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Sony CMT HPZ7, Service Manual

The Sony CMT HPZ7 offers a premium audio experience with its sleek design and superior sound quality. Enhance your music collection with this versatile system that brings together CD, MP3, and FM radio. To get the most out of your device, download the free Operating Instructions Manual from manualshive.com."

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104

HCD-HPZ7/HPZ9

Ref. No.

Part No.

Description

Remark

Ref. No.

Part No.

Description

Remark

< DIODE >

D701

8-719-109-92 DIODE   RD6.2ESB1

< IC >

IC701

8-759-598-69 IC   BA6956AN

< RESISTOR >

R701

1-249-415-11 CARBON

680

5%

1/4W

R702

1-247-807-31 CARBON

100

5%

1/4W

< SWITCH >

S701

1-762-951-21 SWITCH, PUSH (OUT)

S702

1-762-951-21 SWITCH, PUSH (CHUCK)

************************************************************

MOTOR LOD BOARD

****************

************************************************************

A-1147-894-A PANEL (1) BOARD, COMPLETE

************************

4-249-151-01 HOLDER, FL TUBE
4-249-984-01 FILTER (FL TUBE)

< CAPACITOR >

C805

1-124-261-00 ELECT

10uF

20%

50V

C820

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C821

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C822

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C823

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C824

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C825

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C826

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C827

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C828

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C829

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C830

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C831

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C832

1-126-964-11 ELECT

10uF

20%

50V

C833

1-107-826-11 CERAMIC CHIP

0.1uF

10%

16V

C834

1-162-971-11 CERAMIC CHIP

0.001uF

10%

50V

C835

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

C836

1-162-971-11 CERAMIC CHIP

0.001uF

10%

50V

C837

1-107-826-11 CERAMIC CHIP

0.1uF

10%

16V

C838

1-162-927-11 CERAMIC CHIP

100PF

5%

50V

< CONNECTOR >

CN802

1-564-704-11 PIN, CONNECTOR (SMALL TYPE) 2P

< DIODE >

D801

8-719-063-92 DIODE   SLR325MC-M-T31-NP (CD 

7

)

D802

8-719-063-92 DIODE   SLR325MC-M-T31-NP (TUNER/BAND)

D803

8-719-063-92 DIODE   SLR325MC-M-T31-NP (TAPE 

H

)

D804

8-719-063-91 DIODE   SLR325DC-P-T32 (DSGX)

D805

8-719-063-91 DIODE   SLR325DC-P-T32 (DISC1)

D806

8-719-063-91 DIODE   SLR325DC-P-T32 (DISC2)

D807

8-719-063-91 DIODE   SLR325DC-P-T32 (DISC3)

D808

8-719-063-91 DIODE   SLR325DC-P-T32 (DISC4)

D809

8-719-063-91 DIODE   SLR325DC-P-T32 (DISC5)

D811

8-719-063-93 DIODE   SLR325VC-N-T32 (STANDBY)

D814

8-719-063-79 DIODE   1N4002B

< FLUORESCENT INDICATOR TUBE >

FL701

1-519-808-21 INDICATOR TUBE, FLUORESCENT

< IC >

IC801

8-759-643-83 IC   uPD16315GB-3BS

IC802

6-600-446-01 IC   RPM7240-H18

< TRANSISTOR >

Q800

8-729-600-22 TRANSISTOR

2SA1235-F

Q805

8-729-027-43 TRANSISTOR

DTC114EKA-T146

Q806

8-729-027-43 TRANSISTOR

DTC114EKA-T146

Q807

8-729-027-43 TRANSISTOR

DTC114EKA-T146

Q808

8-729-027-43 TRANSISTOR

DTC114EKA-T146

Q809

8-729-027-43 TRANSISTOR

DTC114EKA-T146

Q811

8-729-027-43 TRANSISTOR

DTC114EKA-T146

< RESISTOR >

R801

1-216-813-11 METAL CHIP

220

5%

1/10W

R802

1-216-813-11 METAL CHIP

220

5%

1/10W

R803

1-216-813-11 METAL CHIP

220

5%

1/10W

R804

1-216-813-11 METAL CHIP

220

5%

1/10W

R805

1-216-817-11 METAL CHIP

470

5%

1/10W

R806

1-216-809-11 METAL CHIP

100

5%

1/10W

R807

1-216-813-11 METAL CHIP

220

5%

1/10W

R808

1-216-813-11 METAL CHIP

220

5%

1/10W

R809

1-216-817-11 METAL CHIP

470

5%

1/10W

R810

1-216-821-11 METAL CHIP

1K

5%

1/10W

R811

1-216-821-11 METAL CHIP

1K

5%

1/10W

R812

1-216-821-11 METAL CHIP

1K

5%

1/10W

R813

1-216-821-11 METAL CHIP

1K

5%

1/10W

R814

1-216-825-11 METAL CHIP

2.2K

5%

1/10W

R815

1-216-829-11 METAL CHIP

4.7K

5%

1/10W

R817

1-216-813-11 METAL CHIP

220

5%

1/10W

R818

1-216-813-11 METAL CHIP

220

5%

1/10W

R819

1-216-813-11 METAL CHIP

220

5%

1/10W

R820

1-216-813-11 METAL CHIP

220

5%

1/10W

R821

1-216-817-11 METAL CHIP

470

5%

1/10W

R822

1-216-809-11 METAL CHIP

100

5%

1/10W

R823

1-216-813-11 METAL CHIP

220

5%

1/10W

R824

1-216-813-11 METAL CHIP

220

5%

1/10W

R825

1-216-817-11 METAL CHIP

470

5%

1/10W

R826

1-216-821-11 METAL CHIP

1K

5%

1/10W

R827

1-216-821-11 METAL CHIP

1K

5%

1/10W

R828

1-216-821-11 METAL CHIP

1K

5%

1/10W

R829

1-216-821-11 METAL CHIP

1K

5%

1/10W

R830

1-216-825-11 METAL CHIP

2.2K

5%

1/10W

R831

1-216-829-11 METAL CHIP

4.7K

5%

1/10W

R832

1-216-833-11 METAL CHIP

10K

5%

1/10W

R845

1-216-809-11 METAL CHIP

100

5%

1/10W

R846

1-216-809-11 METAL CHIP

100

5%

1/10W

R847

1-216-809-11 METAL CHIP

100

5%

1/10W

PANEL (1)

MOTOR

MOTOR LOD

Ver. 1.4

Summary of Contents for CMT HPZ7

Page 1: ...PTOR FM 2 591 385 12 MANUAL INSTRUCTION ENGLISH EXCEPT HPZ7 KR MX HPZ9 KR 2 591 385 21 MANUAL INSTRUCTION FRENCH CND AEP SP2 2 591 385 32 MANUAL INSTRUCTION SPANISH AEP MX SP2 E51 AR 2 591 385 41 MANUAL INSTRUCTION GERMAN DUTCH AEP 2 591 385 51 MANUAL INSTRUCTION ITALIAN PORTUGUESE AEP 2 591 385 61 MANUAL INSTRUCTION SWEDISH DANISH FINNISH CET 2 591 385 71 MANUAL INSTRUCTION POLISH CZECH HUNGARIAN...

Page 2: ...p to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2005 03 New 1 1 2005 05 Addition of E model for CMT HPZ7 HPZ9 Addition of Australian model for CMT HPZ9 ...

Page 3: ... POWER OUTPUT AND TOTAL HARMONIC DISTORTION With 6 ohm loads both channels driven from 120 10 000 Hz rated 50 watts per channel minimum RMS power with no more than 10 total harmonic distortion from 250 milliwatts to rated output HCD HPZ9 North American model Continuous RMS power output reference 85 85 W 6 ohms at 1 kHz 10 THD Other models The following measured at AC 240 V AC 220 V or AC 120 V DIN...

Page 4: ... channel stereo Frequency response 50 13 000 Hz 3 dB using Sony TYPE I cassettes Tuner section FM stereo FM AM superheterodyne tuner FM tuner section Tuning range 87 5 108 0 MHz Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10 7 MHz AM tuner section Tuning range Pan American model 530 1 710 kHz with the tuning interval set at 10 kHz 531 1 710 kHz with the tuni...

Page 5: ... solder Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time Soldering irons using a temperature regulator should be set to about 350 C Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Strong viscosity Unleaded solder is more viscou s sticky less prone to flow than ordinar...

Page 6: ...ht 44 3 8 Assembling Of The Lever Sub Gear Back L 45 3 9 Assembling Of The Gear Sub Gear Pin Right 46 3 10 Assembling Of The Lever Sub Gear Back R 47 3 11 Assembling Of The Sub Gear Idler 48 3 12 Assembling Of The Sub Gear 2 Step 49 3 13 Confirming The Assembling Of The Arm Section 50 4 TEST MODE 51 5 MECHANICAL ADJUSTMENTS 53 6 ELECTRICAL ADJUSTMENTS 53 7 DIAGRAMS 55 7 1 Block Diagram MAIN Sectio...

Page 7: ... qk PLAY MODE qj 14 16 22 PUSH ENTER 8 15 17 REC PAUSE START record qf 22 Remote sensor 6 REPEAT qh 16 TUNER BAND wg 18 19 TUNING MODE qj 18 19 TUNE ql 18 19 VOLUME control 0 1 power 1 11 19 32 Z PUSH OPEN CLOSE tape open close 5 21 lj JL rewind fast forward go back go forward ql 14 21 23 select group w 14 22 x stop wa 12 19 22 TAPE H play wd 21 CD HS play wf 14 Z CD open close wj 13 21 List of bu...

Page 8: ...op 8 14 21 select group qs 14 16 go back go forward qg 12 14 23 24 tuning qg 18 ALPHABETICAL ORDER A E F Z BUTTON DESCRIPTIONS 4 5 6 7 8 9 wa 1 qs qf qd w ql qk qj qh qg qa 0 3 2 Use buttons on the remote for the operation 1 Press 1 to turn on the system 2 Press CLOCK TIMER SET 3 Press or repeatedly to set the hour 4 Press ENTER 5 Press or repeatedly to set the minute 6 Press ENTER The clock start...

Page 9: ... 12 TUNER DC FAN Page 14 2 9 AMP SECTION Page 12 2 10 AMP BOARD Page 13 2 8 MAIN BOARD Page 12 2 11 REAR PANEL SECTION Page 13 2 5 MECHANICAL DECK Page 10 2 3 OPTICAL PICK UP BLOCK Page 9 2 13 POWER BOARD Page 14 to DISASSEMBLY FLOW 2 2 14 CD MECHANISM DECK CDM82C Page 15 2 7 PANEL 1 2 BOARD Page 11 2 4 SIDE PLATE L R TOP PANEL SECTION Page 10 SET ...

Page 10: ...CK ROT SHORT RIGHT Page 23 2 28 SLIDER PUSH POPUP Page 25 2 27 LOD MOTOR Page 25 2 18 CD MECHANISM DECK SECTION Page 18 from DISASSEMBLY FLOW 1 2 29 ROTARY ENCODER Page 26 2 31 ELV MOTOR Page 28 2 30 ASSEMBLING OF THE ROTARY ENCODER Page 27 2 32 CHASSIS TOP CHASSIS BOTTOM Page 29 2 33 LEVER LOADING R LOADING L Page 30 2 34 DISC STOP LEVER Page 31 2 35 DRIVER BOARD Page 31 2 36 BD BOARD A Page 32 2...

Page 11: ...oating screw PTPWH M2 6 0 floating screw PTPWH M2 6 4 screw BTTP M2 6 7 screw BTTP M2 6 2 bottom cover plate qk optical pick up block qd insulator spring coil qa insulator spring coil 6 insulator spring coil 9 insulator spring coil qg insulator 5 BU stopper 8 BU stopper qh insulator qj insulator qf insulator 3 wire flat type 23p CN102 ...

Page 12: ...2 four screws BVTP3 8 1 three screws BVTP3 8 4 three screws BVTP3 8 7 screw BVTP3 8 qs mechanical deck 3 two screws BVTP2 6 8 2 shield board 9 AU TC board 1 three screws BVTP2 6 8 4 two screws BVTP2 6 8 5 screw BVTP2 6 8 0 screw BVTP2 6 8 6 connector CN301 7 wire flat type 7p 8 two hooks qa bracket CST HPZ7 AEP UK CET model Abbreviation CET East European and Russian model ...

Page 13: ...ctor CN308 3 CD lid 1 screw KTP3 8 2 screw KTP3 8 8 wire flat type 25p CN312 q front panel section 5 screw BVTP3 8 4 two screws BV 3 6 6 screw BV 3 6 4 twelve screws BVTP2 6 8 7 three screws BVTP2 6 8 6 PANEL 1 board 8 PANEL 2 board 1 knob VOL 2 ornament VOL 3 knob JOG 5 connector CN802 ...

Page 14: ...tor CN303 6 two screws BVTP3 8 5 screw BVTP3 8 qa MAIN board 8 wire flat type 21p CN311 1 wire flat type 11p CN313 9 wire flat type 11p CN305 3 connector CN314 2 connector CN306 q wire flat type 23p CN304 1 connector CN902 3 screw BVTP3 8 2 two screws BV2 6 10 4 AMP section ...

Page 15: ...1 2 screw BVTP3 8 8 AMP board 4 thermistor board 7 heat sink 3 Remove soldering from the two points 6 Remove soldering from the 15 points 5 wire flat type 11p CN601 1 connector CN905 3 rear panel section 2 three screws BVTP3 8 2 11 REAR PANEL SECTION ...

Page 16: ...14 HCD HPZ7 HPZ9 2 12 TUNER DC FAN 2 13 POWER BOARD 1 two screws BVTP3 8 3 two screws BVTP3 8 4 tuner 2 DC fan T901 2 POWER board 1 four screws BVTT4 6 ...

Page 17: ...N102 qa wire flat type 21p CN801 qd CD mechanism deck CDM82C clamp sub chassis Please attach connector as shown in a figure connector plate 3 sub chassis 6 screw BVTP2 6 8 7 screw BVTT3 6 4 screw BVTP2 6 8 8 plate 5 clamp 1 two screws BV 3 6 9 four screws BV 3 6 2 two screws BV 3 6 ...

Page 18: ...ON 3 four screws BTTPM 2 6 8 4 plate cover top 8 plate cam R 7 screw BTTPM 2 6 8 6 plate cam L 5 screw BTTPM 2 6 8 1 gear joint op 2 gear joint op shaft stock 2 two screws PTPWH 2 14 shock guard lower 4 shock guard lower 3 claw 1 two screws BTP 2 8 5 top ...

Page 19: ... of the arrow C 3 claw 6 arm section 5 Remove the arm section in the direction of the arrow D C D 1 gear joint op two shaft shaft stocks 8 gear joint op two shaft shaft stocks 2 loosen two screws 4 two claws 5 arm section 3 turn over the gear swing in the direction of the arrow 7 two screws 6 Push this portion with a finger in the direction of the arrow C gear swing PRECAUTION DURING ARM SECTION I...

Page 20: ...4 Remove the CD mechanism deck section in the direction of the arrow C 1 Turn over the pulley ELV motor in the direction of the arrow A pulley ELV motor 3 four claws plate cam L B C 2 Slide the CD mechanism deck section in the direction of the arrow B ...

Page 21: ...SLIDER ASSY 2 two screws M2 5 1 k tapping screw K2 6 8 3 cover R 4 sub gear idler 5 sub gear 2 step 0 sub slider assy 9 Remove the sub slider assy in the direction of the arrow 6 sub gear idler 7 sub gear idler 8 sub gear idler sub slider assy ...

Page 22: ...PZ7 HPZ9 2 20 ARM R 3 lever sub gear back R 2 SPR T sub gear back R 1 sub gear joint just front 4 two washers 5 5 5 gear sub gear pin right 6 gear stock rotary right 7 gear stock joint 9 arm R 8 two screws K2 5 ...

Page 23: ...screws BTTP M2 6 6 2 stock base A 3 gear stock sun 4 gear stock planet 2 22 LEVER SUB GEAR BACK L 1 screw K2 6 8 2 screw M2 5 3 cover L 7 lever sub gear back L 6 SPR T sub gear back L 5 gear stock joint shaft stock 4 sub gear joint just front UPPER SIDE ...

Page 24: ...22 HCD HPZ7 HPZ9 2 23 ARM L 1 two washers 5 5 4 arm L stock base B 2 gear sub gear pin right 3 gear stock rotary right 6 gear stock sun 5 gear stock planet UPPER SIDE UPPER SIDE ...

Page 25: ...G LEFT 4 gear stock rot long 3 gear stock rot short 1 two screws 2 6 long short 2 stock box L UPPER SIDE 2 25 GEAR STOCK ROT SHORT RIGHT 4 gear stock rot short 5 gear stock rot short 2 screw 1 7 1 two screws 2 6 3 stock box R UPPER SIDE short ...

Page 26: ... stocker 1 assy 3 Remove the stocker 1 assy in the direction of the arrow 5 stocker 2 assy 6 stocker 3 assy 7 stocker 4 assy 8 stocker 5 assy UPPER SIDE 2 claw 1 dowel UPPER SIDE Repeat the steps 1 to 1 when removing the part 2 3 4 and 5 of the stocker assy ...

Page 27: ...M2 6 8 3 three screws BTTP M2 6 8 8 LOD motor 5 two screws BTTP M2 6 8 7 LOD MOTOR board 4 belt MOT OP 6 Remove soldering from the two points 3 claw 4 Remove the slider push popup1 in the direction of the arrow 2 sub chassis assy L slider push popup 1 slider push popup 2 1 two screws BTTP M2 6 8 ...

Page 28: ...step tapping screw PWH2 6 qh rotary encoder 2 RELAY board 4 Rotate the ELV motor until the position for the hole on the chassis can be seen through the plate comR 3 Rotate the ELV motor in the direction of the arrow 6 gear pulley UD 8 gear geneva 2 0 gear geneva 1 qs gear encoder qf Remove soldering from the five points qg two claws plate com R ...

Page 29: ...PWH2 6 8 8 screw PTPWH2 6 8 qa Adjust phases 7 Adjust phases 6 gear geneva 1 5 gear encoder gear geneva 1 gear geneva 1 gear geneva 2 rotary encoder gear encoder qs screw PTPWH2 6 8 0 gear geneva 2 qh screw PTPWH2 6 8 qg gear pulley UD plate com R plate com L qd Align the plate com R and the chassis hole qf Align the plate com L and the chassis hole ...

Page 30: ...28 HCD HPZ7 HPZ9 2 31 ELV MOTOR UPPER SIDE 4 ELV MOTOR board 5 ELV motor 1 belt MOT UD 3 Remove soldering from the five points 2 two screws BTTP M2 6 8 belt MOT UD ...

Page 31: ...29 HCD HPZ7 HPZ9 2 32 CHASSIS TOP CHASSIS BOTTOM 1 screw BVTP2 6 8 4 three screws BVTP2 6 8 3 two screws P2 10 5 chassis top 2 lever CL UP2 7 chassis bottom 6 four screws P3 12 ...

Page 32: ...lign the horizontal position lever loading L Install the both levers so that they move symmetrically 3 two hooks 5 two hooks 4 lever loading L 6 lever loading R gear IDL G gear IDL H SPR T loading L SPR T loading R 1 2 PRECAUTION DURING LEVER LOADING R L INSTALLATION ...

Page 33: ...oles are aligned hole 1 gear cap 3 two claws 5 two hooks 6 disc stop lever disc stop lever 4 disc sensor lever 2 gear IDL L PRECAUTION DURING DISC STOP LEVER INSTALLATION 2 35 DRIVER BOARD 3 Remove soldering from the two points 2 three screws BVTP2 6 8 5 DRIVER board 4 motor pulley assy LOD 1 belt MOT ...

Page 34: ... BVTP2 6 8 4 BD A board 3 wire flat type 16 core CN102 2 37 OPTICAL PICK UP KSM 215DCP 1 two screws BVTP2 6 8 4 two floating screws PTPWH M2 6 5 two coil springs insulator 3 two coil springs insulator 6 two insulators 7 two insulators 8 optical pick up KSM 215DCP 2 two stoppers BU ...

Page 35: ...2 39 LEVER BU LOCK 4 floating screw PTPWH M2 6 5 floating screw PTPWH M2 6 3 SPR E 213 down holder 6 Remove the base unit in the direction of the arrow 1 screw BVTP2 6 8 2 lever CL UP2 4 three hooks 3 5 lever BU lock 1 gear cap 2 gear BU lock ...

Page 36: ... 9 DIR lever 5 gear IDL A q gear IDL B long 1 DIR spring 8 stopper 6 Loosen the screw 7 Hold the Release lever and change the direction 4 gear cap 2 41 GEAR IDL C 6 claw 1 gear IDL F 5 gear loading lever 2 two claws 4 three hooks 3 gear IDL D 7 gear IDL C ...

Page 37: ...35 HCD HPZ7 HPZ9 2 42 SPR E TAKO BACK 5 SPR E tako back 4 tension spring lower 1 four screws 2 5 3 four rubber rollers 2 four parasols two claws two claws rubber roller parasol ...

Page 38: ...gear tako second 4 gear tako second 4 four claws 2 four claws 5 Remove the plate push assy in the direction of the arrow 1 Remove the plate push assy in the direction of the arrow PRECAUTION DURING GEAR TAKO SECOND INSTALLATION gear tako second Adjust phases 5 Adjust phases plate push assy plate push assy ...

Page 39: ...PR P LOCK 3 lever lock 3 SPR P lock 1 SPR P lock 1 claw 2 lever lock 2 Hold the both ends of the SPSR P lock with two claws 4 Pick up the SPR P lock from the claw and hook it on the lever PRECAUTION DURING LEVER INSTALLATION ...

Page 40: ...2 3 13 CONFIRMING THE ASSEMBLING OF THE ARM SECTION Page 50 3 6 ASSEMBLING OF THE GEAR STOCK ROTARY LEFT Page 43 3 7 ASSEMBLING OF THE GEAR STOCK ROTARY RIGHT Page 44 3 9 ASSEMBLING OF THE GEAR SUB GEAR PIN RIGHT Page 46 3 10 ASSEMBLING OF THE LEVER SUB GEAR BACK R Page 47 3 11 ASSEMBLING OF THE SUB GEAR IDLER Page 48 3 12 ASSEMBLING OF THE SUB GEAR 2 STEP Page 49 3 3 ASSEMBLING OF THE GEAR STOCK ...

Page 41: ...ssy 5 tow claws 4 tow dowels 8 stocker 3 assy 9 stocker 4 assy 0 stocker 5 assy UPPER SIDE 1 Repeat the steps 4 to 6 when installing the part 2 3 4 and 5 of the stocker assy 1 Check the number on each stocker assy before assembling all the assys 3 2 ASSEMBLING OF THE STOCKER SECTION ...

Page 42: ...N DURING GEAR STOCK ROT SHORT INSTALLATION gear stock rot short gear stock rot short 5 Adjusting the two stockers 3 Adjusting the one stockers UPPER SIDE short Note Install the stock box R right after finishing the phase adjustment 1 Align the edges of the stockers Keep the position of the stockers until finishing installation of the gear stock rot short and the stock box R ...

Page 43: ...rs 7 stocker box L gear stock rot long gear stock rot short FRONT SIDE PRECAUTION DURING GEAR STOCK ROT SHORT STOCK ROT SHORT LONG INSTALLATION UPPER SIDE long short Note Install the stock box L right after finishing the phase adjustment 1 Align the edges of the stockers Keep the position of the stockers until finishing installation of the gear stock rot short and the stock box L ...

Page 44: ...stocker assy 1 to the stocker assy 5 2 Confirm that each claw contacts uniformly at the respective stop positions of the stocker assy 1 to the stocker assy 5 4 Confirm the stocker assys move smooth by sliding the stocker assys 1 to 5 STOCKER ASSY R SIDE STOCKER ASSY L SIDE UPPER SIDE FRONT SIDE FRONT SIDE UPPER SIDE 1 Slide the stocker assy in the direction of the arrow ...

Page 45: ... stock sun PRECAUTION DURING GEAR STOCK PLANET INSTALLATION 5 Position to adjust phases for the gear stock planet 3 Position to adjust phases for the gear stock sun 1 Align the edges of stockers and keep the position 0 Align the edges of stockers and keep the position 8 gear stock rotary left 4 gear stock planet 9 washer 5 5 The cut off curve should face to the front FRONT SIDE UPPER SIDE UPPER SI...

Page 46: ...r stock sun 2 Keep the position of the edges of the stockers and adjust phases FRONT SIDE 3 Check that these faces are positioned parallel to each other 1 Turn over the stocker assy in the direction of the arrow 9 two screws BTTP M2 6 6 8 stock base A 0 gear stock rotary right qa washers 5 5 The cut off curve should face to the front PRECAUTION DURING GEAR STOCK PLANET INSTALLATION UPPER SIDE ...

Page 47: ...left 4 washers 5 5 qa k tapping screw 2 6 8 0 screw M2 5 9 cover L 7 lever sub gear back L 8 SPR T sub gear back L SPR T sub gear back L gear stock rotary left sub gear joint just front 6 lever joint just front gear sub gear pin left 5 gear stock joint shaft stock lever sub gear back L PRECAUTION DURING SPR T SUB GEAR BACK L INSTALLATION PRECAUTION DURING GEAR SUB GEAR PIN LEFT INSTALLATION UPPER ...

Page 48: ...in the direction of the arrow 2 Remove the arm R in the direction of the arrow 4 two screws 2 5 3 two dowels 6 Adjust phases gear sub gear pin right gear stock rotary right gear stock joint 7 washer 5 5 5 gear sub gear pin right PRECAUTION DURING GEAR SUB GEAR PIN RIGHT INSTALLATION UPPER SIDE ...

Page 49: ...ar back R gear sub gear pin right claw 2 gear stock joint 1 sub joint just front Note Put the driver on the bottom of the other side of the gear and push the gear stock joint into it Confirm it is attached securely 4 lever sub gear back R 5 SPR T sub gear back R 3 claw PRECAUTION DURING SPR T SUB GEAR BACK R INSTALLATION ...

Page 50: ...assy in the direction of the arrow A until it stops 4 Position to adjust phases for the sub gear idler 5 three sub gears idler A Note The side which has a pattern is the bottom No need of phase adjustment Note The side which has a pattern is the bottom 2 The place that the sub slider assy stops outside of this ...

Page 51: ...ar 2 step gear sub gear pin right gear sub gear pin right 5 two screws M2 5 6 arm section 4 k tapping screw 2 6 8 3 cover R PRECAUTION DURING SUB GEAR 2 STEP INSTALLATION hole hole hole sub gear 2 step 2 Align the sub gear 2 step and the gear sub gear pin right hole ...

Page 52: ...the sub slider assy into the end of the arm R 3 Check point 2 All the stocker assy is standing 6 Check point 3 Two parts of the stopper touch the stock base B stock base B Note If the two parts of the stopper do not touch the stock base B when the sub slider assy is pushed to the end the phases are not correctly adjusted Reassemble the assy UPPER SIDE 2 Check point 1 The smooth movement of this pa...

Page 53: ...ions are displayed on the fluorescent indicator tube in the same order of version display 11 To release this mode press three keys in the same manner as step 2 or disconnect the power cord COLD RESET The cold reset clears all data including preset data stored in the RAM to initial conditions Execute this mode when returning the set to the customer Procedure 1 Press the I 1 key to turn the power ON...

Page 54: ...L keys to change over display of error history CD SERVO TEST MODE This mode used to check operation of optical pick up Procedure 1 Press the I 1 key to turn the power ON 2 Press the FUNCTION key to select CD 3 Press three keys of ILLUMINATION DSGX and DISC 4 si multaneously 4 To release this mode press the I 1 key CD POWER MANAGE This mode is for switch the CD power supply on off Even if this stat...

Page 55: ...good wrong HEADPHONE board PHONES jack J321 Precaution 1 Clean the following parts with a denatured alcohol moistened swab record playback head pinch roller erase head rubber belts capstan idlers 2 Demagnetize the record playback head with a head demagnetizer Do not bring the head magnetizer close to the erase head 3 Do not use a magnetized screwdriver for the adjustments 4 After the adjustments a...

Page 56: ...hape in the center of the waveform can be clearly distinguished VOLT DIV 200 mV TIME DIV 500 ns level 0 9 0 4 Vp p TP VC TP RFACI IC201 BD Board Conductor Side CD SECTION Note 1 CD Block is basically constructed to operate without adjustment 2 Use YEDS 18 disc 3 702 101 01 unless otherwise indicated 3 Use an oscilloscope with more than 10 MΩ impedance 4 Clean the object lens by an applicator with ...

Page 57: ...n model SECTION 7 DIAGRAMS AMP board PANEL 1 board PANEL 2 board HEADPHONE board ANALOG IN board POWER board AU TC board SHIELD board HPZ7 AEP UK CET model only MAIN board SW DISC board SW board B SW board D SW board A ELV MOTOR board MOTOR board BD board RELAY board MOTOR LOD board ...

Page 58: ...ian model CET East European and Russian model E51 Chilean and Peruvian model KR Korea model MX Mexican model SP Singapore model TW Taiwan model For Printed Wiring Boards Note X parts extracted from the component side Y parts extracted from the conductor side f internal component Pattern from the side which enables seeing Indication of transistor THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SC...

Page 59: ...11 AC DET IC602 OVERLOAD DET Q609 611 DC DET Q502 R CH R CH RY301 L R TM301 MUTE MUTE CONTROL STB CONTROL SWITCH AC4 Q608 Q604 OVERHEAT DET Q607 THP822 Q501 602 Q603 ACDET MUTE CONTROL OPTICAL CD MUTE Q102 317 318 J302 DOUT TUNER L TUNER R CLK CE TUNED STEREO RDS DATA RDS CLK CLK CE TUNED STEREO RDS DATA RDS INT BIAS OSC Q321 Q306 307 9V R CH L R HRP1 HRP2 HE1 DECK SWITCH Q322 Q323 T301 SWITCH PB ...

Page 60: ...CN S701 OUT S702 CHUCK S811 OPEN S821 LOD POSITION CLOSE S831 PUSH CLOSE S841 8cm S851 12cm S881 ELV OPTICAL PICK UP BLOCK AUTOMATIC POWER CONTROL Q321 1 7V 3 3V LD GND FOCUS COIL F F T T TRACKING COIL IC402 S201 X202 16 9344MHz 3 3V SL SP MOTOR DRIVER IC201 RF AMP DSP MP3 16 7 15 17 18 VR PD 19 20 21 22 5 30 3 24 MUTE CH2OUTF CH1FIN CH1RIN CH2FIN CH3FIN OPIN CH2OUTR CH1OUTR CH1OUTF CH4OUTF CH4OUT...

Page 61: ... PUSH ENCODER S721 725 88 VOL A 89 VOL B S803 F902 D902 905 D910 Q901 903 IC304 9V REG FL 30V VF FL AC D906 909 D916 ACDET D912 915 30V REG Q805 809 LED DRIVE LED DRIVE Q800 LED DRIVE Q811 D801 CD FL701 FLUORESCENT INDICATOR TUBE TUNER D802 D803 TAPE D804 D811 D805 809 DSGX 9V 1 3 IC305 7V REG Q319 320 RELAY DRIVE 7V 1 3 IC307 4V REG 4V 1 3 IC310 10V REG 10V 1 3 FL LED DRIVER IC801 4V T902 SUB TRA...

Page 62: ...R326 M401 SPINDLE M402 SLED S201 LIMIT C259 R257 C258 C260 C261 R258 R259 C208 R101 R265 R266 R267 C264 C265 R278 C111 C133 C214 R270 C221 C292 C291 R292 R291 C217 C132 C131 C218 C224 R451 R102 R103 R104 R105 R269 R107 R108 R110 R111 R279 C451 C256 C251 C252 C254 C253 R254 R255 R252 R253 CN301 C213 C222 C405 R113 C404 R452 C112 C452 R275 R277 C103 R112 C301 C302 C303 C273 R268 C113 CN102 C230 R250...

Page 63: ... C267 C218 C291 C292 C217 C202 C131 R401 C401 C302 C303 C322 C321 R323 TP1 TP2 R452 C451 C452 R421 C404 IC201 R202 R207 C226 R201 X202 R272 C265 R249 C210 R256 C257 C323 Q321 C424 R423 R279 C405 M402 M401 IC402 R114 IC202 C227 S201 TP C230 TP 10k 0 1 TEI 0 1 100k 0 1 100 0 1 1M 470 100 220p 22k 100 100 100 100 100 100 100 100 100 100 1k 1k FEI 0 1 0 1 0 0 10k 10k 1M 10k 2 2 2 2 1000p 23P 470k 16P ...

Page 64: ...01 IC701 M M C711 S701 TP702 TP701 R702 R701 D701 C705 CN701 S702 MOTOR BOARD 1 688 337 M701 LOADING M B CHUCK OUT 1 9 MAIN BOARD CN311 Page 66 MAIN BOARD CN303 Page 66 1 2 A B C D E F G H 3 4 5 6 7 8 9 10 11 LOD POSITION CLOSE OPEN PUSH CLOSE LOADING DISC 1 DISC 2 DISC 4 DISC 3 DISC 5 DISC 1 ELV ELV 12cm RELAY BOARD SW DISC BOARD J 1 862 340 ...

Page 65: ...811 C821 M871 CN871 M881 S881 CN881 TP702 TP701 R701 R702 IC701 D701 C705 C711 M701 S702 S701 CN861 S861 S862 S863 S864 S865 S866 CN802 CN805 CN804 CN811 S811 S831 S821 CN821 CN808 CN801 CN807 CN851 CN701 S851 47 16V 4 7k 10k 4 7k 22k 4 7k 47k 4 7k 10k 4 7k 22k 4 7k 47k 100 BA6956AN 0 01 100 BA6956AN 0 01 470 470 MTZJ T 77 6 2A MTZJ T 77 5 1A 100 16V 2P 5P GND SW5 680 100 BA6956AN MTZJ T 77 6 2A 0...

Page 66: ...d solder Semiconductor Location Ref No Location D318 B 2 D331 E 2 IC302 D 3 Q101 C 2 Q103 C 2 Q104 C 2 Q201 B 2 Q203 C 2 Q204 C 2 Q306 C 2 Q307 C 3 Q321 B 1 Q322 B 2 Q323 C 3 IC302 X D331 CN318 23 1 E E 1 2 A B C D E F 3 4 5 C MAIN BOARD CN307 Page 66 TAPE MECHANISM DECK 7 1 CN301 ERACE R CH REC PB L CH HEAD REC PB ERASE R R ...

Page 67: ...C381 C204 C211 C212 C112 C113 C104 C111 C110 R326 C375 R329 R328 C371 C372 C385 CN316 CN318 C383 47k 10 50V 10 50V 100k 47k 2 2k 2 2k 1k 4 7k 1k 4 7k 4 7k 100k 220k 470k 100k 220k 4 7k 470k 22k 10k 47k 1 50V 2SA1235 4 7 2 2k KTC3205Y A 100 100 1N4002B BAIS OSC 22 0 0047 50V 0 01 50V 0 0047 50V 1k 1k 10 50V 1 50V 10 50V 47 35V 10 50V BD3402AKS2 47k 47k 22k 22k 2 2k DTC343TK T 146 DTC343TK T 146 DTC...

Page 68: ...Q314 C 5 Q315 B 9 Q316 B 9 Q317 D 7 Q318 D 7 Q319 B 7 Q320 B 7 Ver 1 1 IC306 IC309 IC307 IC304 IC310 IC305 IC308 1 2 A B C D E F G 3 4 5 6 7 8 9 10 11 C AU TC BOARD CN318 Page 64 I PANEL 1 BOARD CN801 Page 70 D ANALOG IN BOARD CN805 Page 72 E J HEADPHONE BOARD CN804 Page 72 RELAY BOARD CN801 Page 62 B MOTOR BOARD CN701 Page 62 A BD BOARD CN102 Page 60 ANTENNA TUNER UNIT CD DIGITAL OUT G AMP BOARD ...

Page 69: ...330 X301 C302 C303 C388 C301 C304 C305 R307 R308 C310 CN314 CN313 CN306 CN309 CN302 R452 R451 CN312 CN311 J302 CN304 CN303 R401 R402 CN307 CN308 C329 C314 C308 C307 C354 C357 C238 C138 TA7809S 47k 4 7k 10k 0 0 0 0 KTA1273Y AT 1k 47k 1k 0 1 25V F 47k 10k 10k 4 7k MC2838 MC2838 MC2838 TA7807S MC2838 0 01 25V 0 01 25V 1SS355 1SS355 RT1N141C TP 1 RT1N241C TP 1 RT1N144C TP 1 470 10V 1SS355 MC2840 TA780...

Page 70: ...8 B 3 D609 B 3 D610 E 2 D612 E 2 D901 C 2 IC601 C 6 IC602 E 3 Q501 B 5 Q502 D 6 Q551 A 5 Q552 D 5 Q602 B 4 Q603 B 4 Q604 B 5 Q605 E 4 Q606 E 4 Q607 B 3 Q608 B 3 Q609 E 2 Q610 E 2 Q611 D 2 E E E E E 1 6 1 3 6 4 E E E HPZ9 HPZ9 E AEP UK CET KR AEP UK CET KR E E E E E 1 2 10 1 F MAIN BOARD CN309 Page 66 G MAIN BOARD CN313 Page 66 L POWER BOARD CN902 Page 74 IC602 IC601 1 2 A B C D E F 3 4 5 6 7 8 Ver...

Page 71: ... C614 C615 CN601 C603 C505 C555 R558 R508 C617 Q602 Q603 IC601 Q604 C619 C618 Q609 Q608 Q607 Q610 CN603 CN602 1 1 4W FR 100 10V 100 10V 10 50V 4 7k 10 50V 1 1 4W FR 2 2 50V 0 1 50V M 0 1 50V M 10 50V 10 50V 10 50V 220k 2 2k 10k 22 50V 22 50V 2 2k 2 2k 0 22 50V 0 22 50V 0 1 25V F 1k 1k 22k 10k 1k 1k 10k 47k 10k 47k 1k 10k 4 7k 1k 10k 4 7k 100k 100k 10 1 2W 10 1 2W 10k 1k 470k 100k 22k 100 100 47k 4...

Page 72: ...806 G 5 D807 G 4 D808 G 3 D809 G 2 D811 B 7 D814 D 4 IC801 B 2 IC802 B 4 Q800 E 5 Q805 G 3 Q806 G 3 Q807 G 2 Q808 G 2 Q809 G 2 Q811 D 6 IC801 IC802 1 2 A B C D E F G H 3 4 5 6 7 1 1 3 5 41 45 E E E E E 1 2 E 1 25 E FL701 FLUORESCENT INDICATOR TUBE STANDBY DISC 5 DSGX TUNER TUNE CD TAPE FUNCTION CANCEL DISC 4 DISC SKIP EX CHANGE PUSH ENTER VOLUME DISC 1 DISC 3 K PANEL 2 BOARD CN803 Page 72 I MAIN B...

Page 73: ...C836 R859 R862 10 50V 0 1 16V B 220 SLR325VC N T32 RED 100 100k 100 100 100 100 100 100 100 100 10k 4 7k 2 2k 1k 1k 1k 1k 470 470 220 220 1k 1k 1k 220 220 100 220 220 100k 470k 100 220 470 100 220 220 470 1k 2 2k 4 7k 1k 100 0 0 100p 100p 100p 100p 100p 100p 100p 100p 100p 100p 0 1 100p JR JR 1k 10k 2SA1235 220 220 SLR325MC M T31 GREEN SLR325MC M T31 GREEN SLR325MC M T31 GREEN HNA 12SS34T SLR325YC...

Page 74: ...PHONE SECTION See page 55 for Circuit Boards Location Uses unleaded solder 1 2 A B C D E 3 4 5 6 E MAIN BOARD CN302 Page 66 D MAIN BOARD CN308 Page 66 i ANALOG IN ILLUMINATION CD SYNC REC PAUSE START REPEAT FM MODE PLAY MODE TUNING MODE K PANEL 1 BOARD CN803 Page 70 ...

Page 75: ...R232 R233 R132 FB221 FB321 D812 R834 S721 S722 S723 S724 S725 C136 C236 JR005 C101 C201 FB101 FB201 FB301 CN805 CN803 CN804 J321 FB121 J301 220p 50V B 220p 50V B 470p 50V B 470p 50V B 1k 470 470 220 220 220 100 220 220 47k 1k 47k 0 0 MC2840 220 EVQ11L05R EVQ11L05R EVQ11L05R EVQ11L05R EVQ11L05R 0 01 50V 0 01 50V 0 10 50V 10 50V 0UH 0UH 0UH 3P 2P 4P 0 ...

Page 76: ...15 B 2 D916 H 3 D917 G 4 D918 G 6 D919 G 5 Q901 G 5 Q902 G 5 Q903 G 5 1 2 A B C D E F G H I 3 4 5 6 7 E 11 1 E E H MAIN BOARD CN314 Page 66 L AMP BOARD CN602 Page 68 AEP UK CET KR AR AEP UK CET KR AR AUS US CND MX TW SP E51 US CND MX TW SP E51 AC IN US CND T901 POWER TRANSFORMER NOT REPLACEABLE BULT IN TRANSFORMER 1 10 T902 SUB TRANSFORMER SP E51 SP E51 SP E51 S901 VOLTAGE SELECTOR 240V 220V 120V ...

Page 77: ... D915 FH913 FH923 FH901 FH902 FH911 FH912 CN902 CN901 JW901 JW904 JW906 JW907 T902 JW913 R912 R906 C910 C915 C920 R914 D919 Q901 R903 C921 R915 R904 C911 C912 F901 F902 JW911 F903 JW902 Q903 Q902 C922 R908 T901 CN905 MC2838 2 2 1 4W 100k 47k 10k 100 100 0 01 50V F 0 01 50V F 1SS355 POWER RELAY 1k 1k 1000 16V ELEC 10 50V 10 50V 0 01 250V 0 1 50V 0 1 50V UDZTE 17 33B UDZTE 17 5 1B 3300 25V 1N4002B 1...

Page 78: ... 2 3 4 5 6 7 8 9 10 11 12 PRE DRIVER IC CH2 BIAS CIRCUIT VCC VP VCC VP CH1 OUT CH2 OUT PRE SUB GND CH1 IN CH1 NF ST BY CH2 NF CH2 IN C4 C2 C1 C3 TR4 TR6 TR3 TR2 TR5 TR1 R5 R6 R1 R2 R3 R4 R7 R8 SUB 1 2 3 OCP VP OUT OVER LOAD DETECT DC DETECT 4 CT 5 GND 6 VCC AMP Board Waveforms MAIN Board 1 IC306 qa XCOUT 50 mV DIV 20 µs DIV 2 IC306 qd XOUT 63 6 ns 1 7 Vp p 50 mV DIV 20 ns DIV 31 25 µs 1 4 Vp p AU ...

Page 79: ... 29 NC 30 NC 20 VDD 21 GND 22 VCC 23 NC 24 FILTER 32 VOLOUT2 25 NC 26 NC BUFFER MIX 31 NC 38 VIN2 37 TONE OUT1 48 NC 63 C1 62 B2 61 B1 60 A2 59 A1 45 NC 44 BNF1 42 BOUT2 41 BNF2 39 TONE OUT2 40 NC 47 NC 46 NC 43 BOUT1 58 NC 56 NC 55 NC 57 NC INPUT SELECT 54 LINEOUT1 53 LINEOUT2 52 NC 51 NC 49 TNF2 50 TNF1 TONE CONTROL TONE CONTROL ATT RELAY Board IC801 IC811 BA6956AN MOTOR Board IC701 BA6956AN 1 2...

Page 80: ...mory 24 bits x 12 words Key data memory 2 x 16 bits Command decoder segment driver Grid driver Multiplexed driver 39 40 41 42 43 44 LED1 LED2 LED3 LED4 OSC DOUT DIN CLK STB KEY1 KEY2 VSS VDD SEG1 KS1 SEG2 KS2 SEG3 KS3 SEG4 KS4 SEG5 KS5 SEG6 KS6 SEG7 KS7 SEG8 KS8 SEG9 KS9 SEG10 KS10 SEG20 GRID9 SEG21 GRID8 SEG22 GRID7 SEG23 GRID6 SEG24 GRID5 GRID4 GRID3 GRID2 GRID1 VDD VSS SEG11 KS11 SEG12 KS12 SEG...

Page 81: ...rnal digital ground 19 SVDD Power supply 2 5V 20 SENS O SENS output to the system controller 21 WFCK O WFCK output Not used 22 XUGF O XUGF output Not used 23 XPCK O XPCK output Not used 24 GFS O GFS output Not used 25 C2PO O C2PO output Not used 26 SCOR O High output when the subcode sync S0 or S1 is detected 27 VDD Power supply 2 5V 28 COUT I O Track number count signal input output Not used 29 S...

Page 82: ...AVSS4 Analog ground 70 RFACO O RFAC signal output 71 RFACI I RFAC signal input or EFM signal input 72 AVDD3 Analog power supply 3 3V 73 BIAS I Asymmetry circuit constant current input 74 ASYI I Asymmetry comparator voltage input 75 ASYO O EFM full swing output Low VSS High VDD 76 VPCO O Wide band EFM PLL charge pump output 77 VCTL I Wide band EFM PLL VCO2 control voltage input 78 AVSS3 Analog grou...

Page 83: ... 105 PLLVDD Power supply 2 5V 106 PLLVSS Internal digital ground 107 XVSS Internal digital ground 108 XTAO O Crystal oscillation circuit output 109 XTAI I Crystal oscillation circuit input 110 XVDD Master clock power supply 2 5V 111 AVDD1 Analog power supply 3 3V 112 AOUT1 O Lch analog output 113 VREFL O Lch reference voltage 114 AVSS1 Analog ground 115 AVSS2 Analog ground 116 VREFR O Rch referenc...

Page 84: ...to the RF AMP 23 CD XLT O Latch pulse signal output to the RF AMP 24 MP3 ACK I Acknowledge signal input from the MP3 decoder 25 MP3 XLAT O Serial data latch pulse output to the MP3 decoder 26 MP3 REQ O Data transfer request signal output to the MP3 decoder 27 MP3 IREQ I Data transfer request signal input from the MP3 decoder 28 MP3 STB O Standby signal output to the MP3 decoder 29 IIC CLK I O IIC ...

Page 85: ...1 AMP CLK O Serial data transfer clock signal output to the sound processor 72 STBY RELAY O Relay drive signal output for main power supply H power on 73 SW POWER O Sub power block on off control signal output terminal Not used 74 KEY WAKE UP I System wake up signal input terminal in the standby status 75 ST TUNED I Tuning detection signal input from the tuner unit L tuned 76 ST CE O Chip enable s...

Page 86: ... TOP 6 4 231 836 01 SPRING HEART CAM A 7 4 231 824 01 CAM A HEART 8 3 047 468 01 DAMPER 9 2 587 384 01 SPRING CASSETTE 10 1 796 352 61 DECK MECHANICAL CMAL5Z225A 11 A 1106 769 A AU TC BOARD COMPLETE AEP UK CET 11 A 1107 064 A AU TC BOARD COMPLETE US CND 11 A 1107 860 A AU TC BOARD COMPLETE MX TW SP E51 AR AUS 11 A 1110 390 A AU TC BOARD COMPLETE KR 12 2 584 893 01 PLATE R SIDE 13 3 252 829 01 SCRE...

Page 87: ...6 2 584 881 02 BUTTON POWER 57 X 2055 055 1 BUTTON FUNCTION ASSY 58 2 584 888 01 BUTTON REC 59 A 1107 052 A PANEL 1 BOARD COMPLETE 60 3 254 151 01 SCREW B2 6 P TAPPING 61 A 1107 053 A PANEL 2 BOARD COMPLETE 62 A 1107 055 A ANALOG IN BOARD COMPLETE 63 X 2050 998 2 BUTTON DISC ASSY 64 1 866 037 11 PWB HP HOLDER 65 1 866 038 11 PWB LINE IN HOLDER 8 2 FRONT PANEL SECTION not supplied not supplied 56 5...

Page 88: ...R 106 1 787 319 11 FAN DC 0107 1 830 188 11 CORD POWER HPZ7 AEP UK CET 0107 1 830 190 11 CORD POWER HPZ7 CND HPZ9 108 3 703 244 00 BUSHING 2104 CORD EXCEPT MX 108 3 703 571 12 BUSHING S 4516 CORD MX 109 1 693 684 11 TUNER FM AM US CND 109 1 693 685 11 TUNER FM AM MX TW SP E51 AR AUS 109 1 693 686 11 TUNER FM AM AEP UK CET 109 1 693 687 11 TUNER FM AM KR 110 1 828 963 11 WIRE FLAT TYPE 11 CORE 111 ...

Page 89: ...02 1 533 452 12 FUSE GLASS TUBE DIA 5 4A 125V HPZ7 CND 0F902 1 533 454 12 FUSE GLASS TUBE DIA 5 6 3A 125V HPZ9 US CND 0F902 1 533 472 12 FUSE GLASS TUBE DIA 5 5A 250V HPZ9 KR SP E51 AR AUS 0F903 1 533 451 12 FUSE GLASS TUBE DIA 5 3 15A 125V HPZ7 CND 0F903 1 533 454 12 FUSE GLASS TUBE DIA 5 6 3A 125V US CND 0F903 1 533 468 12 FUSE GLASS TUBE DIA 5 2A 250V HPZ7 MX TW SP 0F903 1 533 469 12 FUSE GLASS...

Page 90: ...04 4 253 811 01 PTPWH 2X14 705 4 255 299 01 WASHER DIA 3 5 706 4 908 618 42 SCREW BTP 2X8 8 4 CD MECHANISM DECK SECTION 1 CDM82C 706 703 701 not supplied not supplied 701 701 702 705 704 702 CD mechanism deck section 2 3 4 CDM82C CD mechanism deck section 5 6 CDM82C CD mechanism deck section 7 8 9 CDM82C base unit section BU F1BD83A not supplied not supplied not supplied ...

Page 91: ...R STOCK PLANET 759 4 252 802 01 GEAR STOCK SUN 760 4 252 816 01 LEVER LOCK R 761 4 252 810 01 ARM R 762 A 1060 629 A SLIDER ASSY SUB 763 4 252 808 01 BASE A STOCK 764 4 253 564 01 SCREW 1 7 765 4 252 818 01 SPRING STOCK LOCK R 766 4 218 253 62 SCREW M2 6 BTTP 767 2 021 898 02 SPR T SUB GEAR BACK R Ref No Part No Description Remark Ref No Part No Description Remark 765 751 763 760 762 761 754 754 7...

Page 92: ...2 021 250 01 WASHER 5 5 809 4 255 340 02 SPR T SUB GEAR BACK L 810 4 252 819 01 GEAR JOINT JUST FRONT SUB 811 4 985 672 01 SCREW PTPWH M2 6 FLOATING 812 4 252 809 03 ARM L 813 4 252 806 01 GEAR STOCK JOINT 814 4 252 826 01 COVER L 815 2 641 430 31 SCREW 2 6 K TAPPING 816 4 253 344 01 SCREW 2 Ref No Part No Description Remark Ref No Part No Description Remark 802 803 805 804 808 808 814 811 807 809...

Page 93: ...3 ASSY 855 4 252 798 05 BOX L STOCK 856 4 253 344 01 SCREW 2 857 A 1060 627 A STOCKER 2 ASSY 858 A 1060 628 A STOCKER 1 ASSY 859 4 252 801 01 GEAR STOCK LOT LONG 860 4 252 799 04 BOX R STOCK 861 2 149 046 01 SCREW 1 7 BOX STEP TAPPING Ref No Part No Description Remark Ref No Part No Description Remark 859 854 852 860 856 853 853 858 857 853 856 861 855 UPPER SIDE 851 not supplied ...

Page 94: ... 883 01 BELT MOT UD 954 4 218 253 62 SCREW M2 6 BTTP 955 4 218 253 31 SCREW M2 6 BTTP 956 4 252 866 01 BELT MOT OP 957 4 252 828 05 CHASSIS L SUB 958 A 1092 131 A SW DISC BOARD COMPLETE 959 4 252 884 01 ROLLER 960 4 239 618 02 SCREW PWH 2X6 STEP TAPPING M871 A 1060 630 A MOTOR ASSY LOD M881 A 1060 630 A MOTOR ASSY ELV Ref No Part No Description Remark Ref No Part No Description Remark 8 8 CD MECHA...

Page 95: ... 1001 4 239 618 02 SCREW PWH 2X6 STEP TAPPING 1002 4 218 253 62 SCREW M2 6 BTTP 1003 A 1119 164 A RELAY BOARD COMPLETE S881 1 478 706 11 ENCODER ROTARY 1 7 685 902 21 SCREW PTPWH 2 6X8 TYPE2 Ref No Part No Description Remark Ref No Part No Description Remark 8 9 CD MECHANISM DECK SECTION 6 CDM82C ...

Page 96: ...DL F 1056 4 245 644 01 GEAR IDL D 1057 4 252 895 01 SPR T LOCK 1058 4 246 203 01 LEVER RELEASE 1059 4 245 630 01 LEVER SW 1060 3 087 053 01 BVTP2 6 3CR 1061 4 245 639 01 LEVER CL UP2 1062 A 4751 507 A MOTOR BOARD COMPLETE 1063 4 253 344 01 SCREW 2 1064 4 252 904 01 PARASOL 1065 4 252 908 01 ROLLER RUBBER 1066 4 252 903 01 SPRING LOWER TENSION 1067 4 252 898 01 SPR E TAKO BACK 1068 4 252 899 01 SPR...

Page 97: ...45 631 11 SPT T LOADING R 1109 4 245 650 01 GEAR IDL J 1110 4 245 651 11 GEAR IDL L 1111 4 245 640 01 GEAR CAP 1112 1 452 925 21 MAGNET ASSY 1113 4 245 638 01 LEVER CL UP1 1114 4 985 672 01 SCREW PTPWH M2 6 FLOATING 1115 4 245 636 01 SPR T CL DOWN 1116 4 245 658 11 LEVER DISC STOP 1117 4 245 659 11 LEVER DISC SENSOR 1118 4 245 632 11 SPR T LOADING L 1119 X 2021 532 1 CLAMPER 213 ASSY 1120 4 245 65...

Page 98: ... D 1153 2 515 536 01 SPRING DIR TENSION COIL 1154 4 245 629 01 GEAR BU LOCK 1155 4 245 814 01 LEVER DIR FIRST 1156 2 515 534 01 SPRING DIR BACK TENSION COIL 1157 4 245 660 11 LEVER DIR 1158 4 245 641 01 GEAR IDL A 1159 4 245 640 01 GEAR CAP 1160 4 245 628 01 LEVER BU LOCK Ref No Part No Description Remark Ref No Part No Description Remark 8 12 CD MECHANISM DECK SECTION 9 CDM82C ...

Page 99: ... STOPPER BU 1204 4 227 045 31 SPRING INSULATOR COIL 1205 4 227 549 11 INSULATOR 01206 8 820 244 01 OPTICAL PICK UP KSM 215DCP C2NP 1207 4 985 672 01 SCREW PTPWH M2 6 FLOATING 1208 1 827 992 11 WIRE FLAT TYPE 16 CORE 1209 X 4956 146 1 HOLDER BU215 ASSY S101 1 771 853 11 SWITCH DETECTION LIMIT Ref No Part No Description Remark Ref No Part No Description Remark 8 13 BASE UNIT SECTION BU F1BD83A ...

Page 100: ... OUT 1252 4 218 253 62 SCREW M2 6 BTTP 1253 4 252 907 02 GEAR PARASOL 12 1254 4 245 640 01 GEAR CAP 1255 4 252 913 01 GEAR GOOSENECK GENERAL SMALL 1256 4 992 069 01 SCREW PTPWH M2 DIA 7 1257 A 1060 632 A CLUTCH ASSY 1258 2 021 250 01 WASHER 5 5 1259 4 239 618 02 SCREW PWH 2X6 STEP TAPPING Ref No Part No Description Remark Ref No Part No Description Remark 8 14 CD MECHANISM DECK SECTION 10 CDM82C ...

Page 101: ...2uF 20 50V C557 1 130 495 00 MYLAR 0 1uF 5 50V C603 1 130 471 00 MYLAR 0 001uF 5 50V AEP UK KR CET C604 1 126 964 11 ELECT 10uF 20 50V C605 1 104 658 91 ELECT 100uF 20 10V C606 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C607 1 126 964 11 ELECT 10uF 20 50V C608 1 104 658 91 ELECT 100uF 20 10V C609 1 126 961 11 ELECT 2 2uF 20 50V C610 1 126 965 91 ELECT 22uF 20 50V C611 1 126 965 91 ELECT 22uF 20 50V ...

Page 102: ...HIP 2 2K 5 1 10W HPZ9 R560 1 216 833 11 METAL CHIP 10K 5 1 10W R561 1 216 841 11 METAL CHIP 47K 5 1 10W R562 1 216 821 11 METAL CHIP 1K 5 1 10W R563 1 216 833 11 METAL CHIP 10K 5 1 10W R564 1 216 829 11 METAL CHIP 4 7K 5 1 10W R565 1 217 156 00 METAL 0 22 10 5W HPZ9 R565 1 220 755 11 METAL 0 22 10 2W HPZ7 R566 1 216 845 11 METAL CHIP 100K 5 1 10W R567 1 260 076 11 CARBON 10 5 1 2W R568 1 216 841 1...

Page 103: ...970 11 CERAMIC CHIP 0 01uF 10 25V C214 1 126 160 11 ELECT 1uF 20 50V C215 1 126 964 11 ELECT 10uF 20 50V C216 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C217 1 126 964 11 ELECT 10uF 20 50V C220 1 162 962 11 CERAMIC CHIP 470PF 10 50V C221 1 162 960 11 CERAMIC CHIP 220PF 10 50V C222 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C223 1 165 128 11 CERAMIC CHIP 0 22uF 16V C224 1 126 947 11 ELECT 47uF 20 35V ...

Page 104: ...ETAL CHIP 1M 5 1 10W R328 1 216 809 11 METAL CHIP 100 5 1 10W R329 1 216 809 11 METAL CHIP 100 5 1 10W R345 1 216 825 11 METAL CHIP 2 2K 5 1 10W R346 1 216 829 11 METAL CHIP 4 7K 5 1 10W R347 1 216 821 11 METAL CHIP 1K 5 1 10W R349 1 216 825 11 METAL CHIP 2 2K 5 1 10W R350 1 216 837 11 METAL CHIP 22K 5 1 10W R351 1 216 833 11 METAL CHIP 10K 5 1 10W R358 1 216 801 11 METAL CHIP 22 5 1 10W R359 1 21...

Page 105: ...0 5 1 10W R107 1 216 809 11 METAL CHIP 100 5 1 10W R108 1 216 809 11 METAL CHIP 100 5 1 10W R109 1 216 809 11 METAL CHIP 100 5 1 10W R110 1 216 809 11 METAL CHIP 100 5 1 10W R111 1 216 809 11 METAL CHIP 100 5 1 10W R112 1 216 809 11 METAL CHIP 100 5 1 10W R113 1 216 809 11 METAL CHIP 100 5 1 10W R114 1 216 864 11 SHORT CHIP 0 R201 1 500 445 21 FERRITE EMI SMD 2012 R202 1 500 445 21 FERRITE EMI SMD...

Page 106: ... 1 126 965 91 ELECT 22uF 20 50V C238 1 162 960 11 CERAMIC CHIP 220PF 10 50V C300 1 164 156 11 CERAMIC CHIP 0 1uF 25V C301 1 162 919 11 CERAMIC CHIP 22PF 5 50V C302 1 162 919 11 CERAMIC CHIP 22PF 5 50V C303 1 164 156 11 CERAMIC CHIP 0 1uF 25V C304 1 126 916 11 ELECT 1000uF 20 6 3V C305 1 164 156 11 CERAMIC CHIP 0 1uF 25V C306 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C307 1 107 826 11 CERAMIC CHIP 0 1...

Page 107: ...TRANSISTOR 2SC5938 T112 1B Q202 6 550 889 01 TRANSISTOR 2SC5938 T112 1B Q301 8 729 027 43 TRANSISTOR DTC114EKA T146 Q302 8 729 040 76 TRANSISTOR KTA1273 Y AT Q308 8 729 037 13 TRANSISTOR KTA1271Y Q309 8 729 027 52 TRANSISTOR DTC124EKA T146 Q310 8 729 037 13 TRANSISTOR KTA1271Y Q311 8 729 027 52 TRANSISTOR DTC124EKA T146 Q312 8 729 040 76 TRANSISTOR KTA1273 Y AT Q313 8 729 027 43 TRANSISTOR DTC114E...

Page 108: ...METAL CHIP 47K 5 1 10W R382 1 216 821 11 METAL CHIP 1K 5 1 10W R385 1 216 841 11 METAL CHIP 47K 5 1 10W R386 1 216 841 11 METAL CHIP 47K 5 1 10W R387 1 216 825 11 METAL CHIP 2 2K 5 1 10W R388 1 216 825 11 METAL CHIP 2 2K 5 1 10W R389 1 216 825 11 METAL CHIP 2 2K 5 1 10W R390 1 216 841 11 METAL CHIP 47K 5 1 10W R391 1 216 841 11 METAL CHIP 47K 5 1 10W R400 1 216 809 11 METAL CHIP 100 5 1 10W R401 1...

Page 109: ...CAPACITOR C805 1 124 261 00 ELECT 10uF 20 50V C820 1 162 927 11 CERAMIC CHIP 100PF 5 50V C821 1 162 927 11 CERAMIC CHIP 100PF 5 50V C822 1 162 927 11 CERAMIC CHIP 100PF 5 50V C823 1 162 927 11 CERAMIC CHIP 100PF 5 50V C824 1 162 927 11 CERAMIC CHIP 100PF 5 50V C825 1 162 927 11 CERAMIC CHIP 100PF 5 50V C826 1 162 927 11 CERAMIC CHIP 100PF 5 50V C827 1 162 927 11 CERAMIC CHIP 100PF 5 50V C828 1 162...

Page 110: ...R878 1 216 821 11 METAL CHIP 1K 5 1 10W R879 1 216 864 11 SHORT CHIP 0 R880 1 216 864 11 SHORT CHIP 0 SWITCH S701 1 762 875 21 SWITCH KEYBOARD POWER S702 1 762 875 21 SWITCH KEYBOARD EJECT S703 1 762 875 21 SWITCH KEYBOARD DISC SKIP EX CHANGE S704 1 762 875 21 SWITCH KEYBOARD DISC 1 S705 1 762 875 21 SWITCH KEYBOARD DISC 2 S706 1 762 875 21 SWITCH KEYBOARD DISC 3 S707 1 762 875 21 SWITCH KEYBOARD ...

Page 111: ...T Q902 8 729 027 46 TRANSISTOR DTC114YKA T146 Q903 8 729 027 26 TRANSISTOR DTA114YKA T146 RESISTOR R901 1 216 821 11 METAL CHIP 1K 5 1 10W R902 1 216 821 11 METAL CHIP 1K 5 1 10W R903 1 216 829 11 METAL CHIP 4 7K 5 1 10W 0R904 1 219 512 22 METAL 2 2M 5 1 2W US CND R905 1 216 841 11 METAL CHIP 47K 5 1 10W R906 1 216 833 11 METAL CHIP 10K 5 1 10W R907 1 216 845 11 METAL CHIP 100K 5 1 10W R908 1 216 ...

Page 112: ...CET SP E51 0107 1 830 190 11 CORD POWER US CND 109 1 693 684 11 TUNER FM AM US CND 109 1 693 685 11 TUNER FM AM MX TW SP E51 AR AUS 109 1 693 686 11 TUNER FM AM AEP UK CET 109 1 693 687 11 TUNER FM AM KR 110 1 828 963 11 WIRE FLAT TYPE 11 CORE 114 1 829 017 11 WIRE FLAT TYPE 21 CORE 1112 1 452 925 21 MAGNET ASSY 01206 8 820 244 01 OPTICAL PICK UP KSM 215DCP C2NP 1208 1 827 992 11 WIRE FLAT TYPE 16...

Page 113: ...dition of new type models Note 1 New type models HPZ7 CND AEP UK CET HPZ9 US CND Note 2 The new type model can be identified from the old type model by the following fig Abbreviation CND Canadian model CET East European and Russian model 9 879 566 81 AU TC board AU TC board SHIELD board HPZ7 AEP UK CET model only four screws three screws three screws two screws Old type model New type model ...

Page 114: ...2 9 Assembling Of The Gear Sub Gear Pin Right 42 2 10 Assembling Of The Lever Sub Gear Back R 43 2 11 Assembling Of The Sub Gear Idler 44 2 12 Assembling Of The Sub Gear 2 Step 45 2 13 Confirming The Assembling Of The Arm Section 46 3 TEST MODE 47 4 MECHANICAL ADJUSTMENTS 49 5 ELECTRICAL ADJUSTMENTS 49 6 DIAGRAMS 6 1 Block Diagram BD DRIVER Section 53 6 2 Block Diagram MAIN Section 54 6 3 Block Di...

Page 115: ...R DC FAN Page 10 1 9 AMP SECTION Page 8 1 10 AMP BOARD Page 9 1 8 MAIN BOARD Page 8 1 11 REAR PANEL SECTION Page 9 1 5 MECHANICAL DECK Page 6 1 3 OPTICAL PICK UP BLOCK Page 5 1 13 POWER BOARD Page 10 to DISASSEMBLY FLOW 2 1 14 CD MECHANISM DECK CDM82C K6BD83 Page 11 1 7 PANEL 1 BOARD AND PANEL 2 BOARD Page 7 1 4 SIDE PLATE L R TOP PANEL SECTION Page 6 SET ...

Page 116: ...ROT SHORT RIGHT Page 19 1 28 SLIDER PUSH POPUP Page 21 1 27 LOADING MOTOR Page 21 1 18 CD MECHANISM DECK SECTION Page 14 from DISASSEMBLY FLOW 1 1 29 ROTARY ENCODER Page 22 1 31 ELV MOTOR Page 24 1 30 ASSEMBLING OF THE ROTARY ENCODER Page 23 1 32 CHASSIS TOP CHASSIS BOTTOM Page 25 1 33 LEVER LOADING R LOADING L Page 26 1 34 DISC STOP LEVER Page 27 1 35 MOTOR BOARD Page 27 1 36 BD BOARD Page 28 1 3...

Page 117: ...ating screw PTPWH M2 6 0 floating screw PTPWH M2 6 4 screw BTTP M2 6 7 screw BTTP M2 6 2 bottom cover plate qk optical pick up block qd insulator spring coil qa insulator spring coil 6 insulator spring coil 9 insulator spring coil qg insulator 5 BU stopper 8 BU stopper qh insulator qj insulator qf insulator 3 wire flat type 23core CN102 ...

Page 118: ...plate L 9 top panel section 8 wire flat type 23core CN307 2 three screws BVTP3 8 1 two screws BVTP3 8 4 two screws BVTP3 8 7 screw BVTP3 8 0 mechanical deck 1 two screws BVTP2 6 8 7 AU TC board 2 two screws BVTP2 6 8 3 screw BVTP2 6 8 8 screw BVTP2 6 8 4 connector CN301 5 wire flat type 7core 6 two hooks 9 bracket CST ...

Page 119: ...r CN308 3 CD lid 1 screw KTP3 8 2 screw KTP3 8 8 wire flat type 25core CN312 qa front panel section 5 screw BVTP3 8 4 three screws BVTP3 6 6 screw BVTP3 6 0 wire holder 4 twelve screws BVTP2 6 8 7 three screws BVTP2 6 8 6 PANEL 1 board 8 PANEL 2 board 1 knob VOL 2 ornament VOL 3 knob JOG 5 connector CN802 ...

Page 120: ...P3 8 2 two screws BVTP3 8 1 pin qs MAIN board 9 wire flat type 21core CN311 7 wire flat type 11core CN313 qa wire flat type 11core CN305 4 connector CN314 6 connector CN306 q wire flat type 23core CN304 harnesses 1 connector CN902 3 screw BVTP3 8 4 wire protector 2 two screws BVTP3 10 5 AMP section ...

Page 121: ... PANEL SECTION 1 connector CN991 2 screw BVTP3 8 8 AMP board 4 THERMISTOR board 7 heat sink 3 two dowels 6 Remove soldering from the 15 points 5 wire flat type 11core CN601 2 connector CN905 1 clamp 4 rear panel section 3 three screws BVTP3 8 ...

Page 122: ...10 HCD HPZ7 HPZ9 1 12 TUNER DC FAN 1 13 POWER BOARD 1 two screws BVTP3 8 3 two screws BVTP3 8 4 tuner 2 DC fan T901 2 POWER board 1 four screws BVTT4 6 ...

Page 123: ...2 qs wire flat type 21core CN801 qf CD mechanism deck CDM82C K6BD83 clamp sub chassis Please attach connector as shown in a figure connector plate 3 sub chassis 6 screw BVTP2 6 8 7 screw BVTT3 6 9 sheet 4 screw BVTP2 6 8 8 plate 5 clamp 1 two screws BVTP3 6 0 four screws BVTP3 6 2 screw BVTP3 6 ...

Page 124: ...ION 3 four screws BTTP M2 6 8 4 plate cover top 8 plate cam R 7 screw BTTP M2 6 8 6 plate cam L 5 screw BTTP M2 6 8 1 gear joint op 2 gear joint op shaft stock 2 two screws PTPWH2 14 shock guard lower 4 shock guard lower 3 claw 1 two screws BTP2 8 5 top ...

Page 125: ...on of the arrow C 3 claw 6 arm section 5 Remove the arm section in the direction of the arrow D C D 1 gear joint op two shaft shaft stocks 8 gear joint op two shaft shaft stocks 2 loosen two screws 4 two claws 5 arm section 3 turn over the gear swing in the direction of the arrow 7 two screws 6 Push this portion with a finger in the direction of the arrow C gear swing PRECAUTION DURING ARM SECTION...

Page 126: ...4 Remove the CD mechanism deck section in the direction of the arrow C 1 Turn over the pulley ELV motor in the direction of the arrow A pulley ELV motor 3 four claws plate cam L B C 2 Slide the CD mechanism deck section in the direction of the arrow B ...

Page 127: ...SLIDER ASSY 2 two screws M2 5 1 k tapping screw K2 6 8 3 cover R 4 sub gear idler 5 sub gear 2 step 0 sub slider assy 9 Remove the sub slider assy in the direction of the arrow 6 sub gear idler 7 sub gear idler 8 sub gear idler sub slider assy ...

Page 128: ...PZ7 HPZ9 1 20 ARM R 3 lever sub gear back R 2 SPR T sub gear back R 1 sub gear joint just front 4 two washers 5 5 5 gear sub gear pin right 6 gear stock rotary right 7 gear stock joint 9 arm R 8 two screws K2 5 ...

Page 129: ...EVER SUB GEAR BACK L 1 two screws BTTP M2 6 6 2 stock base A 3 gear stock sun 4 gear stock planet 1 screw K2 6 8 2 screw M2 5 3 cover L 7 lever sub gear back L 6 SPR T sub gear back L 5 gear stock joint shaft stock 4 sub gear joint just front UPPER SIDE ...

Page 130: ...18 HCD HPZ7 HPZ9 1 23 ARM L 1 two washers 5 5 4 arm L stock base B 2 gear sub gear pin right 3 gear stock rotary right 6 gear stock sun 5 gear stock planet UPPER SIDE UPPER SIDE ...

Page 131: ...G LEFT 1 25 GEAR STOCK ROT SHORT RIGHT 4 gear stock rot long 3 gear stock rot short 1 two screws 2 6 long short 2 stock box L UPPER SIDE 4 gear stock rot short 5 gear stock rot short 2 screw 1 7 1 two screws 2 6 3 stock box R UPPER SIDE short ...

Page 132: ... stocker 1 assy 3 Remove the stocker 1 assy in the direction of the arrow 5 stocker 2 assy 6 stocker 3 assy 7 stocker 4 assy 8 stocker 5 assy UPPER SIDE 2 claw 1 dowel UPPER SIDE Repeat the steps 1 to 1 when removing the part 2 3 4 and 5 of the stocker assy ...

Page 133: ...M2 6 8 3 three screws BTTP M2 6 8 8 LOADING motor 5 two screws BTTP M2 6 8 7 MOTOR LOD board 4 belt MOT OP 6 Remove soldering from the two points 3 claw 4 Remove the slider push popup1 in the direction of the arrow 2 sub chassis assy L slider push popup 1 slider push popup 2 1 two screws BTTP M2 6 8 ...

Page 134: ...step tapping screw PWH2 6 qh rotary encoder 2 RELAY board 4 Rotate the ELV motor until the position for the hole on the chassis can be seen through the plate comR 3 Rotate the ELV motor in the direction of the arrow 6 gear pulley UD 8 gear geneva 2 0 gear geneva 1 qs gear encoder qf Remove soldering from the five points qg two claws plate com R ...

Page 135: ...PWH2 6 8 8 screw PTPWH2 6 8 qa Adjust phases 7 Adjust phases 6 gear geneva 1 5 gear encoder gear geneva 1 gear geneva 1 gear geneva 2 rotary encoder gear encoder qs screw PTPWH2 6 8 0 gear geneva 2 qh screw PTPWH2 6 8 qg gear pulley UD plate com R plate com L qd Align the plate com R and the chassis hole qf Align the plate com L and the chassis hole ...

Page 136: ...24 HCD HPZ7 HPZ9 1 31 ELV MOTOR UPPER SIDE 4 ELV MOTOR board 5 ELV motor 1 belt MOT UD 3 Remove soldering from the five points 2 two screws BTTP M2 6 8 belt MOT UD ...

Page 137: ...25 HCD HPZ7 HPZ9 1 32 CHASSIS TOP CHASSIS BOTTOM 1 screw BVTP2 6 8 4 three screws BVTP2 6 8 3 two screws P2 10 5 chassis top 2 lever CL UP2 7 chassis bottom 6 four screws P3 12 ...

Page 138: ...lign the horizontal position lever loading L Install the both levers so that they move symmetrically 3 two hooks 5 two hooks 4 lever loading L 6 lever loading R gear IDL G gear IDL H SPR T loading L SPR T loading R 1 2 PRECAUTION DURING LEVER LOADING R L INSTALLATION ...

Page 139: ... that the both holes are aligned hole 1 gear cap 3 two claws 5 two hooks 6 disc stop lever disc stop lever 4 disc sensor lever 2 gear IDL L PRECAUTION DURING DISC STOP LEVER INSTALLATION 3 Remove soldering from the two points 2 three screws BVTP2 6 8 5 MOTOR board 4 motor pulley assy LOADING 1 belt MOT ...

Page 140: ...ing from the four points 1 screw BVTP2 6 8 4 BD board 3 wire flat type 16 core CN102 1 two screws BVTP2 6 8 4 two floating screws PTPWH M2 6 5 two coil springs insulator 3 two coil springs insulator 6 two insulators 7 two insulators 8 optical pick up KSM 213DCP C2NP 2 two stoppers BU ...

Page 141: ...1 39 LEVER BU LOCK 4 floating screw PTPWH M2 6 5 floating screw PTPWH M2 6 3 SPR E 213 down holder 6 Remove the base unit in the direction of the arrow 1 screw BVTP2 6 8 2 lever CL UP2 4 three hooks 3 5 lever BU lock 1 gear cap 2 gear BU lock ...

Page 142: ...ar pulley 2 claw 9 DIR lever 5 gear IDL A q gear IDL B long 1 DIR spring 8 stopper 6 Loosen the screw 7 Hold the Release lever and change the direction 4 gear cap 6 claw 1 gear IDL F 5 gear loading lever 2 two claws 4 three hooks 3 gear IDL D 7 gear IDL C ...

Page 143: ...31 HCD HPZ7 HPZ9 1 42 SPR E TAKO BACK 5 SPR E tako back 4 tension spring lower 1 four screws 2 5 3 four rubber rollers 2 four parasols two claws two claws rubber roller parasol ...

Page 144: ...gear tako second 4 gear tako second 4 four claws 2 four claws 5 Remove the plate push assy in the direction of the arrow 1 Remove the plate push assy in the direction of the arrow PRECAUTION DURING GEAR TAKO SECOND INSTALLATION gear tako second Adjust phases 5 Adjust phases plate push assy plate push assy ...

Page 145: ...PR P LOCK 3 lever lock 3 SPR P lock 1 SPR P lock 1 claw 2 lever lock 2 Hold the both ends of the SPSR P lock with two claws 4 Pick up the SPR P lock from the claw and hook it on the lever PRECAUTION DURING LEVER INSTALLATION ...

Page 146: ...8 2 13 CONFIRMING THE ASSEMBLING OF THE ARM SECTION Page 46 2 6 ASSEMBLING OF THE GEAR STOCK ROTARY LEFT Page 39 2 7 ASSEMBLING OF THE GEAR STOCK ROTARY RIGHT Page 40 2 9 ASSEMBLING OF THE GEAR SUB GEAR PIN RIGHT Page 42 2 10 ASSEMBLING OF THE LEVER SUB GEAR BACK R Page 43 2 11 ASSEMBLING OF THE SUB GEAR IDLER Page 44 2 12 ASSEMBLING OF THE SUB GEAR 2 STEP Page 45 2 3 ASSEMBLING OF THE GEAR STOCK ...

Page 147: ...r 2 assy 5 claw 4 dowel 8 stocker 3 assy 9 stocker 4 assy 0 stocker 5 assy UPPER SIDE 1 Repeat the steps 4 to 6 when installing the part 2 3 4 and 5 of the stocker assy 1 Check the number on each stocker assy before assembling all the assys 2 2 ASSEMBLING OF THE STOCKER SECTION ...

Page 148: ...N DURING GEAR STOCK ROT SHORT INSTALLATION gear stock rot short gear stock rot short 5 Adjusting the two stockers 3 Adjusting the one stockers UPPER SIDE short Note Install the stock box R right after finishing the phase adjustment 1 Align the edges of the stockers Keep the position of the stockers until finishing installation of the gear stock rot short and the stock box R ...

Page 149: ...rs 7 stocker box L gear stock rot long gear stock rot short FRONT SIDE PRECAUTION DURING GEAR STOCK ROT SHORT STOCK ROT SHORT LONG INSTALLATION UPPER SIDE long short Note Install the stock box L right after finishing the phase adjustment 1 Align the edges of the stockers Keep the position of the stockers until finishing installation of the gear stock rot short and the stock box L ...

Page 150: ...stocker assy 1 to the stocker assy 5 2 Confirm that each claw contacts uniformly at the respective stop positions of the stocker assy 1 to the stocker assy 5 4 Confirm the stocker assys move smooth by sliding the stocker assys 1 to 5 STOCKER ASSY R SIDE STOCKER ASSY L SIDE UPPER SIDE FRONT SIDE FRONT SIDE UPPER SIDE 1 Slide the stocker assy in the direction of the arrow ...

Page 151: ... stock sun PRECAUTION DURING GEAR STOCK PLANET INSTALLATION 5 Position to adjust phases for the gear stock planet 3 Position to adjust phases for the gear stock sun 1 Align the edges of stockers and keep the position 0 Align the edges of stockers and keep the position 8 gear stock rotary left 4 gear stock planet 9 washer 5 5 The cut off curve should face to the front FRONT SIDE UPPER SIDE UPPER SI...

Page 152: ...r stock sun 2 Keep the position of the edges of the stockers and adjust phases FRONT SIDE 3 Check that these faces are positioned parallel to each other 1 Turn over the stocker assy in the direction of the arrow 9 two screws BTTP M2 6 6 8 stock base A 0 gear stock rotary right qa washers 5 5 The cut off curve should face to the front PRECAUTION DURING GEAR STOCK PLANET INSTALLATION UPPER SIDE ...

Page 153: ...left 4 washers 5 5 qa k tapping screw 2 6 8 0 screw M2 5 9 cover L 7 lever sub gear back L 8 SPR T sub gear back L SPR T sub gear back L gear stock rotary left sub gear joint just front 6 lever joint just front gear sub gear pin left 5 gear stock joint shaft stock lever sub gear back L PRECAUTION DURING SPR T SUB GEAR BACK L INSTALLATION PRECAUTION DURING GEAR SUB GEAR PIN LEFT INSTALLATION UPPER ...

Page 154: ...in the direction of the arrow 2 Remove the arm R in the direction of the arrow 4 two screws 2 5 3 two dowels 6 Adjust phases gear sub gear pin right gear stock rotary right gear stock joint 7 washer 5 5 5 gear sub gear pin right PRECAUTION DURING GEAR SUB GEAR PIN RIGHT INSTALLATION UPPER SIDE ...

Page 155: ...ar back R gear sub gear pin right claw 2 gear stock joint 1 sub joint just front Note Put the driver on the bottom of the other side of the gear and push the gear stock joint into it Confirm it is attached securely 4 lever sub gear back R 5 SPR T sub gear back R 3 claw PRECAUTION DURING SPR T SUB GEAR BACK R INSTALLATION ...

Page 156: ...assy in the direction of the arrow A until it stops 4 Position to adjust phases for the sub gear idler 5 three sub gears idler A Note The side which has a pattern is the bottom No need of phase adjustment Note The side which has a pattern is the bottom 2 The place that the sub slider assy stops outside of this ...

Page 157: ...ar 2 step gear sub gear pin right gear sub gear pin right 5 two screws M2 5 6 arm section 4 k tapping screw 2 6 8 3 cover R PRECAUTION DURING SUB GEAR 2 STEP INSTALLATION hole hole hole sub gear 2 step 2 Align the sub gear 2 step and the gear sub gear pin right hole ...

Page 158: ...the sub slider assy into the end of the arm R 3 Check point 2 All the stocker assy is standing 6 Check point 3 Two parts of the stopper touch the stock base B stock base B Note If the two parts of the stopper do not touch the stock base B when the sub slider assy is pushed to the end the phases are not correctly adjusted Reassemble the assy UPPER SIDE 2 Check point 1 The smooth movement of this pa...

Page 159: ...ng buttons of the remote commander When a specific operation requires use of the operating buttons of the remote commander R is added to the specific operating procedure in this manual Example MENU NO R The MENU NO button of remote commander Note 2 Incorrect operations may be performed if the test mode is not entered properly In this case press the 1 button to turn the power off and retry to enter...

Page 160: ...ical pick up error code display mode and mechanism deck error code mode 6 Turn the l j J L keys to change over display of error history CD SERVO TEST MODE This mode used to check operation of optical pick up Procedure 1 Press the I 1 key to turn the power ON 2 Press the FUNCTION key to select CD 3 Press three keys of ILLUMINATION DSGX and DISC 4 si multaneously 4 To release this mode press the I 1...

Page 161: ...good wrong HEADPHONE board PHONES jack J321 Precaution 1 Clean the following parts with a denatured alcohol moistened swab record playback head pinch roller erase head rubber belts capstan idlers 2 Demagnetize the record playback head with a head demagnetizer Do not bring the head magnetizer close to the erase head 3 Do not use a magnetized screwdriver for the adjustments 4 After the adjustments a...

Page 162: ...hape in the center of the waveform can be clearly distinguished VOLT DIV 200 mV TIME DIV 500 ns level 0 9 0 4 Vp p TP VC TP RFACI IC201 BD Board Conductor Side CD SECTION Note 1 CD Block is basically constructed to operate without adjustment 2 Use YEDS 18 disc 3 702 101 01 unless otherwise indicated 3 Use an oscilloscope with more than 10 MΩ impedance 4 Clean the object lens by an applicator with ...

Page 163: ...ON 6 DIAGRAMS AMP board THERMISTOR board PANEL 1 board PANEL 2 board HEADPHONE board ANALOG IN board POWER board AU TC board MAIN board SW DISC board SW B board SW D board SW A board ELV MOTOR board MOTOR board BD board RELAY board MOTOR LOD board ...

Page 164: ... TUNER J CD f AUDIO d PB TAPE G REC TAPE h DIGITAL OUT CD L ANALOG IN Abbreviation CND Canadian model CET East European and Russian model For Printed Wiring Boards Note X parts extracted from the component side Y parts extracted from the conductor side f internal component Pattern from the side which enables seeing Indication of transistor THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATI...

Page 165: ...01 OUT S702 CHUCK S811 OPEN S821 LOD POSITION CLOSE S831 PUSH CLOSE S841 8cm S851 12cm S881 ELV OPTICAL PICK UP BLOCK KSM 213DCP C2NP AUTOMATIC POWER CONTROL Q321 1 7V 3 3V LD GND FOCUS COIL F F T T TRACKING COIL IC402 S201 LIMIT X202 16 9344MHz 3 3V SL SP MOTOR DRIVER IC201 RF AMP DSP MP3 16 7 15 17 18 VR PD 19 20 21 22 5 30 3 24 MUTE CH2OUTF CH1FIN CH1RIN CH2FIN CH3FIN OPIN CH2OUTR CH1OUTR CH1OU...

Page 166: ...M CONTROLLER IC601 POWER AMP 5 13 4 11 AC DET IC602 OVERLOAD DET Q609 DC DET Q502 R CH R CH RY301 L R TM301 MUTE MUTE CONTROL STB CONTROL SWITCH AC4 Q608 Q604 OVERHEAT DET Q607 THP822 Q501 602 Q603 ACDET CD DIGITAL OUT J302 DOUT CD DIGITAL OUT TUNER L TUNER R CLK CE TUNED STEREO RDS DATA RDS CLK CLK CE TUNED STEREO RDS DATA RDS INT BIAS OSC Q321 Q306 307 9V R CH L R HRP1 HRP2 HE1 DECK SWITCH Q322 ...

Page 167: ...RY ENCODER PUSH ENCODER S721 725 88 VOL A 89 VOL B S803 F902 D902 905 D910 Q901 IC304 9V REG FL 30V VF FL AC D906 909 D916 ACDET D912 915 30V REG Q805 809 LED DRIVE LED DRIVE Q800 LED DRIVE Q811 D801 CD FL701 FLUORESCENT INDICATOR TUBE TUNER D802 D803 TAPE D804 D811 D805 809 DSGX 9V 1 3 IC305 7V REG Q320 RELAY DRIVE 7V 1 3 IC310 10V REG 10V 1 3 FL LED DRIVER IC801 4V SUB 4V MAIN T902 SUB TRANSFORM...

Page 168: ... SPINDLE M402 SLED S201 LIMIT C259 R257 C258 C260 C261 R258 R259 C208 R101 R265 R266 R267 C264 C265 R278 C111 C133 C214 R270 C221 C292 C291 R292 R291 C217 C132 C131 C218 C224 R451 R102 R103 R104 R105 R269 R107 R108 R110 R111 R279 C451 C256 C251 C252 C254 C253 R254 R255 R252 R253 CN301 C213 C222 C405 R113 C404 R452 C112 C452 R275 R277 C103 R112 C301 C302 C303 C273 R268 C113 CN102 C230 R250 R114 R27...

Page 169: ...R278 C272 C204 C267 C218 C291 C292 C217 C202 C131 R401 C401 C302 C303 C322 C321 R323 TP1 TP2 R452 C451 C452 R421 C404 IC201 R202 R207 C226 R201 X202 R272 C265 R249 C210 R256 C257 C323 Q321 C424 R423 R279 C405 M402 M401 IC402 R114 IC202 C227 S201 TP C230 TP 10k 0 1 TEI 0 1 100k 0 1 100 0 1 1M 470 100 220p 22k 100 100 100 100 100 100 100 100 100 100 1k 1k FEI 0 1 0 1 0 0 10k 10k 1M 10k 2 2 2 2 1000p...

Page 170: ...11 S701 TP702 TP701 R702 R701 D701 C705 CN701 S702 MOTOR BOARD 1 688 337 M701 LOADING M B CHUCK OUT 1 9 MAIN BOARD CN311 SUPPLEMENT 1 Page 62 SUPPLEMENT 1 Page 62 MAIN BOARD CN303 1 2 A B C D E F G H 3 4 5 6 7 8 9 10 11 LOADING POSITION CLOSE OPEN PUSH CLOSE LOADING DISC 1 DISC 2 DISC 4 DISC 3 DISC 5 DISC 1 ELV ELV 12cm RELAY BOARD SW DISC BOARD J 1 862 340 ...

Page 171: ... R802 IC801 C851 R812 IC811 C841 R801 R811 D801 D811 C821 M871 CN871 M881 S881 CN881 TP702 TP701 R701 R702 IC701 D701 C705 C711 M701 S702 S701 CN861 S861 S862 S863 S864 S865 S866 CN802 CN805 CN804 CN811 S811 S831 S821 CN821 CN808 CN801 CN807 CN851 CN701 S851 12cm 47 16V 4 7k 10k 4 7k 22k 4 7k 47k 4 7k 10k 4 7k 22k 4 7k 47k 100 BA6956AN 0 01 100 BA6956AN 0 01 470 470 MTZJ T 77 6 2A MTZJ T 77 5 1A 1...

Page 172: ...er Semiconductor Location Ref No Location D331 E 2 IC302 D 3 Q101 C 2 Q103 C 2 Q104 C 2 Q201 B 2 Q203 C 2 Q306 C 2 Q307 C 3 Q321 B 1 Q322 B 2 Q323 C 3 IC302 1 1 2 A B C D E F 3 4 5 C MAIN BOARD CN307 SUPPLEMENT 1 Page 62 TAPE MECHANISM DECK CHASSIS AEP UK CET R R R R 7 1 CN301 ERASE R CH REC PB L CH HEAD REC PB ERASE E E X 3 1 4 6 ...

Page 173: ...382 C381 C204 C211 C212 C112 C113 C104 C111 C110 R326 C375 R329 R328 C371 C372 C385 CN316 CN318 C383 47k 10 50V 10 50V 100k 47k 2 2k 2 2k 1k 4 7k 1k 4 7k 4 7k 100k 220k 470k 100k 220k 4 7k 470k 22k 10k 47k 1 50V 2SA1235 4 7 2 2k KTC3205Y A 100 100 BAIS OSC 10 0 0047 50V 0 01 50V 0 0047 50V 1k 1k 10 50V 1 50V 10 50V 47 35V 10 50V BD3402AKS2 47k 47k 22k 22k 2 2k DTC343TK T 146 DTC343TK T 146 DTC343T...

Page 174: ... B 6 IC306 IC309 IC308 IC304 IC310 IC305 J302 1 2 A B C D E F G 3 4 5 6 7 8 9 10 11 C AU TC BOARD CN318 SUPPLEMENT 1 Page 60 I PANEL 1 BOARD CN801 SUPPLEMENT 1 Page 67 D ANALOG IN BOARD CN805 SUPPLEMENT 1 Page 69 E J HEADPHONE BOARD CN804 SUPPLEMENT 1 Page 69 RELAY BOARD CN801 SUPPLEMENT 1 Page 58 B MOTOR BOARD CN701 SUPPLEMENT 1 Page 58 A BD BOARD CN102 SUPPLEMENT 1 Page 56 ANTENNA AEP UK CET TUN...

Page 175: ...394 C395 R393 Q320 C393 CN314 C356 C357 C340 CN307 CN305 D333 R221 R101 C108 C208 R102 R201 C300 C401 FB302 JR302 D323 47k 4 7k 10k 47k 47k 1k 47k 4 7k 1k 47k 1k 10k 4 7k 100k 100k MC2838 TA7807S 22 50V 1SS355 1SS355 1SS355 RT1N241C TP 1 RT1N144C TP 1 MC2840 TA7804LS 10k 22k 1k 22k 22k RT1N241C TP 1 4 7k 4 7k 4 7 50V 470 10V MC2836 1N4002B 1N4002B TA7810S 22 50V 220 10V 100k 100 16V KTA1271Y AT KT...

Page 176: ...9 R366 C390 R307 R411 X301 Q312 R375 R308 D315 CN312 CN311 C308 C307 C306 C303 C305 C301 X302 R370 R368 R342 R344 R474 R463 C310 R353 R389 R497 R400 C302 C304 C314 JW209 R369 R343 R367 JW210 JW205 JW206 JW207 JW208 JR001 IC306 47k 100 100 100 100 100 10k 1k 10k 47k 4 7k 100 100 10k 100 100 100 100 100 100 100 100 100 100 100 47k 47k 47k 47k 47k 2 2k 2 2k 2 2k 2 2k 47k 47k 2 2k 47k 47k 100 100 100 ...

Page 177: ...B 3 D610 E 2 D613 E 4 D901 C 2 IC601 C 6 IC602 E 3 Q501 B 5 Q502 D 6 Q551 A 5 Q552 D 5 Q602 B 4 Q603 B 4 Q604 B 5 Q605 E 4 Q606 E 4 Q607 B 3 Q608 B 3 Q609 E 2 Q612 E 4 F MAIN BOARD CN309 SUPPLEMENT 1 Page 62 G MAIN BOARD CN313 SUPPLEMENT 1 Page 62 L POWER BOARD CN902 SUPPLEMENT 1 Page 71 IC602 IC601 E E E E E E 5 1 1 3 6 4 E HPZ9 HPZ9 E AEP UK CET AEP UK CET E E E E E 1 2 10 1 1 2 A B C D E F 3 4 ...

Page 178: ...559 CN992 CNJ991 R515 R565 Q606 C614 C615 CN601 C603 C505 C555 R558 R508 C617 Q602 Q603 IC601 Q604 C619 C618 Q608 Q609 Q607 CN603 CN602 1 1 4W FR 100 10V 100 10V 10 50V 4 7k 10 50V 1 1 4W FR 2 2 50V 0 1 50V M 0 1 50V M 10 50V 10 50V 10 50V 220k 2 2k 10k 22 50V 22 50V 2 2k 2 2k 0 22 50V 0 22 50V 0 1 25V F 1k 1k 22k 10k 1k 1k 10k 47k 10k 47k 1k 10k JR602 0 4 7k 1k 10k 4 7k 100k 100k 10 1 2W 10 1 2W ...

Page 179: ... IC801 B 2 IC802 B 4 Q800 E 5 Q805 G 3 Q806 G 3 Q807 G 2 Q808 G 2 Q809 G 2 Q811 D 6 IC801 IC802 1 2 A B C D E F G H 3 4 5 6 7 FL701 FLUORESCENT INDICATOR TUBE STANDBY DISC 5 DSGX DSGX TUNER BAND TUNER BAND CN801 TUNE CD TAPE FUNCTION DISC 1 DISC 2 DISC 3 DISC 4 DISC 5 CANCEL DISC 4 DISC SKIP EX CHANGE PUSH ENTER VOLUME DISC 1 DISC 2 DISC 3 K PANEL 2 BOARD CN803 SUPPLEMENT 1 Page 69 I MAIN BOARD CN...

Page 180: ...Q811 Q805 Q806 Q807 Q808 Q809 IC801 C820 C821 R863 C834 C835 C836 R859 R862 10 50V 0 1 16V B 220 SLR325VC N T32 RED 100 100k 47 47 47 47 47 100 100 100 10k 4 7k 2 2k 1k 1k 1k 1k 470 470 220 220 1k 1k 1k 220 220 100 220 220 100k 470k 100 220 470 100 220 220 470 1k 2 2k 4 7k 1k 100 0 100p 100p 100p 100p 100p 100p 100p 100p 100p 100p 0 1 100p 1k 10k 2SA1235 220 220 SLR325MC M T31 GREEN SLR325MC M T31...

Page 181: ...ge 51 for Circuit Boards Location Uses unleaded solder 1 2 A B C D E 3 4 5 6 E MAIN BOARD CN302 SUPPLEMENT 1 Page 62 D MAIN BOARD CN308 SUPPLEMENT 1 Page 62 i ANALOG IN ILLUMINATION CD SYNC REC PAUSE START REPEAT FM MODE PLAY MODE TUNING MODE K PANEL 1 BOARD CN802 SUPPLEMENT 1 Page 67 ...

Page 182: ... 1 2 C131 C231 C130 C230 R133 R841 R837 R836 R833 R835 R838 R839 R840 R232 R233 R132 D812 R834 S721 S722 S723 S724 S725 C136 C236 CN805 CN803 CN804 J321 J301 220p 50V B 220p 50V B 470p 50V B 470p 50V B 1k 470 470 220 220 220 100 220 220 47k 1k 47k MC2840 220 EVQ11L05R EVQ11L05R EVQ11L05R EVQ11L05R EVQ11L05R 0 01 50V 0 01 50V 3P 2P 4P Ver 1 4 ...

Page 183: ...5 H 4 D906 H 5 D907 H 5 D908 H 4 D909 H 4 D910 H 4 D911 D 5 D912 B 2 D913 B 2 D914 B 2 D915 B 2 D916 H 3 D917 G 4 D918 G 6 Q901 G 5 AEP UK CET US CND AEP UK CET US CND 1 2 A B C D E F G H I 3 4 5 6 7 11 1 E H MAIN BOARD CN314 SUPPLEMENT 1 Page 62 L AMP BOARD CN602 SUPPLEMENT 1 Page 65 AC IN US CND AEP UK CET T901 POWER TRANSFORMER NOT REPLACEABLE BULT IN TRANSFORMER 1 10 T902 SUB TRANSFORMER E Ver...

Page 184: ...5 CN902 CN901 JW901 JW904 JW906 JW907 T902 JW913 R912 R906 C910 R914 Q901 R903 C921 R915 R904 F901 F902 JW911 F903 JW902 Q902 C922 R908 T901 CN905 MC2838 2 2 1 4W 100k 10k 100 100 0 01 50V F 0 01 50V F 1SS355 POWER RELAY 1k 1k 1000 16V ELEC 10 50V 10 50V C923 0 001 50V UDZTE 17 33B UDZTE 17 5 1B 3300 25V 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002B 1N4002...

Page 185: ...p p AU TC Board 3 Q321 collector TAPE REC mode 13 6 µs 8 8 Vp p 5 V DIV 5 µs DIV 4 IC201 u RFACO CD PLAY mode 200 mV DIV 500 ns DIV 5 IC201 z XTAO CD PLAY mode 1 V DIV 20 ns DIV 6 IC201 1 LRCK CD PLAY mode 1 V DIV 10 µs DIV 7 IC201 5 BCK CD PLAY mode 1 V DIV 200 ns DIV 0 5 to 1 3 Vp p 59 4 ns 2 3 Vp p 22 8 µs 3 3 Vp p 472 ns 3 3 Vp p BD Board ...

Page 186: ...H2RIN GND 5 4 CH1FIN CH1RIN VREFIN POWVCC CH2OUTR CH2OUTF CH1OUTR CH1OUTF INTERFACE D D 3 SW INTERFACE IC602 RT8H015C T112 1 IC601 STK433 060 HPZ7 CND IC601 STK433 070 HPZ7 AEP UK CET IC601 STK403 090 S HPZ9 PRE DRIVER IC CH1 1 2 3 4 5 6 7 8 9 10 11 12 PRE DRIVER IC CH2 BIAS CIRCUIT VCC VP VCC VP CH1 OUT CH2 OUT PRE SUB GND CH1 IN CH1 NF ST BY CH2 NF CH2 IN C4 C2 C1 C3 TR4 TR6 TR3 TR2 TR5 TR1 R5 R...

Page 187: ... 29 NC 30 NC 20 VDD 21 GND 22 VCC 23 NC 24 FILTER 32 VOLOUT2 25 NC 26 NC BUFFER MIX 31 NC 38 VIN2 37 TONE OUT1 48 NC 63 C1 62 B2 61 B1 60 A2 59 A1 45 NC 44 BNF1 42 BOUT2 41 BNF2 39 TONE OUT2 40 NC 47 NC 46 NC 43 BOUT1 58 NC 56 NC 55 NC 57 NC INPUT SELECT 54 LINEOUT1 53 LINEOUT2 52 NC 51 NC 49 TNF2 50 TNF1 TONE CONTROL TONE CONTROL ATT IC701 BA6956AN RELAY Board IC801 IC811 BA6956AN MOTOR Board 1 2...

Page 188: ...mory 24 bits x 12 words Key data memory 2 x 16 bits Command decoder segment driver Grid driver Multiplexed driver 39 40 41 42 43 44 LED1 LED2 LED3 LED4 OSC DOUT DIN CLK STB KEY1 KEY2 VSS VDD SEG1 KS1 SEG2 KS2 SEG3 KS3 SEG4 KS4 SEG5 KS5 SEG6 KS6 SEG7 KS7 SEG8 KS8 SEG9 KS9 SEG10 KS10 SEG20 GRID9 SEG21 GRID8 SEG22 GRID7 SEG23 GRID6 SEG24 GRID5 GRID4 GRID3 GRID2 GRID1 VDD VSS SEG11 KS11 SEG12 KS12 SEG...

Page 189: ...rnal digital ground 19 SVDD Power supply 2 5V 20 SENS O SENS output to the system controller 21 WFCK O WFCK output Not used 22 XUGF O XUGF output Not used 23 XPCK O XPCK output Not used 24 GFS O GFS output Not used 25 C2PO O C2PO output Not used 26 SCOR O High output when the subcode sync S0 or S1 is detected 27 VDD Power supply 2 5V 28 COUT I O Track number count signal input output Not used 29 S...

Page 190: ...ound 70 RFACO O RFAC signal output 71 RFACI I RFAC signal input or EFM signal input 72 AVDD3 Analog power supply 3 3V 73 BIAS I Asymmetry circuit constant current input 74 ASYI I Asymmetry comparator voltage input 75 ASYO O EFM full swing output Low VSS High VDD 76 VPCO O Wide band EFM PLL charge pump output Not used 77 VCTL I Wide band EFM PLL VCO2 control voltage input connected to ground 78 AVS...

Page 191: ... 105 PLLVDD Power supply 2 5V 106 PLLVSS Internal digital ground 107 XVSS Internal digital ground 108 XTAO O Crystal oscillation circuit output 109 XTAI I Crystal oscillation circuit input 110 XVDD Master clock power supply 2 5V 111 AVDD1 Analog power supply 3 3V 112 AOUT1 O Lch analog output 113 VREFL O Lch reference voltage 114 AVSS1 Analog ground 115 AVSS2 Analog ground 116 VREFR O Rch referenc...

Page 192: ...t to the RF AMP 23 CD XLT O Latch pulse signal output to the RF AMP 24 MP3 ACK I Acknowledge signal input from the MP3 decoder 25 MP3 XLAT O Serial data latch pulse output to the MP3 decoder 26 MP3 REQ O Data transfer request signal output to the MP3 decoder 27 MP3 IREQ I Data transfer request signal input from the MP3 decoder 28 MP3 STB O Standby signal output to the MP3 decoder 29 IIC CLK I O II...

Page 193: ...1 AMP CLK O Serial data transfer clock signal output to the sound processor 72 STBY RELAY O Relay drive signal output for main power supply H power on 73 SW POWER O Sub power block on off control signal output terminal Not used 74 KEY WAKE UP I System wake up signal input terminal in the standby status 75 ST TUNED I Tuning detection signal input from the tuner unit L tuned 76 ST CE O Chip enable s...

Page 194: ...1 CABINET TOP AEP UK CET 6 2 633 043 01 SPRING HEART CAM A 7 4 231 824 01 CAM A HEART 8 3 047 468 01 DAMPER 9 2 587 384 01 SPRING CASSETTE 10 1 796 352 61 DECK MECHANICAL CMAL5Z225A 11 A 1147 906 A AU TC BOARD COMPLETE US CND 11 A 1147 921 A AU TC BOARD COMPLETE AEP UK CET 12 2 584 893 02 PLATE R SIDE US CND 12 2 584 893 12 PLATE R SIDE AEP UK CET 13 7 685 645 79 SCREW BVTP 3X6 TYPE2 N S 14 2 655 ...

Page 195: ...56 2 584 881 02 BUTTON POWER 57 X 2055 055 1 BUTTON FUNCTION ASSY 58 2 584 888 01 BUTTON REC 59 A 1147 894 A PANEL 1 BOARD COMPLETE 60 3 254 151 01 SCREW B2 6 P TAPPING 61 A 1147 895 A PANEL 2 BOARD COMPLETE 62 A 1147 897 A ANALOG IN BOARD COMPLETE 63 X 2050 998 2 BUTTON DISC ASSY 64 1 866 037 12 HP HOLDER BOARD EXCEPT US 64 1 866 037 21 HP HOLDER BOARD US 65 1 866 038 12 LINE IN HOLDER BOARD EXCE...

Page 196: ...S 113 A 1147 891 A POWER BOARD COMPLETE HPZ9 113 A 1147 913 A POWER BOARD COMPLETE AEP CET UK 113 A 1148 553 A POWER BOARD COMPLETE HPZ7 CND 114 1 829 017 11 WIRE FLAT TYPE 21 CORE 0F901 1 533 452 12 FUSE GLASS TUBE DIA 5 4A 125V HPZ7 CND 0F901 1 533 454 12 FUSE GLASS TUBE DIA 5 6 3A 125V HPZ9 0F901 1 533 471 12 FUSE GLASS TUBE DIA 5 T4AL 250V AEP UK CET 0F902 1 533 452 12 FUSE GLASS TUBE DIA 5 4A...

Page 197: ...1 PTPWH 2X14 7 4 CD MECHANISM DECK SECTION 1 CDM82C K6BD83 706 703 701 not supplied not supplied 701 701 702 705 704 702 CD mechanism deck section 2 3 4 CDM82C K6BD83 CD mechanism deck section 5 6 CDM82C K6BD83 CD mechanism deck section 7 8 9 CDM82C K6BD83 base unit section BU K6BD83 not supplied not supplied not supplied 705 4 255 299 01 WASHER DIA 3 5 706 4 908 618 42 SCREW BTP 2X8 ...

Page 198: ... GEAR STOCK PLANET 759 4 252 802 01 GEAR STOCK SUN 760 4 252 816 01 LEVER LOCK R 761 4 252 810 01 ARM R 762 A 1060 629 A SLIDER ASSY SUB 763 4 252 808 01 BASE A STOCK 764 4 253 564 01 SCREW 1 7 765 4 252 818 01 SPRING STOCK LOCK R 766 4 218 253 62 SCREW M2 6 BTTP 767 2 021 898 02 SPR T SUB GEAR BACK R Ref No Part No Description Remark Ref No Part No Description Remark 765 751 763 760 762 761 754 7...

Page 199: ...808 2 021 250 01 WASHER 5 5 809 4 255 340 02 SPR T SUB GEAR BACK L 810 4 252 819 01 GEAR JOINT JUST FRONT SUB 811 4 985 672 01 SCREW PTPWH M2 6 FLOATING 812 4 252 809 03 ARM L 813 4 252 806 01 GEAR STOCK JOINT 814 4 252 826 01 COVER L 815 2 641 430 31 SCREW 2 6 K TAPPING 816 4 253 344 01 SCREW 2 Ref No Part No Description Remark Ref No Part No Description Remark 802 803 805 804 808 808 814 811 807...

Page 200: ...KER 3 ASSY 855 4 252 798 05 BOX L STOCK 856 4 253 344 01 SCREW 2 857 A 1060 627 A STOCKER 2 ASSY 858 A 1060 628 A STOCKER 1 ASSY 859 4 252 801 01 GEAR STOCK LOT LONG 860 4 252 799 04 BOX R STOCK 861 2 149 046 01 SCREW 1 7 BOX STEP TAPPING Ref No Part No Description Remark Ref No Part No Description Remark 859 854 852 860 856 853 853 858 857 853 856 861 855 UPPER SIDE 851 not supplied ...

Page 201: ...CHASSIS L SUB 958 A 1092 131 A SW DISC BOARD COMPLETE 959 4 252 884 01 ROLLER 960 4 239 618 02 SCREW PWH 2X6 STEP TAPPING M871 A 1149 538 A MOTOR ASSY LOADING M881 A 1149 538 A MOTOR ASSY ELV Ref No Part No Description Remark Ref No Part No Description Remark 7 8 CD MECHANISM DECK SECTION 5 CDM82C K6BD83 955 955 955 951 952 954 956 953 not supplied not supplied M881 M871 not supplied not supplied ...

Page 202: ...3 A 1119 164 A RELAY BOARD COMPLETE S881 1 478 706 21 ENCODER ROTARY 1 7 685 902 21 SCREW PTPWH 2 6X8 TYPE2 Ref No Part No Description Remark Ref No Part No Description Remark 7 9 CD MECHANISM DECK SECTION 6 CDM82C K6BD83 1001 not supplied not supplied not supplied not supplied S881 1002 1003 1 1 1 1 ...

Page 203: ... 4 252 903 01 SPRING LOWER TENSION 1067 4 252 898 01 SPR E TAKO BACK 1068 4 252 899 01 SPR E PLATE PUSH BACK 1069 A 1060 631 A PLATE PUSH ASSY M701 A 1148 845 A MOTOR ASSY LOADING 2 7 685 106 19 SCREW P 2X10 TYPE2 NON SLIT 3 7 685 648 79 SCREW BV 3X12 TYPE 2 IT 3 Ref No Part No Description Remark Ref No Part No Description Remark 7 10 CD MECHANISM DECK SECTION 7 CDM82C K6BD83 a b a b CD mechanism ...

Page 204: ...art No Description Remark Ref No Part No Description Remark 7 11 CD MECHANISM DECK SECTION 8 CDM82C K6BD83 1101 1121 1102 1102 1103 1104 1107 1108 1109 1110 1111 1112 1103 1120 1114 1117 1119 1116 1113 1115 1105 1106 1118 1112 1 452 925 41 MAGNET ASSY 1113 4 245 638 01 LEVER CL UP1 1114 4 985 672 01 SCREW PTPWH M2 6 FLOATING 1115 4 245 636 01 SPR T CL DOWN 1116 4 245 658 11 LEVER DISC STOP 1117 4 ...

Page 205: ...56 1154 1159 1160 not supplied not supplied not supplied 1151 4 245 643 01 GEAR IDL C 1152 4 245 644 01 GEAR IDL D 1153 2 515 536 01 SPRING DIR TENSION COIL 1154 4 245 629 01 GEAR BU LOCK 1155 4 245 814 01 LEVER DIR FIRST 1156 2 515 534 01 SPRING DIR BACK TENSION COIL 1157 4 245 660 11 LEVER DIR 1158 4 245 641 01 GEAR IDL A 1159 4 245 640 01 GEAR CAP 1160 4 245 628 01 LEVER BU LOCK ...

Page 206: ...202 1205 1206 1207 1201 A 1085 381 A BD BOARD COMPLETE 1202 3 087 053 01 BVTP2 6 3CR 1203 4 231 151 01 STOPPER BU 1204 4 227 045 31 SPRING INSULATOR COIL 1205 4 227 549 11 INSULATOR 01206 A 4735 357 A OP BASE ASSY KSM213DHAP ZRP1 1207 4 985 672 01 SCREW PTPWH M2 6 FLOATING 1208 1 827 992 11 WIRE FLAT TYPE 16 CORE 1209 X 4956 146 1 HOLDER BU215 ASSY S201 1 771 853 11 SWITCH DETECTION LIMIT ...

Page 207: ...plied not supplied not supplied not supplied not supplied not supplied not supplied 1251 4 252 897 01 SPR E LOCK OUT 1252 4 218 253 62 SCREW M2 6 BTTP 1253 4 252 907 02 GEAR PARASOL 12 1254 4 245 640 01 GEAR CAP 1255 4 252 913 01 GEAR GOOSENECK GENERAL SMALL 1256 4 992 069 01 SCREW PTPWH M2 DIA 7 1257 A 1060 632 A CLUTCH ASSY 1258 2 021 250 01 WASHER 5 5 1259 4 239 618 02 SCREW PWH 2X6 STEP TAPPIN...

Page 208: ...5 1 104 658 91 ELECT 100uF 20 10V C606 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C607 1 126 964 11 ELECT 10uF 20 50V C608 1 104 658 91 ELECT 100uF 20 10V C609 1 126 961 11 ELECT 2 2uF 20 50V C610 1 126 965 91 ELECT 22uF 20 50V C611 1 126 965 91 ELECT 22uF 20 50V C613 1 126 964 11 ELECT 10uF 20 50V C614 1 128 550 11 ELECT 2200uF 20 50V HPZ7 C614 1 135 928 31 ELECT 2200uF 20 63V HPZ9 C615 1 128 550 1...

Page 209: ... 5 1 10W R563 1 216 833 11 METAL CHIP 10K 5 1 10W R564 1 216 829 11 METAL CHIP 4 7K 5 1 10W 0R565 1 208 602 11 METAL 0 22 10 2W HPZ7 0R565 1 220 893 11 METAL 0 22 10 5W HPZ9 R566 1 216 845 11 METAL CHIP 100K 5 1 10W R567 1 260 076 11 CARBON 10 5 1 2W R568 1 216 841 11 METAL CHIP 47K 5 1 10W R569 1 216 833 11 METAL CHIP 10K 5 1 10W R601 1 216 833 11 METAL CHIP 10K 5 1 10W R602 1 216 849 11 METAL CH...

Page 210: ...62 960 11 CERAMIC CHIP 220PF 10 50V C222 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C223 1 165 128 11 CERAMIC CHIP 0 22uF 16V C224 1 126 947 11 ELECT 47uF 20 35V C225 1 126 965 91 ELECT 22uF 20 50V C227 1 162 927 11 CERAMIC CHIP 100PF 5 50V C239 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V AEP UK CET C317 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C324 1 162 962 11 CERAMIC CHIP 470PF 10 50V C328 1 126 93...

Page 211: ...SCILLATION A 1085 381 A BD BOARD COMPLETE CAPACITOR C101 1 162 919 11 CERAMIC CHIP 22PF 5 50V C102 1 162 919 11 CERAMIC CHIP 22PF 5 50V C103 1 162 919 11 CERAMIC CHIP 22PF 5 50V C104 1 164 230 11 CERAMIC CHIP 220PF 5 50V C105 1 162 919 11 CERAMIC CHIP 22PF 5 50V C107 1 164 230 11 CERAMIC CHIP 220PF 5 50V C108 1 164 230 11 CERAMIC CHIP 220PF 5 50V C109 1 164 230 11 CERAMIC CHIP 220PF 5 50V C110 1 1...

Page 212: ...11 METAL CHIP 100 5 1 10W R114 1 216 864 11 SHORT CHIP 0 R201 1 500 445 21 FERRITE EMI SMD 2012 R202 1 500 445 21 FERRITE EMI SMD 2012 R203 1 216 295 91 SHORT CHIP 0 R207 1 216 295 91 SHORT CHIP 0 R249 1 216 841 11 METAL CHIP 47K 5 1 10W R250 1 216 857 11 METAL CHIP 1M 5 1 10W R252 1 216 833 11 METAL CHIP 10K 5 1 10W R253 1 216 821 11 METAL CHIP 1K 5 1 10W R254 1 216 833 11 METAL CHIP 10K 5 1 10W ...

Page 213: ...1 164 156 11 CERAMIC CHIP 0 1uF 25V C354 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C355 1 126 176 11 ELECT 220uF 20 10V C356 1 104 658 91 ELECT 100uF 20 10V C357 1 164 156 11 CERAMIC CHIP 0 1uF 25V C386 1 126 933 11 ELECT 100uF 20 16V C389 1 126 964 11 ELECT 10uF 20 50V C390 1 126 927 11 ELECT 2200uF 20 10V C391 1 164 156 11 CERAMIC CHIP 0 1uF 25V C392 1 164 156 11 CERAMIC CHIP 0 1uF 25V C393 1 164 1...

Page 214: ... 5 1 10W US CND R311 1 216 841 11 METAL CHIP 47K 5 1 10W R312 1 216 821 11 METAL CHIP 1K 5 1 10W R313 1 216 813 11 METAL CHIP 220 5 1 10W R314 1 216 841 11 METAL CHIP 47K 5 1 10W R315 1 216 821 11 METAL CHIP 1K 5 1 10W R316 1 216 833 11 METAL CHIP 10K 5 1 10W R317 1 216 833 11 METAL CHIP 10K 5 1 10W R318 1 216 833 11 METAL CHIP 10K 5 1 10W R319 1 216 837 11 METAL CHIP 22K 5 1 10W R320 1 216 833 11...

Page 215: ...W R446 1 216 809 11 METAL CHIP 100 5 1 10W R447 1 216 809 11 METAL CHIP 100 5 1 10W R448 1 216 809 11 METAL CHIP 100 5 1 10W R449 1 216 809 11 METAL CHIP 100 5 1 10W R450 1 216 809 11 METAL CHIP 100 5 1 10W R451 1 216 809 11 METAL CHIP 100 5 1 10W R452 1 216 809 11 METAL CHIP 100 5 1 10W R453 1 216 809 11 METAL CHIP 100 5 1 10W R454 1 216 809 11 METAL CHIP 100 5 1 10W R455 1 216 809 11 METAL CHIP ...

Page 216: ... D811 8 719 063 93 DIODE SLR325VC N T32 STANDBY D814 8 719 063 79 DIODE 1N4002B FLUORESCENT INDICATOR TUBE FL701 1 519 808 21 INDICATOR TUBE FLUORESCENT IC IC801 8 759 643 83 IC uPD16315GB 3BS IC802 6 600 446 01 IC RPM7240 H18 TRANSISTOR Q800 8 729 600 22 TRANSISTOR 2SA1235 F Q805 8 729 027 43 TRANSISTOR DTC114EKA T146 Q806 8 729 027 43 TRANSISTOR DTC114EKA T146 Q807 8 729 027 43 TRANSISTOR DTC114...

Page 217: ...11 METAL CHIP 220 5 1 10W R836 1 216 813 11 METAL CHIP 220 5 1 10W R837 1 216 817 11 METAL CHIP 470 5 1 10W R838 1 216 809 11 METAL CHIP 100 5 1 10W R839 1 216 813 11 METAL CHIP 220 5 1 10W R840 1 216 813 11 METAL CHIP 220 5 1 10W R841 1 216 817 11 METAL CHIP 470 5 1 10W SWITCH S721 1 762 875 21 SWITCH KEYBOARD PLAY MODE TUNING MODE S722 1 762 875 21 SWITCH KEYBOARD REPEAT FM MODE S723 1 762 875 2...

Page 218: ...9 IC BA6956AN RESISTOR R801 1 249 413 11 CARBON 470 5 1 4W R802 1 247 807 31 CARBON 100 5 1 4W R811 1 249 413 11 CARBON 470 5 1 4W R812 1 247 807 31 CARBON 100 5 1 4W R851 1 249 425 11 CARBON 4 7K 5 1 4W R852 1 249 429 11 CARBON 10K 5 1 4W R853 1 249 425 11 CARBON 4 7K 5 1 4W R854 1 249 433 11 CARBON 22K 5 1 4W R855 1 249 425 11 CARBON 4 7K 5 1 4W R856 1 249 437 11 CARBON 47K 5 1 4W R857 1 249 425...

Page 219: ... 6 3A 125V HPZ9 0F901 1 533 471 12 FUSE GLASS TUBE DIA 5 T4AL 250V AEP UK CET 0F902 1 533 452 12 FUSE GLASS TUBE DIA 5 4A 125V HPZ7 CND 0F902 1 533 454 12 FUSE GLASS TUBE DIA 5 6 3A 125V HPZ9 0F902 1 533 471 12 FUSE GLASS TUBE DIA 5 T4AL 250V AEP UK CET 0F903 1 533 451 12 FUSE GLASS TUBE DIA 5 3 15A 125V HPZ7 CND 0F903 1 533 454 12 FUSE GLASS TUBE DIA 5 6 3A 125V HPZ9 M701 A 1148 845 A MOTOR ASSY ...

Page 220: ...nd Korea model for HCD HPZ7 Addition of Australian model E51 model Singapore model Argentina model and Korea model for HCD HPZ9 1 2 2005 07 Addition of Front Panel Sub Assy HP PWB Holder and LINE IN PWB Holder SPM 05118 1 3 2005 08 Addition of New type models with Supplement 1 ENG 05008 1 4 2005 09 Change of part number for C614 and C615 HCD HPZ9 on AMP board Change of part number for FL701 on PAN...

Page 221: ...IFICATIONS Ver 1 1 2005 05 Design and specifications are subject to change without notice Speaker system 3 way bass reflex type Speaker units Super tweeter 2 cm dia cone type Woofer 15 cm dia cone type Tweeter 4 cm dia cone type Nominal impedance 6 ohms Dimensions w h d Approx 180 296 245 mm Mass Approx 2 8 kg net per speaker SS CHPZ7 SS CHPZ9 Speaker system 2 way bass reflex type Speaker units Wo...

Page 222: ... have some differences from the original one Ref No Part No Description Remarks 1 2 not supplied not supplied not supplied 2 not supplied 1 A 1095 116 A OVERALL ASSY 2 4 874 614 82 SCREW BV4 3 5 L CH SS CHPZ7 The mechanical parts with no reference number in the exploded views are not supplied ...

Page 223: ... CHPZ7 CHPZ9 SS CHPZ9 L CH Ref No Part No Description Remarks 1 A 1095 122 A SYSTEM L ASSY 1 A 1095 123 A SYSTEM R ASSY 2 4 874 614 82 SCREW BV4 3 5 2 1 2 not supplied not supplied not supplied not supplied ...

Page 224: ...p to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2005 03 New 1 1 2005 05 Addition of E model for SS CHPZ7 CHPZ9 Addition of Australian model for SS CHPZ9 ...

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