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Sony CFM-D1JMK2, Service Manual

The Sony CFM-D1JMK2 Service Manual is a comprehensive guide designed to help users understand and troubleshoot their audio device. Available for free download at manualshive.com, this manual provides detailed instructions and diagrams to ensure a seamless user experience for owners of the Sony CFM-D1JMK2.

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21

CFM-D1JMK2/D1MK2

Ref. No.

Part No.

Description

Remark

–––––––

–––––––

–––––––––

––––––

Ref. No.

Part No.

Description

Remark

–––––––

–––––––

–––––––––

––––––

MAIN

C116

1-136-171-00

FILM

0.33uF

5%

50V

C117

1-162-294-31

CERAMIC

0.001uF

10%

50V

C119

1-126-935-11

ELECT

470uF

20%

10V

C120

1-126-947-11

ELECT

47uF

20%

10V

C121

1-162-600-11

CERAMIC

0.0047uF

20%

16V

C124

1-126-959-11

ELECT

0.47uF

20%

50V

C125

1-162-851-11

CERAMIC

0.1uF

10%

16V

C127

1-126-961-11

ELECT

2.2uF

20%

50V

C128

1-126-947-11

ELECT

47uF

20%

10V

C130

1-126-961-11

ELECT

2.2uF

20%

50V

C131

1-126-961-11

ELECT

2.2uF

20%

50V

C132

1-162-841-11

CERAMIC

0.015uF

10%

16V

C133

1-126-963-11

ELECT

4.7uF

20%

50V

C134

1-126-944-11

ELECT

3300uF

20%

16V

C139

1-126-935-11

ELECT

470uF

20%

10V

C140

1-162-282-31

CERAMIC

100PF

10%

50V

C141

1-162-286-31

CERAMIC

220PF

10%

50V

C142

1-162-286-31

CERAMIC

220PF

10%

50V

C144

1-162-286-31

CERAMIC

220PF

10%

50V

C146

1-126-962-11

ELECT

3.3uF

20%

50V

C147

1-162-286-21

CERAMIC

220PF

10%

50V

C148

1-162-286-21

CERAMIC

220PF

10%

50V

C149

1-126-767-11

ELECT

1000uF

20%

10V

C151

1-126-947-11

ELECT

47uF

20%

10V

C152

1-126-960-11

ELECT

1uF

20%

50V

C153

1-162-834-11

CERAMIC

0.0039uF

10%

16V

< FILTER >

CF1

1-795-766-11

FILTER, CERAMIC (10.7M)

CF2

1-767-615-11

FILTER, CERAMIC (455k)

< CONNECTOR >

CN101

1-785-315-11

PIN, CONNECTOR (STRAIGHT) 3P

CN102

1-785-318-11

PIN, CONNECTOR (STRAIGHT) 6P

CN104

1-785-314-11

PIN, CONNECTOR (STRAIGHT) 2P

CN105

1-785-315-11

PIN, CONNECTOR (STRAIGHT) 3P

< TRIMMER CAPACITOR >

CT5

1-141-501-12

CAP, VAR (SW1 FREQUENCY COVERAGE)

(D1JMK2,D1MK2:EA)

CT5

1-141-601-11

CAP, ADJ (SW1 FREQUENCY COVERAGE)

(D1MK2:E,SP,UAE)

CT6

1-141-501-12

CAP, VAR (SW2 FREQUENCY COVERAGE)

(D1JMK2,D1MK2:EA)

CT6

1-141-601-11

CAP, ADJ (SW2 FREQUENCY COVERAGE)

(D1MK2:E,SP,UAE)

< VARIABLE CAPACITOR >

CV1

1-141-673-11

CAP, VAP (TUNING)

< DIODE >

D3

8-719-911-19

DIODE   1SS119-25

D4

8-719-911-19

DIODE   1SS119-25

D101

8-719-057-90

DIODE   L-974HD (OPR/BATT)

D102

8-719-921-40

DIODE   MTZJ-4.7C (D1JMK2,D1MK2:EA)

D102

8-719-109-81

DIODE   RD4.7ESB2 (D1MK2:E,SP,UAE)

D103

8-719-911-19

DIODE   1SS119-25

D104

8-719-911-19

DIODE   1SS119-25

D105

8-719-911-19

DIODE   1SS119-25

D108

8-719-109-85

DIODE   RD5.1ESB2

D109

8-719-109-89

DIODE   RD5.6ESB2

< IC >

IC1

8-759-245-07

IC   TA8164P

IC101

8-759-440-96

IC   MM1315AS

< COIL >

L1

1-422-317-31

COIL, AIR-CORE (FM TRACKING)

L2

1-411-333-11

COIL ( WITH CORE)(FM FREQUENCY COVERAGE)

L3

1-456-198-11

COIL (SW1 ANT) (SW1 TRACKING)

L4

1-456-199-11

COIL (SW2 ANT) (SW2 TRACKING)

L5

1-501-705-11

ANTENNA, FERRITE-ROD (MW) (MW TRACKING)

L6

1-406-253-81

COIL (OSC) (MW FREQUENCY COVERAGE)

(D1JMK2,D1MK2:E)A

L6

1-456-203-11

COIL (MW OSC) (MW FREQUENCY COVERAGE)

(D1MK2:E,SP,UAE)

L7

1-456-201-11

COIL (SW2 OSC) (SW2 FREQUENCY COVERAGE)

L8

1-456-202-11

COIL (SW1 OSC) (SW1 FREQUENCY COVERAGE)

L11

1-410-501-11

INDUCTOR

2.2uH

L12

1-410-509-11

INDUCTOR

10uH

< TRANSISTOR >

Q1

8-729-194-57

TRANSISTOR   2SC945-P

Q2

8-729-194-57

TRANSISTOR   2SC945-P

Q101

8-729-194-57

TRANSISTOR   2SC945-P

Q102

8-729-194-57

TRANSISTOR   2SC945-P

Q103

8-729-194-57

TRANSISTOR   2SC945-P

Q105

8-729-194-57

TRANSISTOR   2SC945-P

Q106

8-729-029-96

TRANSISTOR   DTC143XSA

< RESISTOR >

R1

1-249-391-11

CARBON

6.8

5%

1/4W

 

F

R2

1-249-404-00

CARBON

82

5%

1/4W F

R3

1-247-855-11

CARBON

10K

5%

1/4W

(D1JMK2,D1MK2:EA)

R4

1-247-871-11

CARBON

47K

5%

1/4W

R5

1-249-411-11

CARBON

330

5%

1/4W

R6

1-247-871-11

CARBON

47K

5%

1/4W

R7

1-249-428-11

CARBON

8.2K

5%

1/4W F

R9

1-249-433-11

CARBON

22K

5%

1/4W

R10

1-249-401-11

CARBON

47

5%

1/4W F

R11

1-247-871-11

CARBON

47K

5%

1/4W

R12

1-247-879-11

CARBON

100K

5%

1/4W

R13

1-249-417-11

CARBON

1K

5%

1/4W F

R14

1-249-417-11

CARBON

1K

5%

1/4W F

R15

1-249-401-11

CARBON

47

5%

1/4W F

R16

1-249-399-11

CARBON

33

5%

1/4W F

R17

1-247-862-11

CARBON

20K

5%

1/4W

R18

1-249-399-11

CARBON

33

5%

1/4W F

R19

1-249-415-11

CARBON

680

5%

1/4W F

R101

1-247-839-11

CARBON

2.2K

5%

1/4W

R102

1-249-417-11

CARBON

1K

5%

1/4W F

R103

1-247-852-11

CARBON

7.5K

5%

1/4W

R104

1-247-839-11

CARBON

2.2K

5%

1/4W

R106

1-249-417-11

CARBON

1K

5%

1/4W F

R107

1-247-855-11

CARBON

10K

5%

1/4W

R108

1-247-807-11

CARBON

100

5%

1/4W

R109

1-249-409-11

CARBON

220

5%

1/4W F

R110

1-247-849-11

CARBON

5.6K

5%

1/4W

R112

1-247-825-11

CARBON

560

5%

1/4W

R113

1-249-411-11

CARBON

330

5%

1/4W

R114

1-247-897-11

CARBON

560K

5%

1/4W

Summary of Contents for CFM-D1JMK2

Page 1: ...cording system 2 track 1 channel mono Frequency response 50 8000 Hz Speaker Full range 7 7 cm 3 1 8 inches dia 8Ω double cone type 2 Outputs Earphone jack For 32 Ω impedance earphone Maximum power output 2 W Power requirements 110 127 220 240 V AC selectable 50 60 Hz 6 V DC 4 R20 size D batteries Power consumption AC 6 W Battery life FM recording Sony R20P approx 20 h Sony alkaline LR20 approx 48 ...

Page 2: ... 2 13 4 4 Printed Wiring Boards 14 5 EXPLODED VIEWS 5 1 Front Cabinet Section 16 5 2 Rear Cabinet Section 17 5 3 Mechanism Deck Section 1 18 5 4 Mechanism Deck Section 2 19 6 ELECTRICAL PARTS LIST 20 SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SON...

Page 3: ...UTTONS X PAUSE x Z STOP EJECT m FF CUE M REW REVIEW n PLAY z REC 2 EARPHONE v 3 VOLUME knob 4 TONE knob 5 OPR BATT indicator 6 FUNCTION SELECTOR RADIO TAPE RADIO OFF 7 BAND SELECTOR FM SW1 SW2 MW 8 TUNING knob 9 FINE TUNING knob 0 MIC SECTION 1 GENERAL 1 2 3 4 6 5 7 8 9 0 ...

Page 4: ...er as shown below Set Cabinet front assy EARPHONE board MAIN board POWER board E C M board MD assy MF D1 Record playback head HRP101 Belt Reel capstan motor M101 1 2Screws BVTP3X14 2Screws BVTP3X14 6 3 4 5 Lid Battery case Cabinet rear assy Push the STOP EJECT button Connector CN104 Cabinet front assy ...

Page 5: ...1 1Two claws 4Chassis tuning 5Connector CN102 6Connector CN101 8MD assy MF D1 2E C M board 3Two screws BVTP 3X10 7Two screws BVTP 3X10 Cabinet rear assy 1Screw M2X3 Bind 3Screw M2X7 AZIMUTH 2Rug B3 Spring 4Record playback head HRP101 5Screw MB 8Motor coller screw 6Bracket motor 7Belt 9Reel capstan motor M101 ...

Page 6: ...ING 2Knob FINE TUNING 4Gear tuning 7Connector CN105 5Screw BVTP 3X10 9Screw BVTP 3X10 qsMAIN board 0 8Three screws BVTP 3X10 6EARPHONE board 3Two knobs VOLUME TONE qaTwo knobs FUNCTION BAND Cabinet rear assy 1Three screws BVTP 3X10 2Shield plate 3POWER board Cabinet rear assy ...

Page 7: ...the Tuning Gear until its position A fits into the detent B of the Tuning Capacitor Gear Tuning gear 4 5Screw BVTP3X10 5Screw BVTP3X10 Tuning chassis C Pointer rack Tuning chassis Pointer rack Scribe lines Tuning chassis Fig 1 Fig 2 Fig 3 3 Line up the Pointer Rack with the scribe line as shown in Fig 2 4 Install so that the Tuning Chassis intermeshes with the Pointer Rack as shown in C of Fig 3 5...

Page 8: ...ls should be set as follows unless otherwise specified FUNCTION TAPE RADIO OFF VOLUME max TONE mechanical mid Torque Torque Meter Meter Reading 2 95 6 86mN m Playback CQ 102C 30 70g cm 0 417 0 97oz inch 8 83 14 7mN m Rewind CQ 201B 90 150g cm 1 24 2 08oz inch 8 83 14 7mN m Fast Forward CQ 201B 90 150g cm 1 24 2 08oz inch 0 148 0 539mN m Back Tention CQ 102C 1 5 5 5g cm 0 02 0 76oz inch Tape Tensio...

Page 9: ...ossible r SW Section BAND switch SW FINE TUNING control mechanical center AM rf signal generator Earphone jack 32 Ω set level meter range 0 5 5V ac or distortion meter r Repeat the procedures in each adjustment several times and the frequency coverage and tracking adjustments should be finally done by the trimmer capacitors adjustment screw Record Playback Head Azimuth Adjustment Procedure Mode pl...

Page 10: ...l CFM D1JMK2 L2 FM Frequency coverage Adjustment T2 AM MW SW IF Adjustment FM IF ADJUSTMENT T1 Adjust for a maximum reading on level meter T3 Adjust for a minimum reading on distortion meter SW1 TRACKING ADJUSTMENT Adjust for a maximum reading on level meter L3 2 2MHz 2 2MHz SW2 FREQUENCY COVERAGE ADJUSTMENT Adjust for a maximum reading on level meter L7 CT6 6 8MHz 22 5MHz 6 8MHz 22 5MHz SW2 TRACK...

Page 11: ...CT D901 902 D903 904 DRY BATTERY SIZE D IEC DESIGNATION R20 4PCS 6V S102 2 REC SWITCH REC B S102 1 REC SWITCH REC 2 3 1 30 27 23 28 MIC NF S101 FUNCTION S101 2 RADIO TAPE RADIO OFF REG Q105 D102 S101 1 OPR BATT D101 E C M MIC101 MIC BOARD HRP101 REC PB HEAD HE101 ERASE HEAD S601 TAPE SWITCH M101 REEL CAPSTAN MOTOR S602 CUE REVIEW SWITCH FM OSC FM RF IN FM MIX FM RF OUT 3 AM MIX AM RF IN BAND SEL Q...

Page 12: ... 33 50V 82 3 3p 20p 6 8 47k 10 7M 20k 0 47 50V 0 001 0 001 0 0015 1k 100 10V 1k 0 01 100k 680 455K 8 2k 47k 0 47 50V 22k 0 0047 0 0082 47 0 001 100 10V 15p VC 47k 390p VC 5p 5p 33 33 5p 5p 1p VC 12p VC VC VC VC 0 0047 33 50V 100k 2SC945 RECT 2SC945TP RECT FM TELESCOPIC ANTENNA TA8164P 10k 330 0 01 0 001 0 01 47 0 01 1SS119 1SS119 0 022 12p 33 16V GND B SIGNAL 1 2 FINE TUNING FERRITE ROD ANTENNA FM...

Page 13: ... 12 5 6k 20k 10k 10k 2 2 50V 100 2 7k 0 1 47 10V 220p 220 2 2 50V 220p 10 50V 220 220p 0 022 1k RD5 1EB2 1000 10V 0 33 3 3 50V 0 022 100p 2 2k 10k RD5 6EB2 560 2 2k 220p 47 10V 100 10V 560k 0 0047 47 10V 0 015 470 10V 470 10V 4 7k 100 1SS133 1k 47 100p 47 10V 3300 16V 220p 1800p 1k MICROPHONE 2SC945 OVER LOAD DET 2SC945 MUTE 2SC945 AMP 82 330 560 L974HD 20k 0 022 22 25V 7 5k 0 0033 2SC945 REG SPEA...

Page 14: ...4 D3 JW19 C31 S101 1 2 C14 R15 JW10 JW9 R19 JW7 C13 R16 C15 C37 L1 JW4 R3 R14 C36 C139 JW111 C116 C149 R145 JW109 Q102 R135 C115 R118 C113 C140 R121 Q101 C128 R122 RV102 VOLUME C124 R120 JW110 JW102 R110 C152 R123 R115 R124 C112 R139 D105 R119 D109 Q103 R133 2 2 1 1 MAIN BOARD E C M BOARD 11 11 1 659 687 11 11 1 659 201 11 11 1 659 202 J101 D106 D107 R132 DRY BATTERY SIZE D IEC DESIGNATION R20 4PC...

Page 15: ...attern from the side which enables seeing Abbreviation EA Saudi Arabia UAE United Arab Emirates SP Singapore Note The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified U B Line Voltages are dc with respect to ground under no signal detuned conditions no mark FM MW REC PLAY Voltages are taken with a VOM 10MΩ V Voltage variations m...

Page 16: ...1 1 3 3 3 1 2 1 2 1 3 928 329 11 WINDOW CASSETTE D1MK2 1 3 928 329 21 WINDOW CASSETTE D1JMK2 2 3 928 320 22 HOLDER CASSETTE BLACK 2 3 928 320 32 HOLDER CASSETTE RED D1MK2 E EA UAE 3 X 3382 645 2 CABINET FRONT SUB ASSY B BLACK D1MK2 EA 3 X 3382 646 2 CABINET FRONT SUB ASSY R RED D1MK2 EA 3 X 3382 649 2 CABINET FRONT SUB ASSY B BLACK D1JMK2 3 X 3382 652 2 CABINET FRONT SUB ASSY B BLACK D1MK2 E SP UA...

Page 17: ... 3 928 319 32 CABINET REAR BLACK D1MK2 64 3 928 319 42 CABINET REAR RED D1MK2 E EA UAE 64 3 928 319 52 CABINET REAR BLACK D1JMK2 65 3 918 197 01 PLATE L SIDE HANDLE 66 3 928 322 01 HANDLE BLACK 66 3 928 322 11 HANDLE RED D1MK2 E EA UAE 67 3 918 198 01 PLATE R SIDE HANDLE 68 3 911 268 01 SPRING BATTERY 69 3 929 835 01 KNOB VOLUME 70 3 928 333 01 GEAR SLIP 71 3 928 335 01 KNOB TUNING BLACK 71 3 938 ...

Page 18: ...F 113 3 348 367 01 PLATE SP PACK RETAINER 114 3 913 444 01 SCREW 2X3 115 3 348 335 01 CHASSIS ASSY 116 3 598 855 01 MOTOR COLLER SCREW 117 3 913 435 01 BRACKET MOTOR 119 3 915 758 01 SPRING 120 3 395 995 01 SCREW MB 121 3 933 843 01 BELT MAIN 122 3 348 356 01 FLYWHEEL ASSY 123 3 348 373 01 WASHER POLYETHYLENE SLIDER 124 3 348 353 01 GEAR CAM 125 3 913 433 01 WASHER POLY SLIDER 126 3 348 371 01 SCR...

Page 19: ...1 LUG B3 165 3 348 347 01 CHASSIS MOLD ASSY 166 3 348 346 01 ARM MG 167 3 913 437 01 SPRING M CONTROLLER 168 3 913 439 01 LEVER SENSING 169 3 348 351 01 SPRING 170 3 913 440 01 PLATE ASSY GEAR 171 3 933 802 01 LEVER FF BUTTON 172 3 394 741 01 LEVER STOP BUTTON 173 3 394 742 01 LEVER PAUSE BUTTON 174 3 913 438 01 ARM ASSY PINCH ROLLER 175 3 348 330 11 SPRING 176 3 348 331 02 LEVER PAUSE 177 3 915 7...

Page 20: ... C2 1 162 286 31 CERAMIC 220PF 10 50V C3 1 162 306 11 CERAMIC 0 01uF 20 16V C4 1 104 663 11 ELECT 33uF 20 16V C5 1 162 206 31 CERAMIC 20PF 5 50V D1MK2 E SP UAE C5 1 162 207 31 CERAMIC 22PF 5 50V D1JMK2 D1MK2 EA C6 1 162 206 31 CERAMIC 20PF 5 50V C7 1 162 193 31 CERAMIC 3 3PF 10 50V C8 1 102 958 00 CERAMIC 20PF 5 50V D1MK2 E SP UAE C8 1 102 960 00 CERAMIC 24PF 5 50V D1JMK2 D1MK2 EA C10 1 126 959 11...

Page 21: ...1SS119 25 D104 8 719 911 19 DIODE 1SS119 25 D105 8 719 911 19 DIODE 1SS119 25 D108 8 719 109 85 DIODE RD5 1ESB2 D109 8 719 109 89 DIODE RD5 6ESB2 IC IC1 8 759 245 07 IC TA8164P IC101 8 759 440 96 IC MM1315AS COIL L1 1 422 317 31 COIL AIR CORE FM TRACKING L2 1 411 333 11 COIL WITH CORE FM FREQUENCY COVERAGE L3 1 456 198 11 COIL SW1 ANT SW1 TRACKING L4 1 456 199 11 COIL SW2 ANT SW2 TRACKING L5 1 501...

Page 22: ...33 11 VOLUME TAP 20K VOLUME SWITCH S1 1 762 853 11 SWITCH LEVER SLIDE BAND S101 1 762 854 11 SWITCH LEVER SLIDE FUNCTION S102 1 762 800 11 SWITCH SLIDE REC SWITCH TRANSFORMER T1 1 456 197 11 COIL FM IF T2 1 456 200 11 COIL AM IF T3 1 456 196 11 COIL FM DET 1 686 655 11 POWER BOARD 1 533 233 31 HOLDER FUSE CAPACITOR C901 1 101 005 00 CERAMIC 22000PF 50V C902 1 101 005 00 CERAMIC 22000PF 50V C903 1 ...

Page 23: ...23 CFM D1JMK2 D1MK2 MEMO ...

Page 24: ... the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2002 10 New CFM D1JMK2 D1MK2 ...

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