Sony Ericsson K200 Working Instruction, Mechanical Download Page 3

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Working Instruction

Mechanical

3/000 21-1/FEA 209 544/127 A

Sony Ericsson Mobile Communications AB

3(30)

1.1 Equipment

SPECIAL TOOLS

• NTZ 122 459 Torque screwdriver (or equivalent)
set to 15 Ncm+/- 6%
• NTZ 122 288 Torx bit no. 6
• NTZ 112 1070 Camera Module removal tool.
• NTZ 122 521 Flex film assembly tool
• NTZ 122 302/2 Front opening tool

STANDARD TOOLS

• Dentist hook
• A pair of tweezers
• Blunt pair of tweezers
• Guitar pick

ESD EQUIPMENT

Protect the phone from ESD damages whenever it has
been opened by using:

•

ESD-wristband

•

ESD-gloves

LABEL EQUIPMENT

The following special equipment is required when replacing
or installing a new KRH label:

•

Hot air flow solder station

•

Zebra printer connected to computer

Summary of Contents for K200

Page 1: ...3 1 Battery cover assy 11 3 2 Antenna cover assy 11 3 3 Front cover assy 11 3 4 Keypad assy 11 3 5 Rear cover assy 11 3 6 System connector 12 3 7 Dome Foil 12 3 8 Camera Module and Camera gasket 13 3 9 PCB sponge 15 3 10 Copper tape shield can lid 16 3 11 Tape shield can lid black 17 3 12 Liquid Intrusion Indicator 18 3 13 IrDa Window 18 3 14 Loudspeaker 19 3 15 Antenna Film 20 3 16 Microphone 21 ...

Page 2: ...Working Instruction Mechanical 3 000 21 1 FEA 209 544 127 A Company Internal Sony Ericsson Mobile Communications AB 2 30 1 Introduction K200 K220 ...

Page 3: ...e removal tool NTZ 122 521 Flex film assembly tool NTZ 122 302 2 Front opening tool STANDARD TOOLS Dentist hook A pair of tweezers Blunt pair of tweezers Guitar pick ESD EQUIPMENT Protect the phone from ESD damages whenever it has been opened by using ESD wristband ESD gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new KRH label Hot air flow solde...

Page 4: ...EEP ALL CONTACT SURFACES CLEAN BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK TWEEZERS OPENING TOOLS GUITAR PICK ETC TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD NEVER TOUCH THE DISPLAY GLASS USE AIR BLOW EQUIPMENT TO KEEP THE FRONT W...

Page 5: ...y directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement 2 1 Overview The disassembly is done in the following sequence 1 Battery cover assy 2 Battery 3 Antenna cover assy 4 Front cover assy 5 Keypad assy 6 PBA 7 Rear cover assy Start Done...

Page 6: ...30 Disassembly Instruction continued 2 1 1 Battery Cover assy Battery TURN OFF THE PHONE Remove the battery cover with your fingers Slide off the battery cover in the direction of the arrow Remove the battery from the phone with your fingers by using the tab in the lower end of the battery lift it up 1 and pull back 2 ...

Page 7: ...refully release the two snap hooks located on each side of the Antenna Cover BE CAREFULL NOT TO DAMAGE THE LOUDSPEAKER CLOTH OR CRACK THE PLASTIC WHEN REMOVING THE ANTENNA COVER Carefully lift up the antenna cover with the front opening tool BE CAREFULL NO TO DAMAGE THE ANTENNA FLEXFILM WHEN REMOVING THE ANTENNA COVER Make sure the snap hooks are fully released and then slide the Antenna Cover in ...

Page 8: ...1 3 Front cover Assy and Keypad Use the Torque screwdriver to loosen the 4 screws DO NOT USE A SCREWDRIVER OR OTHER SHARP TOOLS IT MIGHT CAUSE DAMAGE TO THE PLASTIC OR OTHER COMPONENTS Use the Guitar pick to release the Front Assy from the Rear cover Assy Start by the System Connector Gently separate the front assy from the Rear cover assy ...

Page 9: ... AB 9 30 Disassembly Instruction continued 2 1 4 PBA unit The PBA is attached to the Rear cover with 2 snap hooks 1A 2A Use the Front Opening Tool to release the snap hooks holding the PBA Once the 2 hooks are released you should be able to carefully lift the PBA starting with the lower left side ...

Page 10: ...gins by directing you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement Go back to this Replacements section and carry out the instruction The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in or...

Page 11: ...ver assy Follow the 2 1 1 2 1 2 Disassembly instructions Instruction text Follow the 4 1 3 4 1 4 Reassembly instructions 3 3 Front cover assy Follow the 2 1 1 2 1 3 Disassembly instructions Instruction text Follow the 4 1 2 4 1 4 Reassembly instructions 3 4 Keypad assy Follow the 2 1 1 2 1 4 Disassembly instructions Instruction text Follow the 4 1 2 4 1 4 Reassembly instructions 3 5 Rear cover ass...

Page 12: ...tem connector Follow the 4 1 1 4 1 4 Reassembly instructions 3 7 Dome Foil Follow the 2 1 1 2 1 4 Disassembly instructions DO NOT TOUCH THE KEYPAD DOME FOIL OR PCB ALWAYS USE A PAIR OF TWEEZERS Remove the old Dome Foil with a pair of tweezers IT S IMPORTANT TO ALLIGN THE KEYPAD DOME FOIL PROPERLY Apply the new Dome Foil on the PBA using a pair of tweezers Guide the Dome Foil according to the guide...

Page 13: ...mera Module and Camera gasket Follow the 2 1 1 2 1 4 Disassembly instructions Remove the Camera gasket with a pair of tweezers Use the Camera removal tool to remove the Camera Module Press down the Camera removal tool to release the Camera Module Lift up the camera module with a pair of tweezers Mount a new camera module with a pair of tweezers ...

Page 14: ...ction continued NOTE THE ORIENTATION OF THE CAMERA MODULE OBSERVE THE GUIDING PIN ON THE CAMERA MODULE AND THE CAVITY OF THE SOCKET Push down the camera module It s possible to hear a weak click sound from the snap hooks Mount a new Camera Module gasket with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 15: ...ony Ericsson Mobile Communications AB 15 30 Replacement Instruction continued 3 9 PCB sponge Follow the 2 1 1 2 1 4 Disassembly instructions Remove the PCB sponge with a pair of tweezers Mount a new PCB sponge with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 16: ...e Communications AB 16 30 Replacement Instruction continued 3 10 Copper tape shield can lid Follow the 2 1 1 2 1 4 Disassembly instructions Remove the Copper tape with a pair of tweezers Mount a new Copper tape with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 17: ...d can lid black Follow the 2 1 1 2 1 4 Disassembly instructions BE CAREFULL NOT TO DAMAGE THE SHIELDCAN LID Remove the Tape shield can lid black with a pair of tweezers or your fingers Start in the corner If necessary clean with isopropyl alcohol Mount a new Tape shield can lid black with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 18: ...rs 2 Remove adhesive remains with isopropyl alcohol 3 Apply the new Liquid Intrusion Indicator Follow the 4 1 1 4 1 4 Reassembly instructions 3 13 IrDa Window Follow the 2 1 1 2 1 4 Disassembly instructions NOTICE THE POSITION OF THE IRDA WINDOW BEFORE REMOVAL Overturn the IrDa window and continue to overturn to 90 degrees angle to release it Use a blunt pair of tweezers to position the new IrDa w...

Page 19: ...ntinued 3 14 Loudspeaker Follow the 2 1 1 2 1 4 Disassembly instructions Remove the loudspeaker and remaining adhesive with a dentist tool ALIGN THE LOUDSPEAKER GUIDINGPIN WITH THE CAVITY OF THE REAR COVER Peal of the protection foil and mount a new loudspeaker with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 20: ...B 20 30 Replacement Instruction continued 3 15 Antenna Film Follow the 2 1 1 2 1 4 Disassembly instructions Use a blunt pair of tweezers to remove the antenna film PRECISELY ALLIGN THE ANTENNA FILM Use a blunt pair of tweezers to mount the antenna film Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 21: ...son Mobile Communications AB 21 30 Replacement Instruction continued 3 16 Microphone Follow the 2 1 1 2 1 4 Disassembly instructions Remove the microphone with a pair of tweezers Mount a new microphone with a pair of tweezers Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 22: ...acement Instruction continued 3 17 Vibrator Follow the 2 1 1 2 1 4 Disassembly instructions Remove the vibrator with a blunt pair of tweezers BE CAREFULL NOT TO DAMAGE THE CONNECTORS Mount a new vibrator with a blunt pair of tweezers by pushing down in the middle Follow the 4 1 1 4 1 4 Reassembly instructions ...

Page 23: ...1 3 Disassembly instructions Remove the receiver with a dentist hook MAKE SURE THAT THERE ARE NO RESIDUES OF ADHESIVE LEFT IN THE CAVITY BE CAREFULL NOT TO DAMAGE THE SPRING CONNECTORS ON THE RECEIVER BE SURE THAT YOU MOUNT THE RECEIVER IN THE RIGHT DIRECTION Mount a new receiver with a blunt pair of tweezers Follow the 4 1 1 4 1 3 Reassembly instructions ...

Page 24: ...efore removal Heat up the KRH label by using hot air if needed Carefully remove the KRH label without causing scratches If there still are residues clean the surface with isopropyl alcohol Check that the proper KRH label format is loaded in the Zebra printer Write a new KRH label by using the program Label make and check that the printing is OK Take the new KRH label and place it onto the frame as...

Page 25: ...that section usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone 4 1 Overview The reassembly is done in the following sequence 1 Rear cover assy 2 PBA 3 Keypad assy 4 Front assy 5 Antenna cover assy 6 Battery 7 Battery cover assy Start Done REPLACEMENTS DISASSEMBLY REASSEMBLY Contents page ...

Page 26: ...t MAKE SURE THE LOUDSPEAKER 1 VIBRATOR 2 MICROPHONE 3 IRDA WINDOW 4 AND ANTENNA FLEX FILM 5 ARE IN PLACE BEFORE YOU ASSEMBLE THE PBA Place the PBA into the Rear cover Assy start by putting the upper part of the PBA into the frame Gently press down the PBA under the Snap hooks the arrows in the picture shows where the Snap hooks are located Make sure it fits correctly ...

Page 27: ... NESSESSARY MAKE SURE THE RECEIVER 1 AND KEYPAD 2 ARE IN PLACE BEFORE YOU ASSEMBLE THE REAR COVER MAKE SURE THAT THE KEYPAD IS CORRECTLY POSITIONED IN THE FRONT ASSY Place the Rear cover Assy over the Front Assy Press on all sides where front snap fit hooks are located 1A 1D Click sounds will be heard when the snap hooks grips into the frame Tighten the four screws according to the arrow indicatio...

Page 28: ...Antenna cover assy Position the Antenna Cover on the phone according to the picture by sliding it on in the direction of the arrow as shown in the picture Push the antenna cover into place Press the on the sides of the Antenna Cover Click sounds are heard when the two snap hooks indicated by the arrow in the picture fastens into the Rear cover ...

Page 29: ... FEA 209 544 127 A Sony Ericsson Mobile Communications AB 29 30 4 1 4 Battery and battery cover assy Place the battery into cavity Start at battery connector area indicated by the arrow in the picture Slide on the Battery cover onto the phone ...

Page 30: ...Working Instruction Mechanical 3 000 21 1 FEA 209 544 127 A Company Internal Sony Ericsson Mobile Communications AB 30 30 5 Revision history Rev Date Changes Comments A 2007 04 30 First release ...

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