Sommer & Maca Industries VFE-4 Manual Download | Manualshive

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Summary of Contents for VFE-4

Page 1: ...VFE 4 FOUR CUP FLAT EDGER 5501 West Ogden Avenue Cicero Illinois 60804 Tel 708 863 5446 773 242 2871 Fax 708 863 5462 ATLANTA CICERO COMMERCE DALLAS MOONACHIE SANTA CLARA Sommer Maca Industries Inc ...

Page 2: ...ies contained herein are in lieu of any other warranty expressed or implied including any warranty of MERCHANTABILITY OR FITNESS FOR PURPOSE In the case of equipment furnished by Seller but not of Seller s manufacturer Seller s liability to Buyer hereunder Adjustment at the manufacturer thereof makes to Seller Seller shall in no event be liable for consequential damages Warranties hereunder shall ...

Page 3: ...ll allow you to obtain a higher degree of reliability safety and durability of the product This manual contains several advises and precautions for safety We urge you to read them carefully In this way you will avoid danger injuries and eventual damage to the machine Exclusively trained personnel must do maintenance and repairs ...

Page 4: ...al working conditions 4 2 Space requirements 4 3 Machine installation requirements 4 4 Electrical connection 4 5 Pneumatic connection 5 Equipment description 6 Main assemblies 7 Operation cycle commands functions and settings 7 1 Wheel replacement procedure 7 2 Necessary spacing between glass pieces 8 Machine circuits 8 1 Electrical circuit 8 2 Electrical specifications A General electrical charac...

Page 5: ...1 2 Electrical and pneumatic requirements Voltage 3 Phase 230Volts 10 Frequency 60 Hz 5 Auxiliary service voltage 24Volts 60Hz Pneumatic supply 6 Bars 87 psi Installed power 12 kW 16 hp 10 1 3 Machine performance description Workable thickness 3 20 mm 1 8 3 4 Working speed 0 3 m min 0 9 84 ft mn Adjustable removal 0 2 5 mm 0 0 098 Coolant system Closed circuit ...

Page 6: ...as unorganized work areas encourage accidents Before starting verify the condition of the machine Check the standard operation and for broken and or damaged parts Replace all broken or damaged parts by a competent and authorized service person All repairs performed by unauthorized service personnel will void the warranty and will constitute operating the equipment in an unsafe manner leading to po...

Page 7: ... damaging components 3 2 After unpacking make sure of the condition of the machine while checking to see if there is any visible damage Packing and unpacking If in doubt do not use the machine and call the manufacturer s customer s service 3 3 It is okay to store the machine in its original container providing that it is not stored in a place of high humidity Storage until installation In the case...

Page 8: ...rking position it must be correctly leveled using the adjustable feet 4 4 Work performed on electrical parts electrical safety of this equipment is assured only when it is correctly connected and properly grounded as per federal state and local codes concerning the same Electrical connection It is mandatory to verify these basic safety requirements and when in doubt ask for a check of the electric...

Page 9: ...eel spindle M1 have a locknut and a knurled knob see enclosed drawing MMD on annex 4 One complete turn of the knob 3 on the drawing MMD will raise or lower the grinding wheel by 2 mm or approximately 079 This knob has 40 grades each grade is equal to variation of height of 002 The spindles for the arris edges and the flat polishing wheels work pneumatically and are controlled electronically to eng...

Page 10: ... diamond grinding wheel adjustment 5 Diamond grinding wheel motor M1 6 Rear arris grinding wheel motor M2 7 Front arris grinding wheel motor M3 8 Polish wheel motor M4 9 Pneumatic cylinder 10 FRL group filter regulator and lubricator 11 Base 12 Conveyor motor to advance glass 13 Anchors to lift and move the machine 14 Support structure 15 Control panel see annex 1 ...

Page 11: ...S ARRANGEMENT FLAT EDGE CUP DIAMOND AB 280 CUP The adjustment of the amount of glass to be removed is located under the infeed glass conveyor side and is changed by operating the lever 0 0 4 as seen on the decimal dial indicator NOTE THAT MAXIMUM MATERIAL REMOVAL IS 0 098 3 32 For optimum machine output it is recommended to use these settings mm 4 TO 8 8 TO 12 12 TO 20 inches 1 8 TO 5 16 5 16 TO 1...

Page 12: ...or direction switch to forward Press the conveyor start button Wait until glass passes the grinding wheel and set the conveyor direction switch to forward Remove glass and measure the amount of glass removed Raise the knurled knob until the desired amount of glass is removed and retighten locknut Gradually increase the glass conveyor speed to its desired level In the event of glass breakage press ...

Page 13: ... 60 Hz 5 Auxiliary service voltage 24 volts 60 Hz Pneumatic service voltage 24 volts 60 Hz B Motors Motor M1 2 pole 380 volts 60 Hz 3 hp Motor M2 2 pole 380 volts 60 Hz 2 hp Motor M3 2 pole 380 volts 60 Hz 2 hp Motor M4 2 pole 380 volts 60 Hz 3 hp Pump motor 2 pole 380 volts 60 Hz 0 5 hp Conveyor motor 4 pole 380 volts 60 Hz 0 5 hp Complete with 160 1 reducer 8 3 Pneumatic circuit outline Annex 3 ...

Page 14: ...f Air Tool Oil Mobil Almo 525 or equivalent P N 299 0148 0 Every 200 hours of operation lubricate all of the ball bearing units with a NLGI 2 wheel bearing grease 9 2 Fuse list Somaca VFE 4 Vendor Part Number Fuse ID Description Vendor Part Number Qty 4700302002 4FU1 FUSE 1A 400V 10x38mm 120ka Shawmut 16011 G 2 4700330102 4FU2 FUSE 6A 500V 10x38mm 120ka Shawmut 16523 G 1 4700302001 3FU1 FUSE 4A 40...

Page 15: ...eplace Thermal out Reset Electrical interruption Verify No pneumatic movement Not enough air pressure Verify pressure At 6 bars 90 psi Minimum Solenoid valve broken Check and replace or defective Water pump not working Burnt fuse Replace Thermal out Reset Electrical interruption Verify ...

Page 16: ...11 ANNEXES Main Assembly Annex 0 Control panel Annex 1 Electrical circuit outline Annex 2 Pneumatic circuit outline Annex 3 Assemblies Annex 4 Programming of Mini Job Controller Annex 5 ...

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Page 43: ...ANNEX 5 ...

Page 44: ...s micro switch of entrance Notes it is possible to program NL1 2 3 or 4 in different modes in our case all parameters are to be set in AUT 8 Press the M key to select AUT 9 Press M The will automatically see DS which is the distance of the grinding wheel to the glass micro switch of entrance then enter value of 360 see Figure1 2 10 Press M you will automatically see E1 then enter the pre insertion...

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