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Hydraulic Power Pack

Owner’s Manual

=============================================================================================================

© 2021 SONNY’S The CarWash Factory

®

. All Rights Reserved. SonnysDirect.com

This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written co

nsent.

Content, prices, and availability subject to change without notice

Manual-O, Hydraulic Power Pack

–

Part # 10013914-B

Page 2 of 32

Sonny’s and Sonny’s The CarWash Factory are Registered trademarks of Sonny’s Enterprises LLC
Make CarWashing Easy and OneWash are trademarks of Sonny’s Enterprises LLC

Designed

here.

Built

here.

Backed

here. is a trademark of Sonny’s Enterprises LLC

Products mentioned herein are for identification purposes only and may be registered trademarks of their respective companies.
All other brand names, trademarks or registered trademarks are the property of their respective owners.

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Summary of Contents for 10HP

Page 1: ...Owner s Manual _____________________________________________________________________________________ Hydraulic Power Pack Register Your Warranty Scan QR Code Designed here Built here Backed here ...

Page 2: ...ic Power Pack Part 10013914 B Page 2 of 32 Sonny s and Sonny s The CarWash Factory are Registered trademarks of Sonny s Enterprises LLC Make CarWashing Easy and OneWash are trademarks of Sonny s Enterprises LLC Designed here Built here Backed here is a trademark of Sonny s Enterprises LLC Products mentioned herein are for identification purposes only and may be registered trademarks of their respe...

Page 3: ... 9 HYDRAULIC POWER PACK CAPABILITIES 10 11 HYDRAULIC POWER PACK SELECTION 12 14 SAFETY WEAR REQUIRED FOR INSTALLATION 15 TOOLS REQUIRED FOR INSTALLATION 15 INSTALLATION INSTRUCTIONS 16 ADJUSTMENTS AND TESTING 17 18 GENERAL OPERATION 19 MOTOR PUMP PARTS WARRANTY 19 GENERAL WARRANTY 20 REGISTER YOUR WARRANTY ONLINE 20 PREVENTIVE MAINTENANCE 21 MAINTENANCE VIDEO 21 Sonny s CarWash College 22 CUSTOMER...

Page 4: ...ted disconnects capable of being locked in the OFF position Equipment that has been locked out for any reason must be restarted ONLY by the person who performed the lock out operation These procedures MUST be followed to avoid personal injury death and or dismemberment All parts and components MUST be installed by experienced and trained technicians No unauthorized personnel should ever be permitt...

Page 5: ...uipment operations immediately contact your supervisor or Sonny s The CarWash Factory Only use approved hardware parts and components with the Hydraulic Power Pack or any other equipment Protect your body parts against sharp corners and edges at all times Keep loose articles of clothing and jewelry away from the removal installation or operation of all equipment The personnel installing the Hydrau...

Page 6: ...pecific conditions and compliance with federal state and local building codes is the exclusive responsibility of the customer and or architect and engineer to verify compliance WARNING Do NOT attempt to repair or adjust any pressurized liquid or pneumatic part hose pipe or fitting while that equipment is in operation WARNING Do NOT operate any equipment that requires safety covers with those cover...

Page 7: ...ved SonnysDirect com This document is confidential and proprietary to SONNY S and cannot be used disclosed or published without prior written consent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 7 of 32 INTRODUCTION ...

Page 8: ...ny s Hydraulic Power Packs feature durable Vickers Vane pumps engineered to excel in the harsh environment of a professional car wash They deliver reliable performance day after day with minimal maintenance Sight Glass Temperature Gauge Return Line Filter Filler Breather Clean Out Cover s Suction Strainer System Relief Pressure Compensated Flow Control Pressure Gauge Low Level Switch Vickers Gear ...

Page 9: ...t is recommended that the return line from the last hydraulic motor in a circuit to the power pack return filter be one size larger than the pressure line example pressure line is inch return line should be inch This practice extends the life of the hydraulic motors and pump by reducing line friction and oil temperature Electrical The Customer s Electrician is to provide materials and install 208V...

Page 10: ...ers plumbed in parallel with separate speed control valves running at 80RPM each using 5 9 cu in rev motors 6 13GPM total fluid requirement One 7 5HP Power Pack with 10 5GPM pump can operate A surface mount or over under conveyor 100 ft long or shorter at 120CPH assumes 15RPM drive sprocket with 5 2 1 speed reducer using a high torque low speed hydraulic motor 24 0 cu in rev 8 1GPM fluid requireme...

Page 11: ...uirement OR A surface mount or over under conveyor longer than 100 ft at 150CPH assumes 15RPM drive sprocket with 5 2 1 speed reducer using a medium torque medium speed hydraulic motor 14 9 cu in rev 6 3GPM fluid requirement OR One pair of low side washers plumbed in series running at 80RPM with 5 9 cu in rev motors one pair of wraparound washers plumbed in parallel running at 80RPM with 11 3 cu i...

Page 12: ... by side you can easily switch the hydraulic lines should there be a problem with the conveyor power pack Your cash register won t ring if the conveyor is not operating but you can still process vehicles without the tire brushes turning Sizing a hydraulic power pack is not difficult One simple formula and a few minutes of your time to calculate hydraulic motor loads is well worth the effort Multip...

Page 13: ...ower pack 90 rpm X 11 3 cu in rev 231 4 40 GPM per motor 8 80 GPM for two 1005 motors in parallel Therefore a 7 5HP power pack with a 10 5GPM pump with two pressure compensated speed control valves will meet the needs of this equipment fluid demand Example 2 You want to run a pair of low side washers using 5 9 cu in rev motors plumbed in series a pair of van side washers using 11 3 cu in rev motor...

Page 14: ...ain speed increases above 120CPH for this 100 ft long conveyor a 7 5HP 10 5GPM hydraulic power pack would be chosen NOTE Hydraulic fluid requirements in gallons per minute from the power pack pump will vary with a change in the size of the conveyor hydraulic drive motor as well as a change in the speed of the conveyor chain movement Always calculate conveyor power pack requirements using the highe...

Page 15: ...tice Manual O Hydraulic Power Pack Part 10013914 B Page 15 of 32 WARNING Make sure to follow Local and State Safety Wear Required Regulations to ensure the safety of all personnel Failure to follow Safety Regulations may result in personal injury death and or dismemberment Tools Not Included Safety Glasses Stainless Shims Drive Ratchet Set Standard Combo Wrenches Standard Screwdriver 1 Hammer Dril...

Page 16: ...e the pack will sit 3 Bring the Power Pack into the building and set it in place 4 Lag the Power Pack down and shim as needed 5 If mounting a second Power Pack above this one install the 4 stacking legs onto the Power Pack lift the second Power Pack into place and bolt it to the stacking legs WARNING Verify stacking legs are installed correctly and secured with proper hardware Make sure second Pow...

Page 17: ...ll flow position the FCV closet to the pump should have the highest GPM placed on it and go down accordingly d Adjust the set screw under the hex cap for this FCV to the minimum relief setting required for operation on each individual piece of equipment e Turn this first FCV to zero flow f Repeat steps b through d for each FCV in order for this Power Pack Be certain that all FCV s are off except t...

Page 18: ...re hose going to the hydraulic motor This is the C port on the flow control valve 2 Plug the C port with a pipe plug 3 Remove the relief valve cap nut located directly across from the incoming pressure pipe or hose from the pump 4 Startup power unit and read the gauge pressure 5 Adjust the relief valve pressure by turning the adjustment screw clockwise to increase counterclockwise to decrease 6 Ad...

Page 19: ...ll be Drop Shipped from Suncoast Hydraulics All Power Pack Motors carry an 18 month Baldor warranty and will need to be brought to a local Baldor Service center for a warranty evaluation If a replacement motor is purchased prior to the motor being evaluated and the service center Baldor decides to repair the motor under warranty the motor will be returned to the customer at no charge for the repai...

Page 20: ...eplacement of materials found to be defective within the warranty period In the event of repair or replacement this limited warranty is noncumulative The Purchaser must supply the Seller with immediate written notice when any defects are found The Seller shall have the option of requiring the return of defective material to establish the Purchaser s claim Neither labor nor transportation charges a...

Page 21: ...ises Visually check each piece of hydraulic circuit equipment for proper operation WEEKLY 1 Clean the entire assembly thoroughly FOR THE FIRST MONTH OF OPERATION CHECK ALL FITTINGS FOR TIGHTNESS EACH WEEK PERFORM THESE INSPECTIONS AS PER THE SCHEDULE SHOWN BELOW AFTER THE FIRST MONTH OF OPERATION MONTHLY 1 Inspect all hardware and fittings for tightness SEMI ANNUALLY 1 Measure and Record Full Load...

Page 22: ...quipment labs and collaborative learning environments located in Tamarac FL and Phoenix AZ Gain hands on experience that is transferable to your wash Real Certifications Real training with real testing and certification ensures your staff will gain the necessary skills to make a positive impact that drives savings Real CarWash Experts Our Instructors have washed over 100 million cars and combined ...

Page 23: ...h Support at extension 234 or email at Sonnys Support SonnysDirect com To order replacement parts contact Customer Service at ext 200 email us at CustomerService SonnysDirect com or visit us on the web at www SonnysDirect com Toll Free Main Line 800 327 8723 Office Monday Friday 8 00 AM 5 30 PM ET Fax Number 800 495 4049 Local Number 954 720 4100 Customer Service Option 3 Customer Service Monday F...

Page 24: ...sent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 24 of 32 Get answers to the most frequently asked questions FAQs regarding car wash equipment improving your operations attracting customers investing in a car wash managing risk at your car wash instructional videos and much much more SonnysDirect com under Support tab Scan QR ...

Page 25: ...ators available 24 7 Sonny s posts the cell phone numbers of experienced operators at our company on line They are on call 24 7 to help guide you through any emergency that happens at your car wash We have a 24 7 Emergency Replacement Parts Program Sonny s inventories consist of over 12 000 car wash products including nearly every replaceable item for our equipment ready for same day shipment We h...

Page 26: ...ange without notice Manual O Hydraulic Power Pack Part 10013914 B Page 26 of 32 Scan QR Code Scan QR Code Product Manuals Technical Bulletins Backroom Support Equipment Central Vacuums Central Vacuum Systems and Components Friction Washing Components Chemical Applicators and Components Pre Wash Controls Control Release Notes Conveyors and Components Drying Components Electronic Components Friction...

Page 27: ...imes and the largest inventory in the world Maintenance Repair Receive CarWash College s latest tips to run a more profitable wash Technology Controls Point of Sale Learn the latest tips and tricks to leverage technology to increase profits and reduce costs Car Wash Marketing Ideas to capture upsell and retain your unfair share of customers both onsite and online Marketing and signage tips to incr...

Page 28: ...published without prior written consent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 28 of 32 Scan QR Code Scan QR Code Emergency CarWash Equipment Tunnel Equipment CarWash Parts Supplies CarWash Controls CarWash College CarWash Chemistry CarWash Signage Corporate New Investors FREE CAR WASH CATALOGS BOOKS EMERGENCY CONTACTS ...

Page 29: ...not be used disclosed or published without prior written consent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 29 of 32 UNLIMITED WASH CLUB Scan QR Code With your OneWash membership you ll have unlimited access to the industry s only complete suite of car wash business solutions with benefits Join Us ...

Page 30: ...ial and proprietary to SONNY S and cannot be used disclosed or published without prior written consent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 30 of 32 SECURITY AT YOUR FINGERTIPS Interested Scan QR Code CONTROL YOUR PROFITABILITY Get Connected Scan QR Code ...

Page 31: ...t com This document is confidential and proprietary to SONNY S and cannot be used disclosed or published without prior written consent Content prices and availability subject to change without notice Manual O Hydraulic Power Pack Part 10013914 B Page 31 of 32 GROW YOUR BUSINESS Interested Scan QR Code ...

Page 32: ...Designed here Built here Backed here ...

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