signals on DVD refer ence disc and when playing CD reference disc Readings are taken ...

Page 37: ...DVP C650D C653D FRAME 1 2 4 3 4 4 4 1 FRAME SCHEMATIC DIAGRAM FRAME 1 SCHEMATIC DIAGRAM ...

Page 38: ...DVP C650D C653D 4 5 4 6 FRAME 2 SCHEMATIC DIAGRAM FRAME 2 2 ...

Page 39: ... B 4 Q002 B 1 There are few cases that the part isn t mounted in this model is printed on this diagram RF SERVO TK 53 4 8 TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E P...

Page 40: ...ms DIV 592 mVp p 4 IC001 ª CD play 200 mV DIV 20 ms DIV 448 mVp p 5 IC001 ª DVD play 500 mV DIV 50 ms DIV 1 3 Vp p 6 IC001 ª CD play 500 mV DIV 200 ms DIV 1 7 Vp p 7 IC001 º DVD play 100 mV DIV 50 ms DIV 180 mVp p 8 IC001 º CD play 500 mV DIV 50 ms DIV 860 mVp p 9 IC001 DVD play 500 mV DIV 100 ns DIV 1 5 Vp p º IC001 CD play 500 mV DIV 500 ns DIV 1 5 Vp p RF SERVO TK 53 ...

Page 41: ...orms Ref No TK 53 board 3 000 series Note The components identi fied by mark or dotted line with mark are criti cal for safety Replace only with part number specified Note Les composants identifiés par une marque sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié RF SERVO TK 53 ...

Page 42: ...isn t mounted in this model is printed on this diagram TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR SENSOR LED SE 91 LE 24 ...

Page 43: ...C205 B 6 IC302 D 3 IC303 C 4 IC401 C 2 IC501 A 2 IC601 A 4 IC701 C 5 IC904 A 1 Q801 C 5 Q802 C 6 Q803 C 6 There are few cases that the part isn t mounted in this model is printed on this diagram SIGNAL PROCESS MB 85 TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITC...

Page 44: ...CESS MB 85 MB 85 BOARD SIDE B D701 C 2 D806 C 2 IC005 A 6 IC201 A 3 IC203 A 3 IC204 B 2 IC207 A 2 IC304 C 3 IC402 C 5 IC403 C 5 IC404 D 5 IC502 C 6 IC602 A 4 IC702 B 1 IC801 C 2 IC802 C 1 IC803 C 1 IC902 A 6 IC905 B 6 IC906 B 6 IC907 C 6 ...

Page 45: ...DVP C650D C653D 4 19 4 20 MB 85 AV DECODER SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series AV DECODER MB 85 1 10 ...

Page 46: ...RAM SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series Waveforms 1 IC401 720 mVp p H 2 IC401 728 mVp p H 3 IC401 1 0 Vp p H 4 IC401 1 1 Vp p H 5 IC401 816 mVp p H 6 IC401 1 2 Vp p H SDRAM MB 85 2 10 ...

Page 47: ...r printed wiring board Ref No MB 85 board 1 000 series Waveforms 1 IC701 ª DVD play 500 mV DIV 50 ms DIV 1 4 Vp p 2 IC701 ª CD play 500 mV DIV 200 mV DIV 1 7 Vp p 3 IC701 DVD play 100 mV DIV 5 ms DIV 180 mVp p 4 IC701 CD play 500 mV DIV 50 ms DIV 860 mVp p SERVO DSP MB 85 3 10 ...

Page 48: ...DVP C650D C653D 4 25 4 26 MB 85 DRIVE SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series DRIVE MB 85 4 10 ...

Page 49: ... 28 MB 85 ARP SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series ARP MB 85 5 10 Waveforms 1 IC303 DVD play 500 mV DIV 100 ns DIV 1 6 Vp p 2 IC303 ª CD play 500 mV DIV 200 ns DIV 1 6 Vp p ...

Page 50: ...653D 4 29 4 30 SYSTEM CONTROL MB 85 6 10 MB 85 SYSTEM CONTROL SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series Waveforms 1 IC202 2 4 Vp p 12 5 MHz 2 IC202 5 4 Vp p 25 3 MHz ...

Page 51: ...DVP C650D C653D 4 31 4 32 MB 85 HGA SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series HGA MB 85 7 10 ...

Page 52: ...3D 4 33 4 34 MB 85 CLOCK GENERATOR AUDIO DSP V EQ NR SCHEMATIC DIAGRAM See page 4 15 for printed wiring board and page 4 38 for waveforms Ref No MB 85 board 1 000 series CLOCK GENERATOR AUDIO DSP V EQ NR MB 85 8 10 ...

Page 53: ...DVP C650D C653D 4 35 4 36 MB 85 DAC SCHEMATIC DIAGRAM See page 4 15 for printed wiring board Ref No MB 85 board 1 000 series DAC MB 85 9 10 ...

Page 54: ...1 000 series Waveforms 1 IC004 2 5 7 4 2 Vp p 26 9 MHz 2 IC003 5 7 DVD 6 2 Vp p 37 0 MHz CD 5 Vp p 33 6 MHz 3 IC001 6 4 2 Vp p 27 0 MHz 4 IC001 4 6 Vp p 33 8 MHz 5 IC001 DVD 5 8 Vp p 36 5 MHz CD 5 1 Vp p 33 8 MHz 6 IC001 DVD play 4 2 Vp p 25 3 MHz 7 IC001 CD play 4 7 Vp p 22 5 MHz BIAS MB 85 10 10 E PX US Canadian ...

Page 55: ...is model is printed on this diagram TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR AUDIO VIDEO BUFFER AU 215 ...

Page 56: ...C 6 IC301 B 11 IC302 C 11 IC303 B 2 IC321 B 3 IC401 C 3 IC431 B 5 IC502 B 8 IC505 A 10 IC541 B 7 IC571 B 6 AUDIO VIDEO BUFFER AU 215 Q301 C 5 Q303 C 11 Q304 C 8 Q305 C 5 Q306 C 9 Q307 C 9 Q308 C 6 Q309 C 5 Q310 C 6 Q311 C 8 Q314 C 8 Q315 C 7 Q316 B 8 Q317 A 11 Q318 B 9 Q319 B 7 Q320 B 7 Q321 B 3 Q322 B 3 Q323 A 9 Q324 A 8 Q341 A 10 Q401 B 3 Q402 C 4 Q403 A 7 Q404 B 4 Q431 C 5 Q432 A 5 Q435 B 4 Q43...

Page 57: ...DVP C650D C653D 4 43 4 44 AU 215 AUDIO SCHEMATIC DIAGRAM See page 4 39 for printed wiring board Ref No AU 215 board 2 000 series AUDIO AU 215 1 2 ...

Page 58: ... SCHEMATIC DIAGRAM See page 4 39 for printed wiring board Ref No AU 215 board 2 000 series Waveforms 1 IC321 2 1 1 Vp p H 2 IC321 4 1 2 Vp p H 3 IC321 7 860 mVp p H 4 IC321 º 1 8 Vp p H 5 IC321 2 4 Vp p H 6 IC321 2 0 Vp p H VIDEO BUFFER AU 215 2 2 ...

Page 59: ...the part isn t mounted in this model is printed on this diagram TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR FUNCTION SWITCH IF CON CONNECTION FL...

Page 60: ...03 D 11 CN204 D 1 CN205 A 12 D202 C 3 D205 C 2 D206 D 9 D209 D 9 D213 D 11 D214 C 11 D215 C 8 D216 D 8 IC201 C 5 IC202 C 4 IC203 C 2 IC205 C 3 Q201 C 9 Q202 C 9 Q203 D 11 Q204 C 11 Q205 C 10 Q206 C 6 Q207 C 8 Q211 C 2 FUNCTION SWITCH IF CON FUNCTION SWITCH FL 104 SW 321 ...

Page 61: ...03 US Canadian SEE PAGE 4 70 4 51 4 52 FL 104 FUNCTION SWITCH SW 321 FUNCTION SWITCH AND CK 88 CONNECTION SCHEMATIC DIAGRAM See page 4 47 for printed wiring boards Ref No FL 104 board SW 321 board and CK 88 board 2 000 series FUNCTION SWITCH CONNECTION FL 104 1 2 SW 321 CK 88 ...

Page 62: ...DVP C650D C653D 4 53 4 54 FL 104 IF CON SCHEMATIC DIAGRAM See page 4 47 for printed wiring board Ref No FL 104 board 2 000 series Waveform 1 IC201 3 9 Vp p 4 MHz IF CON FL 104 2 2 ...

Page 63: ...55 4 56 FR 154 IR POWER SWITCH PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAM Ref No FR 154 board 2 000 series There are few cases that the part isn t mounted in this model is printed on this diagram IR POWER SWITCH FR 114 ...

Page 64: ...unted in this model is printed on this diagram TK 53 RF SERVO AU 215 AUDIO VIDEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR HEDAPHONE HP 114 ...

Page 65: ...DEO BUFFER SE 91 SENSOR CK 88 CONNECTION CK 81 DRIVE FL 104 FUNCTION SWITCH IF CON LE 24 LED SW 321 FUNCTION SWITCH HP 114 HEADPHONE FR 154 IR POWER SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR LOADING MOTOR DRIVE LM 59 CK 81 CK 81 BOARD SIDE B CN651 A 1 CN656 A 1 CN657 B 1 D651 B 2 D652 B 2 IC651 B 2 IC652 C 2 Q651 B 1 Q6...

Page 66: ...DVP C650D C653D 4 61 4 62 LOADING MOTOR DRIVE LM 59 CK 81 LM 59 LOADING MOTOR CK 81 DRIVE SCHEMATIC DIAGRAM Ref No CK 81 board 2 000 series Waveform 1 IC651 º 11 6 Vp p H ...

Page 67: ... SWITCH LM 59 LOADING MOTOR MB 85 SIGNAL PROCESS SERVO POWER BLOCK HS 034SU US Canadian HS 034SF E PX SWITCHING REGULATOR FG101 CN101 AC110 240V L101 C102 J101 C103 C104 C107 PRIMARY SECONDARY T2AL 250V J102 L150 C114 D109 C113 C152 D106 C117 R120 T101 8 11 5 3 2 18 C110 F101 C101 Q101 Q103 R151 J103 R106 G D S G D S R104 D101 R101 D102 E B Q102 R115 D104 C115 R113 D105 R114 R112 R110 R116 PC101 R...

Page 68: ... 4 3 2 1 3 3V 3 3V 5V GND GND M 12V A 12V R306 1 5K R305 47 R304 1 5K C512 47µF 35V C511 1000µF 25V L511 10µH 2 4A L311 10µH 2 4A L211 10µH 2 4A R512 10K P511 60V 750mA NO MARK E E MODE Q511 2SK2279 12V REG R511 10K C611 330µF 35V C311 560µF 35V C313 1000µF 25V C612 330µF 35V D612 RD18FB2 Q611 2SA1679 C212 560µF 35V C213 47µF 35V R211 10K R212 10K Q211 2SJ490 P211 60V 500mA P311 60V 2A P312 60V 75...

Page 69: ...ARY N L B K R E G S D G S D 11 18 8 5 3 2 1 2 3 A B 05 1 468 372 11 HS 034SU BOARD B E 4 67 4 68 HS 034SU SWITCHING REGULATOR PRINTED WIRING BOARD Ref No HS 034SU board 6 000 series US Canadian HS 034SU BOARD CN101 A 1 CN201 A 3 CN202 A 3 CN203 A 2 D101 B 1 D104 B 2 D105 B 2 D106 A 2 D109 A 2 D211 A 3 D311 B 3 D312 A 3 D511 B 2 D611 B 2 D612 B 2 D613 B 3 IC301 B 3 Q101 B 2 Q102 B 2 Q103 B 2 Q211 A...

Page 70: ...11 60V 500mA P311 60V 2A P312 60V 750mA 12V REG R314 10K R311 100 1 2W Q311 2SJ488 5V REG R514 39K Q512 2SA933S R513 10K R312 1K C315 10µF 50V R317 10K D312 1SS270A Q312 2SC1740S POWER CONTROL 12V SWITCH CN202 7P IC301 SHUNT REG 1 2 MB 85 BOARD CN001 SEE PAGE 4 37 1 2 3 4 5 6 7 8 9 10 05 A B C D E F HS 034SU BOARD 254 164 6 165 1 165 1 2 9 2 9 0 2 3 9 2 5 0 1 0 8 4 9 3 6 12 2 12 2 5 1 0 7 5 12 12 ...

Page 71: ...lect signal to DAC L and R 100 PB4 O DVD CD select H 44 1kHz L 48kHz 5 1 SYSTEM CONTROL PIN FUNCTION MB 85 BOARD IC202 Pin No Pin name I O Function 1 PB5 O Analog filter gain control 2 PB6 O VES gain control H VES 3 PB7 O Rear CH boost control H rear boost 4 VCC3 Power supply 5 CLK O CPU clock out 25 MHz 6 CS5 O Not used 7 CS4 O Chip select signal for ARP SERVO DSP and HGA 8 CS3 O Chip select sign...

Page 72: ...found but at a certain item that requires judg ment through a visual check to the result the following screen is displayed for the key entry Syscon Diagnosis Diag All Check No 2 Version 2 3 ROM Check Sum Check Sum xxxx Press NEXT Key to Continue Press PREV Key to Repeat _ For the ROM Check the check sum calculated by the Syscon is output and therefore you must compare it with the specified value f...

Page 73: ...d Data 0x9249 0x2942 0x4294 are written to the address 0x602 of RAM in the Servo DSP IC701 then read and checked 4 3 DSP Driver Test Test signal data DSP Driver Error Not detected Caution Do not conduct this test with a mechanical deck connected The maximum voltage is applied to the Servo Driver IC IC801 IC802 If mechanical deck is connected the motor and optics could be dam aged Disconnect mechan...

Page 74: ...bus then they are read and checked if they ac cord If the detail check was selected initially the data are written to all areas and read then the same test is conducted once again with the data where all bits are inverted between 1 and 0 If discord is detected faulty address written data and read data are displayed following the error code 11 and the test is suspended 6 AV Decoder 6 2 1930 RAM Dat...

Page 75: ...t detected 01 RAM write read data discord 02 Gate array NG 03 EEPROM NG 04 Flash memory clear error 05 Flash memory write error 06 Flash memory read data discord 08 ARP register read data discord 09 ARP RAM data bus error 10 ARP RAM address bus error 11 ARP RAM read data discord 12 Servo DSP NG 13 1930 SDRAM NG 14 ARP 1930 video NG 15 ARP 1930 audio NG 16 1910 UCODE download NG 17 System call erro...

Page 76: ...age to confirm whether discs other than SACD disc are adjusted is not displayed you can finish the adjustment if pressing the STOP button During adjustment of each disc the measurement for disc type judgment is made As automatic adjustment does not judge the disc type unlike conven tional models take care not to insert wrong type discs Also do not give a shock during adjustment 1 DVD SL single lay...

Page 77: ...llowing steps then adjusted values will be written to the EEPROM DVD Dual Layer Disc Adjustment Steps 1 Sled Tilt Reset 2 Disc Check Memory DL 3 Wait 500 msec 4 Set Disc Type DL 5 LD ON 6 Spdl Start 7 Wait 1 sec Layer 1 Adjust 8 Focus Servo ON 0 9 Auto Track Offset Adjust 10 Clva ON 11 Wait 500 msec 12 Tracking ON 13 Wait 500 msec 14 Sled ON 15 Check CLV Lock 16 Auto Loop Filter Offset Auto Focus ...

Page 78: ...rol and adjustment can be executed manually Drive Manual Operation Operation Menu 1 Disc type 2 Servo Control 3 Track Layer Jump 4 Manual Adjustment 5 Auto Adjustment 6 Memory Check 0 Disc Check Memory Exit Return In using the manual operation menu take care of the following points These commands do not provide protection thus requiring correct operation The sector address or time code field is di...

Page 79: ...isplay field will appear as shown below These values are displayed when PLL is locked Disc Type 1 Disc Type Auto Check 2 DVD SL 12 cm 3 DVD DL 12 cm 4 CD 12cm 5 SACD 12 cm 6 DVD SL 8 cm 7 DVD DL 8 cm 8 CD 8 cm 9 SACD 8 cm 0 Reset SLED TILT SA SI EMG 00 DVD SL 12 cm Display when DVD SL 12cm disc was selected Disc Type 1 Disc Type Auto Check 2 DVD SL 12 cm 3 DVD DL 12 cm 4 CD 12cm 5 SACD 12 cm 6 DVD...

Page 80: ...ange of 10 to 80 If extreme value such as 00 or FF is set adjustment will be faulty In such a case check for disc scratch or cable dis connection then perform adjustment again 6 6 MECHA AGING Mecha Aging Press OPEN key Abort STOP key On the Test Mode Menu screen selecting 3 executes the aging of mechanism First open the tray and load a disc Press the PLAY key and the aging will start When the tray...

Page 81: ...n made a request to seek nonexistent address 61 With a CD disc Syscon made a request to seek nonexistent address 62 With a CD disc Syscon made a request to seek nonexistent track No and index No 63 With a DVD disc seeking of target address failed 64 With a CD disc seeking of target address failed 65 With a CD disc seeking of target index failed 70 With a DVD disc physical information data could no...

Page 82: ...ECTION 7 ELECTRICAL ADJUSTMENTS DVP C650D C653D In making adjustment refer to 7 3 Adjustment Related Parts Arrangement Note During diagnostic check the characters and color bars can be seen only with the NTSC monitor Therefore for diag nostic check use the monitor that supports both NTSC and PAL modes This section describes procedures and instructions necessary for adjusting electrical circuits in...

Page 83: ... 0 1 Vp p Checking method 1 In the test mode initial menu 6 Video Level Adjustment set so that color bars are generated 2 Confirm that the S Y level is 1 0 0 1 Vp p Figure 7 2 3 Checking Component Video Output B Y MB 85 BOARD Purpose This checks component video output B Y If it is incorrect cor rect colors will not be displayed when connected to for instance projector Mode Video level adjustment i...

Page 84: ... 1 0 0 1 Vp p Figure 7 5 6 Checking S Video Output S C MB 85 BOARD Purpose This checks whether the S C satisfies the NTSC Standard If it is not correct the colors will be too dark or light Mode Video level adjustment in test mode Signal Color bars Test point CN005 pin 5 Instrument Oscilloscope Specification 286 50 mVp p Connection Checking method 1 Confirm that the S C burst is 286 50 mVp p Figure...

Page 85: ... 16 3 056 474 11 PANEL REAR E 17 A 6065 325 A AU 215 BOARD COMPLETE 18 A 6065 336 A CK 88 BOARD COMPLETE 19 1 468 372 11 POWER BLOCK HS 034SU US Canadian 19 1 468 372 21 POWER BLOCK HS 034SF E PX 20 3 957 819 01 FOOT 21 3 051 085 01 SPACER KGLS RT ROCKING CARD 22 3 051 059 01 PLATE BOTTOM 23 1 418 321 41 COMMANDER STANDARD RMT D112A 24 3 055 539 01 LID BATTERY CASE for RMT D112A 25 3 531 576 01 RI...

Page 86: ...TON POWER 63 3 056 540 01 BUTTON DISK SELECT 64 3 056 541 01 BUTTON NEXT 65 3 056 542 01 BUTTON JOG 66 X 3949 816 1 BUTTON ASSY CONTROL 67 3 056 544 01 BUTTON PLAY 68 3 051 069 01 UTTON EJECT 69 3 988 016 01 STICK CURSOR 70 1 418 097 11 ENCODER ROTARY JOG CURSOR BUTTON 71 4 045 250 01 DAMPER 72 A 6065 326 A FL 104 BOARD COMPLETE 73 1 791 201 11 CABLE FLEXIBLE FLAT FMF 37 74 A 6065 327 A FR 154 BOA...

Page 87: ... 293 01 SPRING RACK RELEASE 107 4 957 291 11 LEVER RACK RELEASE 108 4 957 868 01 SCREW PTPWH 2 6X20 109 X 4943 480 1 BRACKET ROLLER D ASSY 110 3 970 608 11 SUMITITE B3 BV 111 4 957 278 01 BEARING ROTARY A 112 X 3948 858 1 GEAR ROTARY ASSY 113 3 051 076 01 BELT RM 114 X 3948 857 1 BRACKET RM ASSY 115 3 056 530 01 TABLE ROTARY 116 3 051 063 01 GEAR DRIVE 117 3 325 697 01 WASHER 118 1 791 202 11 CABL...

Page 88: ...ON 157 4 957 285 01 LEVER SET 158 4 934 375 31 GEAR LOADING B 159 4 957 303 01 GEAR LOADING C 160 4 957 279 11 LEVER LOCK 161 4 957 281 01 SPRING LOCK LEVER 162 X 4943 478 1 BRACKET GEAR ASSY 163 1 466 996 21 ENCODER ROTARY LOADING 164 4 957 288 01 GEAR MAIN 165 4 957 283 01 WASHER 5 STOPPER 166 4 957 287 01 GEAR REV 167 4 957 286 11 GEAR U D 168 3 051 074 01 BRACKET CP 169 3 056 532 01 PULLEY CHU...

Page 89: ...3V C325 1 126 935 11 ELECT 470uF 20 6 3V C326 1 104 664 11 ELECT 47uF 20 16V C327 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C328 1 104 664 11 ELECT 47uF 20 16V C329 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C330 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C331 1 163 233 11 CERAMIC CHIP 18PF 5 50V C332 1 163 233 11 CERAMIC CHIP 18PF 5 50V C334 1 163 233 11 CERAMIC CHIP 18PF 5 50V C335 1 163 233 11 CERAMIC ...

Page 90: ... DAP202K D551 8 719 914 44 DIODE DAP202K D561 8 719 067 59 DIODE MAZ9120D0LS0 TX L D591 8 719 914 44 DIODE DAP202K EARTH TERMINAL ET301 1 537 738 21 TERMINAL EARTH ET302 1 537 738 21 TERMINAL EARTH FERRITE BEAD FB305 1 414 553 11 FERRITE 0uH FB306 1 414 553 11 FERRITE 0uH FB307 1 414 553 11 FERRITE 0uH FB308 1 414 553 11 FERRITE 0uH FB310 1 414 553 11 FERRITE 0uH FB311 1 414 553 11 FERRITE 0uH FB3...

Page 91: ...1 RES CHIP 100K 5 1 10W R316 1 216 097 91 RES CHIP 100K 5 1 10W R317 1 216 073 00 METAL CHIP 10K 5 1 10W R318 1 216 097 91 RES CHIP 100K 5 1 10W R319 1 216 097 91 RES CHIP 100K 5 1 10W R320 1 216 097 91 RES CHIP 100K 5 1 10W R321 1 216 073 00 METAL CHIP 10K 5 1 10W R322 1 216 073 00 METAL CHIP 10K 5 1 10W R323 1 216 021 00 METAL CHIP 68 5 1 10W R324 1 216 021 00 METAL CHIP 68 5 1 10W R325 1 216 02...

Page 92: ...ETAL CHIP 6 8K 5 1 10W R548 1 216 069 00 METAL CHIP 6 8K 5 1 10W R549 1 216 057 00 METAL CHIP 2 2K 5 1 10W R553 1 216 057 00 METAL CHIP 2 2K 5 1 10W R555 1 216 109 00 METAL CHIP 330K 5 1 10W R556 1 216 109 00 METAL CHIP 330K 5 1 10W R557 1 216 041 00 METAL CHIP 470 5 1 10W R558 1 216 041 00 METAL CHIP 470 5 1 10W R559 1 216 049 91 RES CHIP 1K 5 1 10W R560 1 216 025 91 RES CHIP 100 5 1 10W R561 1 2...

Page 93: ... 163 021 91 CERAMIC CHIP 0 01uF 10 50V C214 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C215 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C216 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C219 1 163 259 91 CERAMIC CHIP 220PF 5 50V C220 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C221 1 163 259 91 CERAMIC CHIP 220PF 5 50V C222 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C223 1 163 021 91 CERAMIC CHIP 0 01uF 10 50V C224 1...

Page 94: ...91 RES CHIP 100 5 1 10W R253 1 216 073 00 METAL CHIP 10K 5 1 10W R254 1 216 073 00 METAL CHIP 10K 5 1 10W R255 1 216 073 00 METAL CHIP 10K 5 1 10W R261 1 216 049 91 RES CHIP 1K 5 1 10W R262 1 216 049 91 RES CHIP 1K 5 1 10W R263 1 216 073 00 METAL CHIP 10K 5 1 10W R264 1 216 073 00 METAL CHIP 10K 5 1 10W R265 1 216 073 00 METAL CHIP 10K 5 1 10W R266 1 216 073 00 METAL CHIP 10K 5 1 10W R267 1 216 07...

Page 95: ...62 970 11 CERAMIC CHIP 0 01uF 10 25V C010 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C011 1 125 822 11 TANTALUM 10uF 20 10V C012 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C013 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C015 1 126 246 11 ELECT CHIP 220uF 20 4V C016 1 125 822 11 TANTALUM 10uF 20 10V C017 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C018 1 125 822 11 TANTALUM 10uF 20 10V C019 1 162 970 11 CERAMIC...

Page 96: ...P 0 1uF 10 16V C704 1 107 826 91 CERAMIC CHIP 0 1uF 10 16V C705 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C706 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C707 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C708 1 107 826 91 CERAMIC CHIP 0 1uF 10 16V C709 1 115 467 11 CERAMIC CHIP 0 22uF 10 10V C710 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C711 1 107 826 91 CERAMIC CHIP 0 1uF 10 16V C712 1 162 968 11 CERAMIC ...

Page 97: ...6 21 FERRITE 0uH FB033 1 469 116 21 FERRITE 0uH FB035 1 216 829 11 METAL CHIP 4 7K 5 1 16W FB037 1 216 829 11 METAL CHIP 4 7K 5 1 16W FB040 1 469 116 21 FERRITE 0uH FB043 1 500 283 11 INDUCTOR CHIP 0uH FB047 1 469 116 21 FERRITE 0uH FB048 1 500 283 11 INDUCTOR CHIP 0uH FB049 1 469 116 21 FERRITE 0uH FB050 1 500 283 11 INDUCTOR CHIP 0uH FB051 1 469 116 21 FERRITE 0uH FB052 1 500 283 11 INDUCTOR CHI...

Page 98: ... 0 5 1 16W R010 1 216 801 11 METAL CHIP 22 5 1 16W R014 1 216 801 11 METAL CHIP 22 5 1 16W R016 1 216 821 11 METAL CHIP 1K 5 1 16W R023 1 216 821 11 METAL CHIP 1K 5 1 16W R030 1 216 821 11 METAL CHIP 1K 5 1 16W R035 1 216 833 91 RES CHIP 10K 5 1 16W R036 1 216 821 11 METAL CHIP 1K 5 1 16W R037 1 216 825 11 METAL CHIP 2 2K 5 1 16W R040 1 216 864 11 METAL CHIP 0 5 1 16W R044 1 216 829 11 METAL CHIP ...

Page 99: ... CHIP 100 5 1 16W R642 1 216 809 11 METAL CHIP 100 5 1 16W R643 1 216 815 11 METAL CHIP 330 5 1 16W R647 1 216 833 91 RES CHIP 10K 5 1 16W R701 1 216 805 11 METAL CHIP 47 5 1 16W R702 1 216 817 11 METAL CHIP 470 5 1 16W R703 1 216 817 11 METAL CHIP 470 5 1 16W R704 1 216 817 11 METAL CHIP 470 5 1 16W R705 1 216 817 11 METAL CHIP 470 5 1 16W R706 1 216 821 11 METAL CHIP 1K 5 1 16W R707 1 216 844 11...

Page 100: ...7 11 ELECT 330uF 400V HS 034SF C110 9 884 583 01 ELECT 270uF 200V HS 034SU C114 1 107 967 11 ELECT 1uF 400V C211 1 111 090 11 ELECT 560uF 35V C212 1 111 090 11 ELECT 560uF 35V C213 1 126 947 11 ELECT 47uF 35V C301 1 126 960 11 ELECT 1uF 50V C311 1 111 090 11 ELECT 560uF 35V C313 1 126 942 11 ELECT 1000uF 25V C315 1 126 964 11 ELECT 10uF 50V C511 1 126 942 11 ELECT 1000uF 25V C512 1 126 947 11 ELEC...

Page 101: ... 779 00 ELECT CHIP 10uF 20 16V C007 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C008 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C009 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C010 1 107 826 91 CERAMIC CHIP 0 1uF 10 16V C011 1 162 919 11 CERAMIC CHIP 22PF 5 50V C012 1 124 779 00 ELECT CHIP 10uF 20 16V C013 1 162 919 11 CERAMIC CHIP 22PF 5 50V C014 1 162 919 11 CERAMIC CHIP 22PF 5 50V C015 1 162 919 11...

Page 102: ... E PX 12 1 790 155 11 CORD POWER US Canadian 13 1 500 386 11 FILTER CLAMP FERRITE CORE 70 1 418 097 11 ENCODER ROTARY JOG CURSOR BUTTON 73 1 791 201 11 CABLE FLEXIBLE FLAT FMF 37 118 1 791 202 11 CABLE FLEXIBLE FLAT FCS 4 163 1 466 996 21 ENCODER ROTARY LOADING 174 1 791 195 11 CABLE FLEXIBLE FLAT FTM 8 179 1 791 196 11 CABLE FLEXIBLE FLAT FTM 9 180 1 791 200 11 CABLE FLEXIBLE FLAT FMC 13 181 8 82...

Page 103: ... 156 DVP C650D C653D Sony Corporation Home VIDEO Company 9 921 730 11 99G0537 1 Printed in Japan 1999 7 Published by Quality Assurance Dept ...

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