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7.2. 

SETUP 

1.  Connect the power cord into the receptacle on the rear of the ultrasonic processor.  

2.  Make sure the unit is switched off.  Plug the electrical line cord into the electrical outlet. 

3.  If the optional foot switch is used, insert the plug into the jack located on the rear panel. 

4. 

For best results, it is critical to use the appropriate size and type of accessory to 

process your sample.

  If you are not sure that you have the proper probe for your sample 

volume, please refer to the product brochure or call for assistance.   

5. 

Horns/Probes must be properly tightened.

  Depending on the accessories purchased, 

often the probe and the flat tip are attached to the converter at the factory.  

Check the 

tightness of the probe and flat tip by using the wrench set.

  Please refer to images in 

the Maintenance section of this manual.  A loose probe or tip may cause damage to the 

power supply circuitry or parts of the converter and probe.  A loose probe may also show a 

fluctuation in wattage readings.  

Always use the wrenches supplied with the unit. 

6.  If you will be using a microtip or extender, remove the flat tip on the end of the replaceable 

tip probe, then attach the microtip or extender in its place. 

7. 

Microtips must be used in pulse mode to prevent overheating

 - which could potentially 

crack the tip.  See page 16 for Microtip Limits and contact us with questions.   

8.  Horns and probe tips wear after normal usage.  Using a severely worn probe tip can 

damage internal power supply components. 

9.  If using a laboratory stand, mount the converter /probe assembly using a clamp.  Be sure to 

secure the clamp to the upper section of the converter housing only.  Never secure the 

clamp to any other portion of the converter/probe assembly. If you are using an acoustic 

enclosure mount the converter properly in the converter collar. 

10. Connect the converter cable to the power supply and then to the top of the converter.  Push 

the connectors in and turn the chrome rings clockwise ¼ turn to secure the connectors. 

11. If the application requires long processing times, we recommended chilling the sample and 

pulsing processing.  If processing for over 15 minutes, the converter may get warm and 

require cooling with dry, compressed air.  

See converter cooling instructions in the 

Section 12. 

 

 

Summary of Contents for VC505

Page 1: ...Sonics Materials Inc 53 Church Hill Road Newtown CT 06470 USA Phone 203 270 4600 info sonics com Rev 10 21 www sonics com ULTRASONIC PROCESSOR Part No VC505 OPERATION MANUAL...

Page 2: ...NNECTORS 10 5 4 CONVERTER CLAMPING 12 6 PREPARATION FOR USE 13 7 OPERATING INSTRUCTIONS 14 7 1 CAUTION 14 7 2 SETUP 15 7 3 OPERATION 16 8 TECHNIQUES FOR OPTIMIZING RESULTS 19 9 MAINTENANCE 21 9 1 PROB...

Page 3: ...rranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under n...

Page 4: ...ic Processor NEVER immerse the converter in liquids of any kind or let condensed moisture or liquid drip into the converter NEVER grasp an activated probe or touch the tip of a vibrating probe It can...

Page 5: ...s Slow Blow 6 3 Amps Slow Blow Weight 16 lbs 6 8 Kg Dimensions 8 W x 15 25 L x 8 5 H 203 mm x 387 mm x 216 mm Output Voltage 1000 VRMS max Output Frequency 20 kHz Converter Weight 2 lbs 900 g Dimensio...

Page 6: ...t configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsible...

Page 7: ...processing The frequently asked questions FAQ section has more information on this subject Please consult with a product specialist for assistance with selecting a probe for your application Relations...

Page 8: ...e sample can readily be determined by visual observation the amount of power required cannot be predetermined A sensing network continuously monitors the output requirements and automatically adjusts...

Page 9: ...29 Lab Stand with Clamp Sold separately 5 DESCRIPTIONS OF COMPONENTS FUNCTIONS OF CONTROLS 5 1 VC505 FRONT PANEL 5 2 VC505 REAR PANEL Power Supply Converter Cable Probe with Replaceable tip 630 0220...

Page 10: ...ion from 1 second to 9 hours 59 minutes 59 seconds PULSER key Used with the numeric keys to set the pulse mode The ON cycle and OFF cycle can be set independently from 1 second to 59 seconds Red indic...

Page 11: ...NNECTOR Pin No Description 1 Not connected 2 Not connected 3 Not connected 4 Enables connection to a frequency counter 5 Enables connection to an external power monitor 5 mv 1 watt 6 Ground 7 Energize...

Page 12: ...NG Improper clamping can damage the system and void the warranty Using a sound enclosure part 830 00427 or stand part 830 00459 will ensure a proper fit Proper Clamping Improper Clamping Sound Enclosu...

Page 13: ...e shipment ELECTRICAL REQUIREMENTS The Ultrasonic Processor requires a fused single phase 3 terminal grounding type electrical outlet capable of supplying 50 60 Hz at 100 volts 115 volts 220 volts or...

Page 14: ...y twisting the converter housing as this may damage the electrical connections within the housing Overheating will damage the converter If continuous operation for more than 15 minutes is required see...

Page 15: ...d with the unit 6 If you will be using a microtip or extender remove the flat tip on the end of the replaceable tip probe then attach the microtip or extender in its place 7 Microtips must be used in...

Page 16: ...d the numeric keys for a 40 reading on the screen and then press the ENTER REVIEW key Pressing the AMPL key and the or key for a reading of 40 and then pressing the ENTER REVIEW key will also achieve...

Page 17: ...rent from the elapsed time because the processing time function monitors and controls only the ON portion of the duty cycle For example for 30 minute processing time the elapsed time will be 1 hour if...

Page 18: ...aying various operating parameters without process interruption Pressing the ENTER REVIEW key repeatedly during processing will consecutively display the following information a Selected amplitude e g...

Page 19: ...larger than 50ml Microtips are high intensity and made for short processing times Using a microtip for long time periods will generate a considerable amount of heat Microtips should be used in pulse...

Page 20: ...ive mixing you cannot ensure the entire sample volume will pass below the tip and become processed The probe should be submerged approximately halfway into the liquid but there are exceptions Before p...

Page 21: ...PROBE MAINTENANCE Ultrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in contact wit...

Page 22: ...o Converter Allow the alcohol to dry completely 4 Reattach probe to converter Screw the probe back onto the converter and tighten with the wrench set provided 5 The tips on replaceable tip probes can...

Page 23: ...TEM CLEANING INSTRUCTIONS The power supply and converter may be cleaned using an acid free cleaning solution i e glass cleaner Probes should be cleaned using isopropyl alcohol Probes are made from tit...

Page 24: ...been dropped A microtip being operated is damaged or worn past its useful life A fuse s has failed 10 1 OVERLOAD CONDITION If the Ultrasonic Processor stops working and an OVERLOAD indication is displ...

Page 25: ...e adequate packing to insure against possible damage in shipment The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated R...

Page 26: ...to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment listed above...

Page 27: ...Each converter has 2 threaded ports for air cooling 10 psi of dry clean 5 micron filtered air is required One port is attached to the air source and the other port remains open as a vent Converter Co...

Page 28: ...hose will exhaust the air from the converter outside of the enclosure 6 The exhaust hose only needs to exit the top of the enclosure by at approximately 8 inches or more COOLING AIR REGULATION AND AD...

Page 29: ...of 29 Example of the air cooling hoses set up properly with the enclosure If you do not have a continuous duty air compressor we can offer a portable and reliable alternative Please contact us with qu...

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