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Owner’s Manual 

Front Grill Brush - SF50 

 
© 2021 

SONNY’S The CarWash Factory

®

. All Rights Reserved. 

 

SonnysDirect.com 

This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or 

Page 18 of 26 

published without prior written consent. Content, prices, and availability subject to change without notice. 

 

 

Manual-O, Front Grill Brush 16v1 

– Rev 2021-A 

Equipment Installation 

       

Front Grill Brush Installation 

 

 

Installation Tools 

 

Consumables 

1.  Safety Glasses 

 

1.  PTFE Paste 

2. 

1/2” Drive Ratchet Set 

 

2.  PTFE Tape 

1.  Standard Combo Wrenches 

 

 

2.  Tape Measure 

 

 

3.  Permanent Marker 

 

 

4.  4' Level 

 

 

5.  Electric Impact Wrench 

 

 

6.  5' Pry Bar 

 

 

7.  1" Hammer Drill 

 

 

8.  Sledgehammer 

 

 

 

 

 

Work Force 

 

Time (assuming no problems) 

One (1) Person 

 

1.00 - 2.00 hours 

 

 

Installation Steps 

1.  Determine where the Washer Frame is to be installed. Refer to tunnel layout diagram.  

2.  Sweep any debris from where the Washer will stand. 

Note: 

Ensure the Washer Frame is correctly located before installing any lag bolts. Before 

lagging the frame into position have a second person double check all measurements against 
your tunnel equipment layout drawings to ensure all measurements were performed correctly. 

3.  Bring the driver side leg into the building using the lift-a-ma-jig. Do not cut the brush arms 

free. 

4.  Place 

46” from the inside of the passenger guide rail and the correct distance from the 

entrance for your tunnel layout.  

5.  Square the Washer Frame to the conveyor. Plumb the legs and level the hanger arms. 

Shim the base as needed. 

6. 

Lag one corner of the driver’s side base and recheck all measurements. Once confirmed, 
lag the opposite corner on the passenger’s side then finish lagging the brush in place. 

Summary of Contents for SF50

Page 1: ...Front Grill Brush SF50 2009 Built without Pillow Block Hanger Arm Bearings Owner s Manual Sonny s Enterprises LLC 5605 Hiatus Road Tamarac Florida 33321 ...

Page 2: ...atterns 36 Slot Hub 10 Diameter 15 Sonny s NeoGlide Installation 17 Equipment Installation 18 Front Grill Brush Installation 18 Adjustments and Testing 20 GENERAL OPERATION 21 PREVENTIVE MAINTENANCE 22 PARTS 23 WARRANTY 25 CUSTOMER SERVICE 26 Sonny s and Sonny s The CarWash Factory are Registered trademarks of Sonny s Enterprises LLC Make CarWashing Easy and OneWash are trademarks of Sonny s Enter...

Page 3: ...n management are permitted to enter the wash tunnel to perform inspections or maintenance At least two qualified maintenance people must be present when performing equipment repairs or preventive maintenance 7 Do not perform any maintenance or work on equipment unless you first perform Lock Out Safety Precautions All electrically powered equipment must have manually operated disconnects capable of...

Page 4: ...prevent hazardous safety conditions Be certain to follow all safety procedures on SDS Sheets for each chemical product used 14 All hydraulic and electric systems in the wash tunnel equipped with a torque relief or overload should be checked and set at the minimum amount that will allow for proper functionality under normal washing conditions 15 No unauthorized people should ever be permitted in th...

Page 5: ...tion that is vital to the successful installation operation and maintenance of your SONNY S vehicle washing equipment Please read and understand the full contents of this manual before installation and operation of the equipment Keep this booklet in a location where it may be used for ongoing reference Should you have any questions on the operation or servicing of this equipment please contact TEC...

Page 6: ...nt prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Product Specifications Frame and legs constructed from aluminum or stainless steel Includes NEOGLIDE material Brush angled for smooth operation around large trucks and SUVs Double roller bearings Unique three hub design 12 10 6 Hydraulic brush drive motors use 4GPM 800PSI Shock absorber and air c...

Page 7: ...hts Reserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 7 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A ...

Page 8: ...hts Reserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 8 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A ...

Page 9: ...termined at time of order from the Customer s Controller system to the liquid solenoid valve for the brush spray bars and if required the motor starter coil for the hydraulic power pack feeding the two brushes and any pump motor for the chemical distribution system Where applicable the Customer s Electrician is to provide materials and install 208VAC or 230VAC or 460VAC 3 phase 60Hz power to the e...

Page 10: ...ed SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 10 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Dimensions Figure 1 ...

Page 11: ...eserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 11 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Figure 2 ...

Page 12: ...eserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 12 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Figure 3 ...

Page 13: ...eserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 13 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Figure 4 ...

Page 14: ...eserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 14 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Figure 5 ...

Page 15: ...and proprietary to SONNY S and cannot be used disclosed or Page 15 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Insert Patterns 28 Slot Hub 6 Diameter 8 Position Material Insert Patterns 36 Slot Hub 10 Diameter 20 Position Material ...

Page 16: ...his document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 16 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Insert Patterns 44 Slot Hub 12 Diameter 24 Position Material ...

Page 17: ...nnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 17 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A Sonny s NeoGlide Installation ...

Page 18: ...lation Steps 1 Determine where the Washer Frame is to be installed Refer to tunnel layout diagram 2 Sweep any debris from where the Washer will stand Note Ensure the Washer Frame is correctly located before installing any lag bolts Before lagging the frame into position have a second person double check all measurements against your tunnel equipment layout drawings to ensure all measurements were ...

Page 19: ...NGE high pressure hose on the washer unit is for the hydraulic RETURN connection 9 Run and connect a 1 2 inch PRESSURE line from the Hydraulic Power Pack to the 1 2 inch male pipe thread fitting on the BLACK high pressure hose on the leg of the Washer 10 Run and connect the 1 2 inch RETURN line to the Hydraulic Power Pack to the 1 2 inch male pipe thread fitting on the ORANGE high pressure hose on...

Page 20: ...imately 30PSI in the retract position and in the range of 0 15PSI in the extended position Speed and Torque Adjustment where applicable 1 Hydraulic a The speed can be adjusted on the flow control for the power pack b To increase the speed move the handle on the flow control closer to the number 10 c To decrease the speed move the handle on the flow control closer to the number 1 d The torque must ...

Page 21: ...cross the grill of the vehicle maintaining steady contact while cleaning the front of the vehicle After passing beyond the front of the vehicle the brush will travel down the side of the vehicle continuing to clean the vehicle as a side brush Proper cloth penetration on flat vehicle surfaces should be 3 to 4 inches As the wraparounds gear around corners such as fenders cloth penetration may be gre...

Page 22: ... cloth for cuts grease or oil Remove and repair or replace any cloth panel if any of these conditions are found 4 Check for proper chemical solution delivery WEEKLY 1 Grease the brush shaft four bolt flange bearings Do not allow grease to come in contact with brush cloth FOR THE FIRST MONTH OF OPERATION CHECK ALL HARDWARE AND FITTINGS FOR TIGHTNESS EACH WEEK PERFORM THIS INSPECTION TO THE SCHEDULE...

Page 23: ... Reserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 23 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A PARTS ...

Page 24: ...hts Reserved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or Page 24 of 26 published without prior written consent Content prices and availability subject to change without notice Manual O Front Grill Brush 16v1 Rev 2021 A ...

Page 25: ... found to be defective within the warranty period In the event of repair or replacement this limited warranty is noncumulative The Purchaser must supply the Seller with immediate written notice when any defects are found The Seller shall have the option of requiring the return of defective material to establish the Purchaser s claim Neither labor nor transportation charges are included in this war...

Page 26: ...Y S Equipment Department for installation and or operational questions regarding this piece of equipment Please refer to the Parts Catalog and contact SONNY S Customer Service Order Entry Department for any replacement parts for this piece of equipment You can also visit the web at www SonnysDirect com DEPARTMENT PHONE NUMBERS FAX NUMBERS Toll Free Main Line 800 327 8723 800 495 4049 Equipment Dep...

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